SPX FLOW Infinity Series Manual de usuario
Operating Instruction and Parts List For:
SPX FLOW US, LLC
5885 11th Street
Rockford, IL 61109-3699 USA
spxflow.com/bolting-systems
Tech Services: (800) 477-832
6
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
PA60APF5 Innity Series
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Innity Series
Innite Stage Pump (ISP) Rotary Air Motor,
Hydraulic Pump Model B
ORIGINAL INSTRUCTIONS
MODEL SHOWN FOR PA60APF5FP MODEL SHOWN FOR PA60APF5FPR
MODEL SHOWN FOR PA60APF5FMPR
1
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
DESCRIPTION���������������������������������������������������������������������������������������������������������������������������������������������������� 2
CONTROL VALVES ������������������������������������������������������������������������������������������������������������������������������������������� 3
SAFETY SYMBOLS AND DEFINITIONS��������������������������������������������������������������������������������������������������������� 4
SAFETY PRECAUTIONS ���������������������������������������������������������������������������������������������������������������������������������� 4
INITIAL SETUP �������������������������������������������������������������������������������������������������������������������������������������������������� 7
OPERATING INSTRUCTIONS������������������������������������������������������������������������������������������������������������������������ 10
PERFORMANCE SPECIFICATIONS ������������������������������������������������������������������������������������������������������������� 11
GENERAL MAINTENANCE ���������������������������������������������������������������������������������������������������������������������������� 12
TROUBLESHOOTING GUIDE ������������������������������������������������������������������������������������������������������������������������ 14
BOLTING SYSTEMS FACILITIES AND CONTACT ������������������������������������������������������������������������������������� 15
ATEX DECLARATION OF CONFORMITY ���������������������������������������������������������������������������������������������������� 18
EC DECLARATION OF CONFORMITY �������������������������������������������������������������������������������������������������������� 19
UKCA DECLARATION OF CONFORMITY ��������������������������������������������������������������������������������������������������� 20
TABLE OF CONTENTS
2
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
The Innity Series, Innite Stage Pump (ISP) hydraulic pumps are designed to have a maximum 690
bar (10,000 psi) at a ow rate of 2,000 cc/min (120 cu. in/min). All pumps come fully assembled, less,
uid, and ready for work.
Innity Series Air/Hydraulic Pumps
Innite Stage Pump (ISP) air/
hydraulic pump series:
• starts under full load
• is designed for continuous duty
operation
• has an external pressure
adjustment
• calibrated pressure gauge
• sealed hydraulic reservoir
• modular pumping cartridges
• 103 bar (1,500 psi) return side
relief protection
• weight is (with uid) 36.3 kg (80
lbs)
Figure 1. PA60APF5FP Figure 2. PA60APF5FPR
Figure 1. PA60APF5FMPR
DESCRIPTION
3
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Table 1. Pump Congurations
CONTROL VALVES
Max. Capacity: 690 bar (10,000 psi)
PA60APF5FP
PA60APF5FMP
PA60APF5FPR
PA60APF5FMPR
Valve Function Use with
Cylinder Type
Valve No.
Run Stop
P
From
Pump
Port “A” Port “B”
T
To
Tank
P
From
Pump
Port “A” Port “B”
T
To
Tank
Torque Wrench 3000529
4-Way 2-Position
Diagrams
4
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
WARNING : To prevent personal injury,
• The following procedures must be performed by qualied, trained personnel who are
familiar with this equipment. Operators must read and understand all safety precautions
and operating instructions included with the pump. If the operator cannot read these
instructions, operating instructions and safety precautions must be read and discussed in
the operator's native language.
• These products are designed for general use in normal environments. These products are
not designed for lifting and moving people, agri-food machinery, certain types of mobile
machinery, or in special work environments such as: explosive, ammable, or corrosive.
Only the user can decide the suitability of this product in these conditions or extreme
environments. Power Team will supply information necessary to help make these decisions.
Consult your nearest Power Team facility.
• Safety glasses must be worn at all time by the operator and anyone within sight of the unit.
Additional personal protection equipment may include: face shield, goggles, gloves, apron,
hard hat, safety shoes, and hearing protection.
• The owner of this tool must ensure that safety-related decals are installed, maintained, and
replaced if they become hard to read.
• Shut OFF the motor before opening any connections in the system.
• The guide cannot cover every hazard or situation so always do the job with SAFETY FIRST.
Pump
WARNING : To prevent personal injury,
• Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper with
the internal high pressure relief valve. Creating pressure beyond rated capacities can result
in personal injury.
• Retract the system before adding uid to prevent overlling the pump reservoir. An overll
can cause personal injury due to excess reservoir pressure created when cylinders are
retracted.
• Do not connect pump to hydraulic system powered by another pump.
SAFETY SYMBOLS AND DEFINITIONS
Safety symbols are used to identify any action or lack of action that can cause personal injury.
Your reading and understanding of these safety symbols is very important.
WARNING
: Danger is used only when your action or lack of action will cause serious human
injury or death
: Warning is used to describe any action or lack of action where a serious injury can
occur.
: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
IMPORTANT: Important is used when action or lack of action can cause equipment failure, either
immediate or over a long period of time.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
SAFETY PRECAUTIONS
5
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Air-Driven Motor
WARNING : To prevent personal injury,
• Install a shut-o valve or quick disconnect in the air line to the motor. Close the shut-o valve
before connecting the air line to the pump.
• Read, understand, and follow the instruction manual for the air motor.
• Disconnect the air supply and relieve pressure when the pump is not in use or when
disconnecting any connection in the hydraulic system.
• The control circuit must comply with local directives and standards.
Hoses
WARNING : To prevent personal injury,
• Before operating the pump, tighten all hose connections using the correct tools. Do not
overtighten. Connections should be only secure and leak-free. Overtightening can cause
premature thread failure or high pressure ttings to split at pressures lower than their rated
capacities.
• Should a hydraulic hose rupture, burst, or need to be disconnected, immediately shut o the
pump and shift the control valve twice to release pressure. Never attempt to grasp a leaking
hose under pressure with your hands. The force of escaping hydraulic uid could cause
serious injury.
• Do not subject the hose to potential hazard, such as re, sharp surfaces, heavy impact, or
extreme heat or cold. Do not allow the hose to kink, twist, curl, or bend so tightly that the uid
ow within the hose is blocked or reduced. Periodically inspect the hose for wear, because
any of these conditions can damage the hose and possibly result in personal injury.
• Do not use the hose to move attached equipment. Stress can damage the hose and possibly
cause personal injury.
• Hose material and coupler seals must be compatible with the hydraulic uid used. Hoses
also must not come in contact with corrosive material such as creosote-impregnated objects
and some paints. Consult the manufacturer before painting a hose. Never paint the couplers.
Hose deterioration due to corrosive materials may result in personal injury.
• Carefully inspect all hoses and ttings prior to use. Before each use, check entire hose for
cuts, leaks, abrasion or bulging of cover, or damage or movement of couplings. If any of
these conditions exist, replace the hose immediately. NEVER attempt to repair the hose.
Cylinder
• Do not exceed rated capacities of the cylinders. Excess pressure may result in personal
injury.
• Avoid o-center loads that could damage the cylinder and/or cause loss of the load.
• Read and understand all safety and warning decals and instructions for devices attached.
• Inspect each cylinder and coupler before each shift or usage to prevent unsafe conditions
from developing.
• Do not use cylinders if they are damaged, altered or in poor condition.
Safety Precautions Continued
6
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
• Do not use cylinders with bent or damaged couplers or damaged port threads.
• Under certain conditions, the use of an extension with a hydraulic cylinder may not be
advisable and could present a dangerous condition.
• Avoid pinch points or crush points that can be created by the load or parts of the cylinder.
• To help prevent material fatigue if the cylinder is to be used in a continuous application, the
load should not exceed 85% of the rated capacity or stroke.
• Do not set poorly-balanced or o-center loads on a cylinder.
• The load can tip or the cylinder can “kick out” and cause personal injury.
• Do not use the locking collar on a threaded piston as a stop.
• Never use extreme heat to disassemble a hydraulic cylinder or ram. Metal fatigue and/or seal
damage will result and can lead to unsafe operating conditions.
IMPORTANT:
• Keep the cylinder clean at all times.
• When the cylinder is not in use, keep the piston rod fully retracted.
• Always use protective covers on disconnected quick couplers.
• When mounting cylinders or rams using the internal piston rod threads, collar threads,
threaded tie rods or base mounting holes, the threads must be fully engaged. Always use
SAE grade 8 or better fasteners when attaching components to cylinders or rams and tighten
securely.
• Limiting the stroke and pressure on all cylinders will prolong their life.
Safety Precautions Continued
7
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
1� Remove all packing materials from the assembled unit.
2� Inspect the unit upon arrival. The carrier, not the manufacturer, is responsible for any damage resulting from
shipment.
Filling the Pump Reservoir
Most pumps are shipped without hydraulic uid in the reservoir. Hydraulic uid may have been shipped in a
separate container, but if hydraulic uid is needed, use only approved Power Team hydraulic uid rated at AW
46 47 cSt @ 38°C (237 SUS @ 100°F). If low temperature requirements are needed, use hydraulic uid 5.1
cSt @ 100°C (451 cSt @ -40°C).
1� Clean the area around the ller cap to remove all debris. Any debris in the hydraulic uid can damage the
polished surfaces and precision-t components of this pump.
2� Retract all cylinder(s) to their return position.
3� Remove the ller cap and insert a clean funnel with a lter. Fill the reservoir with hydraulic uid to 44.5–
50.8 mm (1.75–2.00 in.) from the cover plate. Replace the ller cap.
Hydraulic Connections
1� Clean the areas around the fluid ports of the pump and cylinders.
2� Inspect all threads and fittings for signs of wear or damage, replace as needed.
3� Clean all hose ends, couplers or union ends.
4� Remove the thread protectors from the hydraulic fluid outlets.
5� Connect the hose assembly to the hydraulic fluid outlet, and couple the hose to the cylinder.
: To prevent personal injury from leaking hydraulic uid, seal all hydraulic
connections with a high-quality, non-hardening, pipe thread sealant.
IMPORTANT : Sealant tape or non hardening sealer tape can be used to seal hydraulic
connections if only one layer of tape is used. Apply tape carefully, two threads back, to prevent
it from being pinched by the coupler and broken o inside the system. Loose pieces of sealant
could travel through the system and obstruct the ow of uid or cause jamming of precision-t
parts.
INITIAL SETUP
8
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Rotary Air Motor
The air supply must be minimum 1.4 M3/min. (49
CFM) and 5.5 bar (80 psi), with 700 bar (1,000 psi)
the maximum.
1� Use of an air filter/lubricator is recommended but
not supplied. Air motors could be shipped with
the hand control valve installed. See Figure 3
for a typical air supply connection with air filter/
lubricator assembly.
If the pump is operated on a continuous duty
cycle, or at maximum speeds for extended
periods, install an automatic air line oiler in the
air inlet line as close to the pumping unit as
possible. Set the oiler to feed 1–3 drops of SAE
No. 10 oil per minute into the system (one drop
for every 1.4–2.1 M3/min. (49–75 CFM) of air), or
refer to the air motor manufacturer’s instructions.
2� See Figure 3. Place the valve in the neutral or
hold position.
3� See Figure 3. Couple the air motor to the air
supply, and turn on the air supply valve (if
provided).
4� See Figure 3. Open (or turn on) the air supply
control valve at the pump (hold-to-run hand
control is provided).
i
1
2
3
4
5
67
8
Figure 3. Typical Air System
Item Description
1Air Supply
2Filter
3Lubricator
4Coupler
5Hose
6 Hand Control
7Reducing Valve
8Air Motor
5� See Figure 3. Shift the pump as necessary.
6. Turn off the pump when not in use.
7� Start the pump and inspect for leaks or loose connections.
8� Operate the hydraulically driven device several times until it operates smoothly and consistently
throughout the cycle.
9� Allow the pump to build pressure in the system. Stop pump and check each hose, fitting, and
other system components for fluid leakage. If leakage is found, correct the problem and retest.
10� Turn off pump and check hydraulic fluid level. Add hydraulic fluid if needed.
Initial Setup Continued
9
© SPX FLOW, Inc. Form No. 1000577
Rev. 2 Jun. 02, 2022
Bleeding Air from the System
After all connections are made, the hydraulic system must be bled of any trapped air. See Figure 5. With no
load on the system and the pump vented and positioned higher than the hydraulic device, cycle the system
several times. Check the reservoir uid level and ll to proper level with Power Team hydraulic uid as
necessary. If there is a problem contact the Power Team.
Figure 5. System Bleeding
IMPORTANT : Some spring return cylinders or rams have a cavity in the rod which forms an air pocket.
This type of cylinder or ram should be bled when positioned upside down or lying on its side with the port
facing upward.
Initial Setup Continued
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4
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