Spreadmaster TF 404 F Guía

OPERATING INSTRUCTIONS AND SPARE PARTS

EAD

AREFULLY

EFORE

PERATING

ACHINE

July 2006

SQ/TF Series

IMPORTANT

Maximum PTO Speed is 500 RPM

Technical Data

SERIES "SQ/TF”

Model SQ/TF 404 F SQ/TF 600 F SQ/TF 800 F SQ/TF 1000 F

Capacity 400 li/480 kg 530 li/636 kg 820 li/984 kg 1000 li/1200 kg

Empty weight 104 kg. 146 kg 146 kg. 154 kg.

Loading height 0.93 m 0.97 m 1.09 m 1.19 m

Width 1.10 m 1.51 m 1.51 m 1.51 m

Spreading Width 5–6*

12 – 14 **

5–6*

12 – 14 **

5–6*

12 – 14 **

5–6*

12 – 14 **

P.T.O. r.p.m. 500 500 500 500

Working speed 4/15 kph 4/12 kph 4/15 kph 4/15 kph

* Powdered fertilisers ** Granulated fertilisers

The technical data are approximate and not binding. The Manufacturer reserves the right to modify them without notice.

ACCESSORIES AVAILABLE

Agitator for powdered fertilisers

Stainless steel distribution unit

Hydraulic remote control (600/1000)

Flywheel protection

Filter grate

Rubber insert tube

You have selected our spreader and we thank you for the confidence placed in our machine. For proper

use and to get the best capacities from the machine, we ask you to carefully read these instructions.

Please return the completed warranty card promptly

!SAFETY REGULATION - take notice of this sign

1 - HOW TO USE THE MACHINE

The spreader cannot be used for purposes other than those for which it has been designed.

The liability is null and void in case of damage occurred if the machine is used for applications different

than those specified by the manufacturer.

Correctly operating the machine also implies:

- Following the operating, maintenance and repair instructions given by the manufacturer

- Using original parts and accessories approved by the manufacturer.

The spreader must be operated and repaired by skilled operators who are familiar with correctly

operating the machine. The operators must be also aware of the dangers that can arise with the use of

the machine.

The operator is requested to strictly follow the rules concerning:

- accident prevention

- labour safety rules

- travelling on public roads.

The operator must strictly obey the warning labels on the machine.

Any liability arising from modifications made on the machine by the user or any other person without

the express written consent of the manufacturer is born by the machine's owner.

The spreader does not exceed under normal working conditions a sound level of 80 dB.

Prior to operating the machine/tractor combination ensure that they conform with all safety rules and the

traffic code.

2 – GENERAL INSTRUCTIONS

1. Strictly adhere to all safety and accident prevention rules, regulations and OSH guidelines in addition

to the instructions contained in this manual.

2. The warnings placed on the machine show safety measures to be taken to prevent accidents.

3. When travelling on public roads strictly follow the traffic rules.

4. Prior to starting work the operator must become familiar with the controls and operating devices on

the machine and their respective functions.

5. Wear appropriate clothing. Loose clothing can become entangled in moving parts.

6. It is advisable to operate on tractors provided with a cabin and with a safety frame according to the

local regulations.

7. Prior to commencing operations check for people or livestock in the vicinity of the machine. Only

operate the equipment if you have good visibility. Move any animal or person away from the

dangerous area of the machine (spreading area).

8. Do not carry animals or allow other persons to ride on the machine during operation.

9. The connection of the machine to the tractor must be made to all the available engagement points.

10. Take caution attaching or removing the machine onto/from the tractor.

11. Prior connecting the machine, be sure that the ballasting of the front axle of the tractor is suitable.

The ballasting must be attached to the proper approved brackets in accordance to the tractor

manufacturer’s specifications.

12. Be sure that the tractor front axle loading does not exceed permitted limits.

13. When travelling on the public roads ensure to comply with all rules concerning clearances,

overhangs and maximum dimensions.

14. Prior to travelling on a public road ensure that all guards and signalling devices (lights, reflectors,

etc.) required are fitted.

15. All remote control devices (cables, ropes, rods, flexible lines, etc.) must be positioned in such a way

as to prevent to movements which could lead to accidents or damages.

16. Do not leave the operating seat while the tractor is still moving.

17. The speed and the way of driving must be appropriate to the nature of the ground. In all cases do

not perform sudden direction changes.

18. The steering uniformity, tractor adhesion, road holding and the efficiency of the braking devices are

influenced by the following factors: weight and nature of the connected machine, ballasting of the

front axle and the state of the ground or paving. It is important then, to follow exercise caution

appropriate to each situation.

19. Take care when steering taking into consideration the trim, length, height and weight of the machine.

20. Prior using the machine check that all the guard devices are applied and be in good state. Damaged

guards must be immediately replaced.

21. Prior beginning the job check the tightness of nuts and screws, particularly those which are securing

the implements (discs, firms, deflectors, etc.). Tighten them if necessary.

22. Do not enter the operating area of the machine (spreading area).

23. Caution! Check for cracks and shearing which may occur on the remote control devices,

particularly those hydraulically controlled.

24. Switch off the engine prior to leaving the tractor seat or working on the machine, removing the key

and waiting until all the moving parts have stopped.

2 – GENERAL INSTRUCTIONS (continued)

25. Do not move between the machine and the tractor without having previously engaged the hand

brake, or having securely chocked the wheels.

26. Prior to performing any work on the machine be sure that it cannot be inadvertently moved.

27. Read carefully the instructions printed on the bags of fertiliser concerning the toxicity or

corrosiveness of the product. Follow any precautions to be taken. Prior to loading the fertiliser into

the hopper disengage the power take off, switch off the engine and remove the starting key.

28. Caution! Do not operate on a grade over 1 in 10 because of the danger of rolling over.

3 - CONNECTION

1. When connecting or disconnecting the machine to/from the tractor, place the 3-point linkage lever in

such a position as to prevent it to be operated or accidentally moved.

2. When connecting the machine onto the three points of the tractor, be sure that the forks and pins

match the diameter of the tractor's joints.

3. Caution! Check around the three connection points for cracks or breaks.

4. Do not stand between the machine and the tractor when operating the hoisting control lever.

5. During transportation the hoisting arms must be secured by means of stiffening rods to prevent

oscillations and lateral movement of the machine.

6. When the machine is not to be transported in hoisted position, block the booster controlling lever.

4 - MOVING PARTS (P.T.O. and P.T.O. shaft)

7. Only use the power take off shaft delivered with the machine or those approved by the

manufacturer.

8. Always use the guards on the P.T.O. and power take off shaft and ensure they are in a good state.

9. Check the tubes of the power take off shaft are correctly overlapped and positioned while operating

and during transportation.

10. Prior connecting or disconnecting a power take off shaft, disengage the power take off and remove

the starting key.

11. If the power take off shaft is equipped with a torque limiting device or with a back stop, the back

stop must be firmly mounted on the power take off of the machine.

12. Be careful when assembling to correctly position the power take off shaft.

13. Be sure that the guards of the power take off shaft are secured by means of the chains provided for

this purpose.

14. Prior to engaging the power take off be sure that the selected speed and direction of rotation re in

accordance with the specifications of the manufacturer. Only engage the power take off at low

engine speed.

15. Prior to engaging the power take off be certain that no persons or animals are around the machine.

16. Disengage the power take off when the angle of the power take off shaft is going to exceed 25°.

17. Caution! After disengaging the power take off, the moving parts will continue to rotate for a

period. Stay clear until they have come to a complete standstill.

18. When storing the machine, the power take off shaft must be supported by a suitable chain.

19. After removing the power take off shaft from the power take off ensure the guards are replaced

immediately.

5 - MAINTENANCE

20. Before performing any maintenance or repairs, disengage the power take off, switch off the engine

and remove the starting key from the panel.

21. Periodically check the tightness of nuts and screws. Tighten where necessary.

22. Before performing any maintenance on the machine in a raised position, prop it securely with

appropriate props.

23. When replacing parts, wear gloves and use the correct equipment.

24. To preserve the environment do not burn or dump oils, greases and filters of any kind. Take them

to an approved agent for their recycling or disposal.

25. Check all guards devices for wear. Replace them if necessary.

26. Spare parts must be in accordance with the specifications given by the manufacturer. Only use

manufacturer’s originals spare parts.

27. Before welding when the machine is connected to the tractor, remove the alternator and battery

cables.

6 – BEFORE OPERATING

A - On Delivery

28. Check to see that no parts are missing.

29. Be sure that the hopper is free from foreign matter.

30. The spreader must be used for the designed purpose only.

31. Check for any damage that occurred during transportation and that no bags or parts are missing.

These claims will only be considered if reported on delivery.

32. Note any damage on the carrier’s consignment note.

33. In case of queries or disputes refer the matter to the supplier.

B - Maintenance

34. Clean all parts ensuring that you do not use any solvent or materials that will damage the gear box,

or other parts of the machine.

C - Transmission (for models with a power take off shaft)

35. Before using the machine grease the power take off shaft.

36. To preserve the power take off shaft in a good working state (see figure)

  Do not exceed the power take off working angle of 25°. Check that the length of the power

take off shaft suits your tractor.

  Leave a clearance of 3 cm at each end.

  The rotational speed must be 500 r.p.m..

D - Connection (for models with a power take off shaft)

1. The spreader must be connected to the three point linkage.

2. The position of the lugs on the machine and the tractor must match.

3. Place the spreading disc or the oscillating tube parallel and 70 – 80cm above the ground level.

7 - ADJUSTMENTS

A - Capacity adjustment

1. Adjust the position of lever opening the port according to: the quantity to be spread, the tractor

speed and the fertiliser used by placing the index from 0 to 10 for models working with spreading

disc and from 0 to 9 for models working with an oscillating tube.

2. To achieve a uniform capacity keep a constant forward speed.

3. Adjustment rules (see diagram or table).

Example of how to achieve correct spreading adjustment.

Spreading Table

Numbered Rack PositionType of

Fertiliser Spreading Width

(m)

Working Speed

(kph) 1R 1S 1T 2R 2S 2T 3R 3S 3T 4R 4S 4T 5R 5S 5T

6/ / / 36 58 82 104 146 186 228 280 354 416 488 560

8/ / / 27 43 61 78 109 139 171 217 265 311 366 420

10 / / / 22 35 49 62 88 112 137 174 202 249 293 336

12 / / / 18 30 41 52 76 93 114 145 177 208 244 280

Complex 12.12.12

ps = 1kg/l 12

14 / / / 15 25 35 46 63 80 96 124 152 179 209 240

Table For Oscillating Bar Type Models

The graded scale comprises three lines of holes marked with the letters R, S and T. Each line consist of 9 holes, which are out of line with the

holes of the previous line by half a diameter. This system allows simple but effective adjustment with 27 different fertiliser quantity settings.

The exact hole into which the pin should be inserted can he obtained from the spreading table used as shown in the example.

Diagram Reading Example: Spreading Width

Trailing Speed = 2 kph

Lever Opening Position = 5

Spreading Width = 8 – 13 – 18 m

Fertiliser = 1350 – 832 – 600 kg/Hectare approx kg/Ha 18 m 13 m 8 m

10 9 8 7 6 5 4 3 2 1 0

2 kph 4 kph 8 kph 12 kph

LEVER OPENING POSITION

1600

1400

1200

1000

800

600

400

200

2216

1939

1662

1385

1108

832

554

278

3600

3150

2700

2250

1800

1350

900

450

For Models with Discs made of Steel

Diagram Reading Example: Spreading Width

Trailing Speed = 2 kph

Lever Opening Position = 5

Spreading Width = 8 – 13 – 18 m

Fertiliser = 1350 – 832 – 600 gm/m² approx gm/m² 18 m 13 m 8 m

10 9 8 7 6 5 4 3 2 1 0

2 kph 4 kph 8 kph 12 kph

LEVER OPENING POSITION

1600

1400

1200

1000

800

600

400

200

2216

1939

1662

1385

1108

832

554

278

3600

3150

2700

2250

1800

1350

900

450

For Models with Discs made of Steel

B – Width Adjustment

The spreader had been designed to get a good fertiliser distribution on the ground. To get good results it

is necessary to reach the following conditions:

1. Keep the power take off rotational speed at 540 r.p.m. (the spreading width is strongly influenced

by rotational speed).

2. Keep the machine in the horizontal position and the centrifugal disc or oscillating tube at 70 to 80cm

above the ground level.

3. Keep the spreading fins and the oscillating tube in a good state.

4. Replace the hopper agitator if worn.

5. Other factors influencing the fertiliser distribution:

The unit weight of the product and its dimension.

The specific humidity and the wind.

B – Width Adjustment (continued)

6. To obtain the desired distribution, adjust the position of the disc fins:

Move them back if the fertiliser is mainly spreading towards the left side.

Move them forward if the fertiliser is mainly spreading towards the right side.

8 - MAINTENANCE AND PRESERVATION

The spreader is an agricultural implement whose maintenance is difficult to perform. It is constantly

submitted to the worst conditions:

- Chemical etching: potassium, phosphoric acid, nitrogen.

- Mechanical damages: granulated abrasion, shocks and scoring.

- Weather damages from rain and the inclemency of the weather, closeness to the sea.

- High pressure washing: high pressure too close to the machine.

1. Before Starting Work:

Spray a mixture of fuel and oil on the implement, especially on concealed parts and corners. Do

not forget to do this in a ventilated room or in the open air.

Apply, by means of a brush or greaser, a thick grease onto the moving parts such as power take

off shaft and spiders.

2. After Each Working Session:

Wash the implement after without excessive pressure and without directing the jet into the

moving parts such as bearings.

Carefully dry the implement (Water + fertiliser = liquid fertiliser = corrosion).

Spray a mixture of fuel and vegetable oil on to the implement. Do not forget to do this in a

ventilated room or in the open air.

Grease the moving parts with a brush or greaser.

37. At the End of Each Season:

After washing, drying, spraying and greasing store the implement out of the weather. The

corrosion causes serious damage when the implement is not used.

If cracks an scoring have taken place, brush them using a wire brush and smear them with a rust

proof preventer.

Store the implement on wooden boards.

38. To be checked:

Check all nuts, bolts and screws after 10 hours of operation. Tighten them if necessary.

Check the state of the moving/wearing parts. Replace them if necessary.

The oil level for models equipped with an oil-filled gear box. Replace the oil after the first 30

hours of operation and then after each 150 hours of operation using an SAE 85 W6140 oil.

In the models fitted with pendulum spreaders

remove the sealing plug on the transmission unit

and replace with the supplied oil level dipstick.

Spreading Table (Kg/Ha)

PTO Speed: 540rpm

Numbered Rack Position

Type of Fertiliser Spreading

Width (m)

Working

Speed (kph) 1R 1S 1T 2R 2S 2T 3R 3S 3T 4R 4S 4T 5R 5S 5T

6 / / / 38 58 82 104 146 186 228 290 354 416 488 580

8 / / / 27 43 61 78 109 139 171 217 265 311 366 420

10 / / / 22 35 49 62 88 112 137 174 212 249 293 338

12 / / / 18 19 41 52 73 93 114 145 177 208 244 280

Complex 12-12-12

SG = 1 Kg/L 12

14 / / / 15 25 35 46 63 80 98 124 152 179 209 240

6 / / / 20 42 64 86 122 160 196 252 306 362 426 492

8 / / / 15 31 48 64 91 120 147 189 229 271 319 369

10 / / / 12 25 38 51 73 96 118 151 184 217 256 295

12 / / / 10 21 32 43 61 80 98 126 153 181 213 246

Superphosphate

SG = 1.1 Kg/L 12

14 / / / 9 18 27 36 52 69 84 108 131 155 183 211

6 / / / 56 92 128 164 218 270 324 404 484 564 652 742

8 / / / 42 69 96 122 163 202 243 303 363 423 489 556

10 / / / 34 55 77 98 131 162 194 242 290 338 391 445

12 / / / 28 46 64 82 109 135 162 202 242 282 326 371

Ammonium Nitrate

SG = 1.05 Kg/L 12

14 / / / 24 39 55 70 93 116 139 173 207 242 279 318

6 / / / / / / 78 114 152 190 246 300 356 424 492

8 / / / / / / 59 85 114 142 184 225 266 318 369

10 / / / / / / 47 68 91 113 148 180 213 254 295

12 / / / / / / 39 57 76 95 123 150 178 212 246

Calcium Nitrate

SG = 1.03 Kg/L 10

14 / / / / / / 33 49 65 81 105 129 152 182 211

6 / / / 66 124 182 240 322 404 486 620 752 886 1028 1172

8 / / / 49 93 136 180 241 303 364 465 564 664 771 879

10 / / / 40 74 109 144 193 242 291 372 451 531 617 703

12 / / / 33 62 91 120 161 202 243 310 376 443 514 586

Ammonium Sulfate

SG = 1.03 Kg/L 7

14 / / / 38 53 78 103 138 173 208 266 322 279 440 502

6 / / / 28 56 86 114 162 212 260 326 390 456 520 582

8 / / / 21 42 64 86 121 159 194 244 292 341 390 436

10 / / / 17 34 52 68 97 127 155 196 234 273 312 349

12 / / / 14 28 43 57 81 106 130 163 195 228 260 291

Magnesic

Potassium Sulfate

SG = 1.14 Kg/L

14 / / / 12 24 37 49 69 91 111 140 167 195 223 249

6 / / / 26 62 100 136 192 250 306 380 456 530 628 724

8 / / / 19 46 75 101 144 187 229 285 342 397 469 543

10 / / / 16 37 60 81 115 150 183 228 274 318 378 434

12 / / / 13 31 50 68 96 125 153 190 228 265 313 362

Granulated

Potassium Chloride

SG = 1.06 Kg/L

14 / / / 11 27 43 58 82 107 130 163 195 227 268 310

6 / / / 38 64 90 116 170 222 278 336 396 456 530 606

8 / / / 28 48 67 87 127 166 206 252 297 341 397 454

10 / / / 23 38 54 69 102 133 165 142 238 273 318 364

12 / / / 19 32 45 58 85 111 138 168 196 228 265 303

Urea

SG = 0.75 Kg/L 10

14 / / / 16 27 39 50 73 95 118 144 170 195 227 260

6 / / / 68 124 178 234 316 396 478 596 714 832 966 1098

8 / / / 51 93 133 175 237 297 358 447 535 624 724 832

10 / / / 41 74 107 140 190 238 266 358 428 499 580 659

12 / / / 34 62 89 117 158 198 239 298 357 416 483 549

Calcium Cyanomide

SG = 1.04 Kg/L 9

14 / / / 29 53 76 100 135 170 204 205 229 357 414 471

6 / / / 32 64 94 126 182 238 294 362 432 500 598 696

8 / / / 24 48 70 94 136 178 220 271 324 375 488 522

10 / / / 19 38 56 76 109 143 176 217 259 300 359 418

12 / / / 16 32 47 63 91 119 147 181 216 250 299 348

Granulated

Thomas Scoria

SG = 1.48 Kg/L

14 / / / 14 37 40 54 78 102 126 155 185 214 256 298

6 / / / 50 122 194 266 538 808 1080 1528 1976 2424 2696 2966

8 / / / -38 162 145 200 403 606 809 1146 1482 1817 2022 2224

10 / / / 30 73 116 160 323 485 647 917 1186 1454 1618 1780

12 / / / 25 61 97 133 269 404 540 764 988 1212 1348 1483

Powdered

Thomas Scoria

SG = 1.55 Kg/L

14 / / / 21 52 83 114 231 346 462 655 847 1038 1155 1271

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