Spotzero ZTCII2000 Instrucciones de instalación y funcionamiento

USER MANUAL / INSTALLATION GUIDE

ZTCII2000 ZTCII3000

www.spotzerowater.com

TABLE OF CONTENTS

1. INTRODUCTION ......................................................................................................................3

CONGRATULATIONS .......................................................................................................................................4

SYSTEM REQUIREMENTS AND OPERATION GUIDELINES............................................................................4

ACRONYMS AND DEFINITIONS.......................................................................................................................6

UNIT SPECIFICATIONS ....................................................................................................................................7

2. INSTALLATIONANDCOMMISSIONING.................................................................................9

SPOT ZERO COMMISSIONING REPORT FORM ...........................................................................................10

STANDARD ITEMS INCLUDED WITH UNIT....................................................................................................11

STORAGE OR WINTERIZATION OF UNIT......................................................................................................15

3.OPERATION AND MAINTENANCE .......................................................................................18

ZTCII CONSUMABLE ITEMS...........................................................................................................................19

SPOT ZERO ZTCII TOUCHSCREEN NAVIGATION........................................................................................20

REMOTE TOUCH SCREEN SETUP................................................................................................................29

4.TROUBLESHOOTING............................................................................................................35

ABNORMAL PRODUCT FLOW........................................................................................................................36

DIVERSION VALVE BY-PASS.........................................................................................................................36

TEMPERATURE CORRECTION FACTORS FOR MEMBRANE.......................................................................37

IS MY SYSTEM WORKING PROPERLY?........................................................................................................38

5. ZTCII SYSTEM SPECIFICATIONS & PARTS........................................................................39

MODEL NUMBER SELECTION WORKBOOK..................................................................................................45

BURKERTDIVERSIONVALVE TECHNICAL DATA..........................................................................................50

6. WARRANTY INFORMATION.................................................................................................58

PRINCIPLES OF REVERSE OSMOSIS.............................................................................................................6

SYSTEMS STANDARD OPERATING PARAMETERS........................................................................................8

INSTALLATION PROCEDURE.................... ....................................................................................................12

ZTCII ONE LINE FLOW DRAWING....................................................................................................................16

ZTCII WIRING DIAGRAM..................................................................................................................................16

ZTC PRE-FILTER ASSEMBLY DRAWING.........................................................................................................40

BACTERIOSTATIC REMINERALIZER DRAWING............................................................................................41

ZTCII/XZII FW MOTOR PUMP ASSEMBLY DRAWING....................................................................................42

7" TOUCH SCREEN DRAWING........................................................................................................................43

INTERNAL/FILTER COMPONENTS................................................................................................................44

BRASS FW PUMP TECHNICAL DATA..............................................................................................................54

TROUBLESHOOTING GUIDE..........................................................................................................................36

1. INTRODUCTION

CONGRATULATIONS

Your Spot Zero™ reverse osmosis system is a durable piece of equipment, which, with

proper care, will last for many years. This User’s Manual outlines installation, operation,

maintenance and troubleshooting details vital to the sustained performance of your system.

Your system is designed to operate at a pressure of 80-150 psi, unless otherwise stated.

The recovery set for your system is between 50%-75%.

NOTE: Prior to operating or servicing the Spot Zero reverse osmosis system, this User’s

Manual must be read and fully understood. Keep it and other associated information for

future reference and for new operators or qualified personnel near the system.

SYSTEM REQUIREMENTS AND OPERATION GUIDELINES

PLUMBING

The membranes and high-pressure pumps used on Spot Zero systems require a continuous

and nonturbulent flow of water to the system with a minimum feed pressure of 20 psi during

operation, which does not exceed 105°F.

The tubing or piping used for the inlet of the feed water is 3/4" ID. The tubing or piping used

for the discharge of the concentrate is 1/2" O.D. and should be run to an open overboard

free and unrestricted

The tubing or piping used for the product is 3/8” O.D. and can be transported to the holding

tank or directly through a high-quality nylon tubing or PVC pipe or other FDA accepted

materials.

Material must not precipitate in the system. Be certain that all the components of the feed

water are soluble at the concentrations attained in the system.

CAUTION: Any restrictions or blockage in the overboard discharge line can cause back

pressure, which will increase the system’s operating pressure. This can result in damage to

the system’s components and possible leaks of components or tubing.

ELECTRICAL

The motors used on Spot Zero™ systems are pump and motor combinations. They are

available in single- phase 115 volt or 230-volt AC.

Please ensure that the electrical circuit supplying the system is compatible with the

requirements of the specific Spot Zero™ model.

PRE-FILTRATION

Spot Zero™ systems are supplied with a 1-micron sediment pre-filter (part # 252404005) that

filters out most particles over 1-micron, a GAC/KDF (part # 252404004) Cartridge that removes

chlorine, chloramine, VOCs and heavy metals. CAUTION: a traditional carbon block filter must

not be used as it will not remove chloramines and will cause permanent membrane damage.

Pre-Filters should be changed every 100 hours and/or whenever there is a pressure difference

of 15 psi or more between the pressure readings before and after the filter. The pump must

NEVER be run dry. Operating the pump without sufficient feed water will damage the pump.

ALWAYS feed the pump with filtered water. The pump is susceptible to damage from sediment

and debris.

NOTE: THE SZ10KDF2 CARTRIDGE MUST BE FLUSHED OUTSIDE OF SYSTEM BEFORE

OPERATING TO REMOVE CARBON DUST.

You can head to www.spotzero.com/support to see demo videos. Do not attempt to clean used

filter cartridges. The SZ10KDF2 is rated to absorb chlorine, chloramine, heavy metals, etc. up to

18,000 gallons of feed water, which is the equivalent to approximately 100 hours of runtime.

CAUTION: If the pre-filter becomes clogged and the water flow to the pump is

reduced or interrupted, cavitation will occur. This will damage the pump.

ACRONYMS AND DEFINITIONS

ACRONYM/SYMBOLS

DEFINITION

FWF

FRESH WATER FLUSH

REVERSE OSMOSIS

PSI

POUNDS PER SQUARE INCH

GPM

GALLONS PER MINUTE

GPD

GALLONS PER DAY

TDS

TOTAL DISSOLVED SOLIDS

PPM

PARTS PER MILLION

TCF

TEMPERATURE CORRECTION FACTOR

LP SWITCH

LOW PRESSURE SWITCH

HP SWITCH

HIGH PRESSURE SWITCH

PHASE

SEA WATER

FRESH WATER

PRINCIPLES OF REVERSE OSMOSIS

HOW FRESH WATER IS PRODUCED

Reverse Osmosis or “RO” is a process where freshwater water is produced by pumping

saltwater through a semi-permeable membrane.

OSMOSIS

Osmosis is a naturally occurring process where a weak solution will cross a semi-permeable

membrane to mix with a highly concentrated solution. For example, a freshwater solution will

naturally want to mix with a saltwater solution.

REVERSE OSMOSIS

To reverse this process work is put into the system using a pump. The pump causes pressure

to build up on the saltwater side of the membrane. This pressure forces water across the semi-

permeable membrane. The membrane is designed to allow the water molecules to pass while

preventing the salt and other solids from doing so. Fresh water is collected on the other side

of the membrane as a result.

UNIT SPECIFICATIONS

ZTCII MODEL

2000

3000

FW Configuration

(Spot Zero)

1 Vessel

2 Vessels

Feed Water Source

Fresh Water

Rated Production Dock Water

gpd (lpd)

2000(7571)

3000(11356)

Rejection and Flow Rates

FW Nominal TDS Rejection %

(Spot Zero)

95%

FW Minimum Concentrate Flow

gpm (lpm)

1 (3.7)

1(3.7)

Connections

FW Feed inch

(Spot Zero)

3/4”

Product inch

3/8” QC 9.5mm

Concentrate inch

1/2” QC 12.7mm

Membranes

FW Membrane Per Vessel

FW Membrane Size

4041

Pumps

FW Pressure Pump Type

Vane

FW RO Motor amps

5.1

Electrical

Voltage

230V 50/60Hz 1Φ

Weight lb. (kg)

108(49)

116(53)

SYSTEMS STANDARD OPERATING PARAMETERS

Fresh Water RO Systems

Product

Flow

(gpm/lpm)

Concentrate

Flow

(gpm/lpm)

Recycle

Flow

(gpm/lpm)

(+/-10%)

Total Flow

(gpm/lpm)

Pump

Pressure

(psi/bar)

MAX

Concentrate

Pressure

(psi/bar)

MAX

Pre-filter Inlet

Pressure

Minimum

(psi/bar)

Pre-filter Inlet

Pressure

Maximum

(psi/bar)

Pre-filter Outlet

Pressure

Minimum

(psi/bar)

Pre-filter Outlet

Pressure

Maximum

(psi/bar)

Model/GPD

SZ/ZTCII/XZ (FW-RO) SERIES

GPD 2000

1.4/5.3

1.0/3.8

2.0/7.6

4.4/16.7

150/10.3

15/1

85/4

15/1

85/4

GPD 3000

2.0/7.5

1.0/3.8

2.0/7.6

5/18.9

150/10.3

15/1

85/4

15/1

85/4

SZ-HD/XZ-HD (FW-RO) SERIES

GPD 4000

2.7/10.2

1.5/5.7

2.0/7.6

6.2/23.5

150/10.3

15/1

85/4

15/1

85/4

GPD 5000

3.47/13.1

1.5/5.7

2.0/7.6

7.0/26.5

150/10.3

15/1

85/4

15/1

85/4

GPD 6000

4.16/15.7

2.0/7.6

8.2/31

150/10.3

15/1

85/4

15/1

85/4

Saltwater RO Systems

Product

Flow

(gpm/lpm)

Concentrate

Flow

(gpm/lpm)

Recycle

Flow

(gpm/lpm)

Total Flow

(gpm/lpm)

Pump

Pressure

(psi/bar)

Concentrate

Pressure

(psi/bar)

Pre-filter Inlet

Pressure

Minimum

(psi/bar)

Pre-filter Inlet

Pressure

Maximum

(psi/bar)

Pre-filter Outlet

Pressure

Minimum

(psi/bar)

Pre-filter Outlet

Pressure

Maximum

(psi/bar)

SE SERIES

GPD 350

.24/.9

2.26/8.6

N/A

2.5/9.5

N/A

850/58.6

15/1

85/4

15/1

85/4

GPD 600

.41/1.5

2.09/7.9

N/A

2.5/9.5

N/A

850/58.6

15/1

85/4

15/1

85/4

GPD 800

.55/2.0

1.95/7.4

N/A

2.5/9.5

N/A

850/58.6

15/1

85/4

15/1

85/4

GPD 1200

.83/3.1

1.67/6.3

N/A

2.5/9.5

N/A

850/58.6

15/1

85/4

15/1

85/4

SX/XTCII/XZ (SW-RO) SERIES

GPD 600

.41/1.5

3.79/14.3

N/A

4.2/15.9

N/A

850/58.6

15/1

85/4

15/1

85/4

GPD 1200

.83/3.1

3.37/12.8

N/A

4.2/15.9

N/A

850/58.6

15/1

85/4

15/1

85/4

GPD 1800

1.25/4.7

2.95/11.2

N/A

4.2/15.9

N/A

850/58.6

15/1

85/4

15/1

85/4

GPD 2200

1.52/5.75

2.68/10.1

N/A

4.2/15.9

N/A

850/58.6

15/1

85/4

15/1

85/4

SXII-HD/XZ-HD (SW-RO)SERIES

GPD 3600

2.5/9.46

5/18.9

N/A

7.5/28.4

N/A

850/58.6

15/1

85/4

15/1

85/4

GPD 4300

2.98/11.28

7.5/28.4

N/A

10.5/39.7

N/A

850/58.6

15/1

85/4

15/1

85/4

GPD 5000

3.47/13.13

7.0/26.5

N/A

10.5/39.7

N/A

850/58.6

15/1

85/4

15/1

85/4

CX SERIES

GPD 20000

13.88/52.54

46/174

N/A

60/227

N/A

850/58.6

15/1

85/4

15/1

85/4

Standard Parameters

Total Dissolved Solids for Fresh Water Systems (PPM)

Product Water Side

90% less than feed water

Total Dissolved Solids for Sea Water Systems (PPM)

Product Water Side

Less than 500 PPM

Temperature (F/C)

77/25

2. INSTALLATION AND COMMISSIONING

System Information:

Model number -

Date of Commission -

Installed by -

Serial number -

Commissioned by-

Vessel hull number-

First step to commissioning a new system is to look over the install to be sure everything is installed correct. This check-

list must be gone through prior to powering up the system.

Have all plumbing connections have been made, and secured?

Have all plumbing lines been run to the correct locations?

Is the boost pump installed below the water line?

Has wire reinforced hose been used on the suction side of the boost pump?

Is raw water intake open?

Is the overboard open and free of obstructions?

Is the system voltage, hertz, and phase correct?

Is the circuit breaker sized properly with sufficient wire gauge?

Is the power cable connected to the power inlet terminals of the system?

Now power up the system,

Are all displays on and functional?

At this time follow the start-up procedure in the manual and operate the system for an hour at its rated capacity, then

record the following data.

System operating readings

Pre-filter inlet Pre-filter outlet psi

Concentrate pressure

psi

gpm

Product flow gpm Product TDS ppm

Feed water TDS ppm Feed water temperature F or C

Hours on system hrs Amp draw Voltage

Location system was tested

Problems or other notes:

Concentrate flow

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