SPX W+ Manual de usuario

Instruction Manual

W+ Pump

Read and understand this manual prior to

operating or servicing this product.

453342 ISS 07.2010

Contents: USA

Section Page Description

- 1 Introduction

- 3 Warnings

- 6 Important Warnings

- 8 Sectional Drawing

1 10 Introduction to the W+

1.1 - W+ range

1.2 - W+ pump features

1.3 - Identifying the pump model

2 11 Installation of the pump

2.1 - Positioning

2.2 - Lining up the pipe system

2.3 - Power supply

2.4 - Water supply for water-flushed shaft seal

2.5 12 Connecting steam or steam condensate for aseptic use

3 12 Before start-up

3.1 - Checking the pump body for foreign material

3.2 - Testing the pump

4 13 Putting the pump into service

4.1 - Flushing water/steam/condensate etc.

5 13 Maintenance

5.1 - Checking the shaft seal

5.2 - Replacing the shaft seal

5.3 15 Replacement of motor

5.4 16 Recommended spare parts

6 17 Technical data

6.1 - Maximum permissible outlet pressure

6.2 Required torques

7 Spare parts list and Pump dimensions

453343 ISS S 07.2010

Congratulations, you are the owner of a quality built item from SPX Flow

Technology. This pump was manufactured by the skilled personnel of a

company which has served the needs of the dairy, food and process

industries for more than 100 years.

The purpose of this manual is to provide instructions for the safe installation,

operation and maintenance of your SPX Flow Technology equipment.

Read and understand the entire manual before removing from the crate and

installing the equipment.

SPX Flow Technology is committed to providing quality equipment and

customer satisfaction. We have a unique network of sales and service

support throughout the world, which are listed in this manual. Please note the

office located nearest to you. Should you have any questions concerning any

information contained in this manual, contact SPX Flow Technology in

Delavan, WI at 1-800-252-5200 for assistance.

Standard Warranty

Obligations of Seller

During the warranty period, the Seller shall repair, or at Seller's option,

replace parts determined by the seller to be defective in material or

workmanship. The warranty period is one (1) year from the date of delivery to

Buyer F.O.B. point of manufacture. The foregoing shall be the sole obligation

of the seller under this warranty with respect to the equipment and the other

property included in this agreement. With respect to the equipment, materials,

parts and accessories manufactured by others, seller's sole obligation shall

be to use reasonable efforts to obtain for the Buyer the full benefit of the

manufacturer's warranties

Warranty Exclusions

Repair or replacement of parts required because of misuse, improper care or

storage, negligence, alterations, accident, use of incompatible supplies or

lack of specified maintenance are excluded from the Seller's warranty

obligations.

Disclaimer of Warranties

The foregoing warranty expressions are in lieu of all other warranties,

expressed or implied, including implied warranties of merchantability and

fitness for a particular purpose, and existence of any such other warranty is

hereby denied.

Limitation of Liability and Remedies

The liability of the Seller for breach of any warranty obligation hereunder is

limited to:

1. The repair or replacement of the equipment on which the

liability is based or,

2. At the Seller's option, the refund to the Buyer of the amount paid by

the Buyer to the Seller for said equipment.

Introduction

453343 ISS S 07.2010

All other liability of the Seller with respect to this agreement, or from the

manufacture, installation, maintenance, repair or use of any equipment

covered by or furnished under this agreement, whether in contract or in tort,

or otherwise, is limited to the amount paid by the Buyer to the Seller pursuant

to the terms herein:

Seller shall not be liable for incidental or consequential damages of any kind

whatsoever. The remedies set forth herein are exclusive.

Breach

Any breach by the Seller with respect to any items or unit of equipment shall

be deemed a breach with respect to that item or unit only.

Infringement

The Seller will not be liable for the infringement of any patent by the Buyer's

use of any equipment or materials delivered hereunder.

A word about SPX Flow Technology Service Parts

We want to raise your awareness to the problem associated with the

purchase of parts not manufactured to the high quality specifications of SPX

Flow Technology.

In addition to our high quality, SPX Flow Technology parts are manufactured

to meet regulatory agency authorization, approvals and certification (3A

Sanitary standards, USDA, ASME, BISSC, and OSHA). Where applicable,

materials used in construction of SPX Flow Technology parts conform to FDA

regulations.

Types of equipment include, but are not limited to, rotary pumps, centrifugal

pumps, homogenizers, ice cream freezers, scrape surface heat exchangers,

plate heat exchangers, ingredient feeders, process tanks and contact plate

freezers.

We bring this potentially serious problem to your attention in order to

safeguard your best interest and those of your employees.

If you have any questions, please feel free to call your local SPX Flow

Technology contact.

Introduction

453343 ISS S 07.2010

Parts not manufactured to our specifications may cause damage to your SPX

Flow Technology equipment and void all warranties. Use of parts that do not

meet SPX Flow Technology specifications may cause property damages and

serious bodily injury

Policy regarding availability of service parts

SPX Flow Technology will attempt to remain in a position to supply

replaceable parts during the normal life of any item of SPX Flow Technology

equipment. This is contingent upon availability of tools, material and facilities

of our own as well as of our suppliers.

After the expiration of this period, the supply of service parts will be limited to

available stock of completed parts. If unable to supply the service part,

drawings will be furnished when available to permit local manufacturing, if

desired.

SPX Flow Technology reserves the right to improve, change or modify the

construction of its equipment or any parts thereof without incurring any

obligation to provide like changes to equipment previously sold.

Safety Information

Electrical Hazard

A pump is normally powered by an electric motor. This creates a hazard of

electrical shock which could cause severe injury or even loss of life.

To minimize the risk of this hazard:

All electric/electronic installation, maintenance, and service must be

performed by trained and authorized electricians only.

All electric/electronic installation must comply with all applicable codes and

standards including those established by OSHA (Occupational Safety and

Health Administration).

Do Not perform any maintenance or service on the motor or any other

electrical devices unless the electric power source has been turned off and

Locked Out using a locking device for which only the person involved in

the maintenance procedure has possession of the key.

Make installation suitable for a wet environment, including:

1. A power disconnect which can be locked in a power Off position and

the key removed. This will allow maintenance or service to be

performed without possibility of power being accidentally turned on.

2. Protection of all electric connections within a sealed junction box.

3. Proper grounding of the motor.

4. Protection from flooding. Do not install in an area which could fill with

water to a level which contacts the motor.

Warnings

453343 ISS S 07.2010

Rotating Parts Hazard

Routine cleaning and maintenance procedures require pump disassembly.

The pump contains close fitting parts which rotate during operation. Should

the pump start unexpectedly while disassembled, severe injury could result.

To minimize the risk of this hazard:

1. Do Not assemble or disassemble the pump

2. Do Not remove the guard from the adapter

3. Do Not perform any maintenance or service on the motor or pump

unless the power source has been turned off and Locked Out, where

only the person involved in the maintenance procedure has

possession of the key.

High Temperature Hazard

Some pump applications may require processing of high temperature liquids

and/or the use of high temperature cleaning/sanitizing solutions. Pumping

high temperature liquids is considered to be hazardous and extreme care

should be taken when handling such liquids.

To minimize the risk of this hazard:

1. All installation, maintenance, and service of piping, valves, and other

controls must be performed by trained and authorized plumbers only.

This applies to process piping and cleaning/sanitizing piping.

2. All plumbing installation must comply with all applicable codes and

standards including those established by OSHA.

3. Do Not perform any maintenance or service on the motor or pump

unless the power source has been turned off and Locked Out, where

only the person involved in the maintenance procedure has

possession of the key..

4. Never disconnect any lines or fittings (whether process or

cleaning/sanitizing) or disassemble the pump until the line is no

longer under pressure and the fluid inside is not hot or harmful.

5. Operating personnel must be authorized and trained.

Warnings

453343 ISS S 07.2010

High Pressure Hazard

Fluids processed by a pump are under pressure. This creates a hazard to

personnel working in the area should a leak occur. Leaking high pressure

fluid may cause injury by startling personnel or from actual contact with the

leaking fluid.

To minimize the risk of this hazard:

1. All installation, maintenance, and service of piping, valves and other

controls must be performed by trained and authorized plumbers only.

This applies to process piping and cleaning/sanitizing piping.

2. All plumbing installation must comply with all applicable codes and

standards including those established by OSHA.

3. Never disconnect any lines or fittings (whether process or

cleaning/sanitizing) or disassemble the pump when lines are under

pressure.

4. Should a leak occur, immediately find the cause and stop the leak.

Never operate the pump with both the inlet valve and the outlet valve in

closed positions. If the pump runs with liquid in it, while the valves controlling

the suction and discharge lines are both closed, the liquid in the pump will

heat up and turn into vapor, causing a risk of explosion.

To eliminate the risk of explosion, it is strongly recommended that the

following be included in the system:

1. A pressure relief device which relieves pressure and contains any

discharge, or

2. A thermal/pressure overload device to isolate the pump motor in the event

of excessive temperature/pressure.

Leaking Fluid Hazard

Fluid leaks or spills may occur in any pumping system. This creates a hazard

to personnel due to slippery floor conditions or contact with possibly

hazardous fluids.

To minimize the risk of this hazard:

1. Always clean up leaks and spills immediately.

2. Find and correct the cause of the leak immediately.

Warnings

453343 ISS S 07.2010

The following important cautions describe ways to avoid incorrect operating

procedures which will cause serious damage to the pump.

Cavitation

Cavitation is a condition within the pump which results in extreme hydraulic

forces which can create a risk of severe damage to pump components.

Cavitation makes a characteristic "rattling" noise. It is caused by operation

with low fluid pressure at the pump inlet.

To minimize this risk:

Install and operate the pump so that NPSH (net positive suction head)

available to the pump equals or exceeds the "NPSH required" as shown on

the pump performance curve. To increase NPSH available:

1. Decrease the temperature of the liquid being pumped.

2. Increase the height of liquid supply level.

3. Decrease the suction line length and remove restrictions to flow such

as elbows, valves, etc.

4. Increase the suction line size (diameter).

5. Reduce the pump flow rate (throttle discharge).

Corrosion Pitting

Stainless steel is subject to a risk of corrosion when improperly cleaned or

sanitized.

To minimize this risk:

1. Never use steel wool or a wire brush to clean stainless steel surfaces.

Iron particles will embed and cause corrosion pits. Use a non-metallic

brush or scrub pad for cleaning when required.

2. Never allow prolonged contact of sanitizing solutions or other

corrosive cleaning chemicals with stainless steel. Only use sanitizing

solutions immediately prior to processing.

Important Warnings

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