Southwire MAX PUNCH 360 Manual
SOUTHWIRE.COM | 1
OPERATING AND MAINTENANCE
INSTRUCTIONS
MAX PUNCHTM 360
12T HYDRAULIC PUNCH
MP360SDPRO
MAX PUNCHTM 360
2 | SOUTHWIRE.COM
TABLE OF CONTENTS
Important Safety Information ...................................................................................................... X
Description of Operation ............................................................................................................. X
Indentification.............................................................................................................................. X
Product Range Table....................................................................................................................X
Setup and Operation ................................................................................................................... X
Maintenance................................................................................................................................ X
Warranty .......................................................................................................................................X
BEFORE OPERATING THIS TOOL, READ AND
UNDERSTAND ALL OF THE INSTRUCTIONS AND
SAFETY INFORMATION IN THIS MANUAL
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SAFETY FIRST
Safety is essential in the use and maintenance of Southwire Contractor Equipment. This instruction manual
and any markings on the tool provide information for avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information provided.
SAFETY ALERT SYMBOL
These symbols are used to call attention to hazards or unsafe practices related that could result in injury or
property damage. The three safety words defined below indicate the severity of the hazard. The message
after the signal word provides information for preventing or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
DANGER
Hazards which, if not avoided, COULD result in
severe injury or death.
WARNING
Hazards or unsafe practices which, if not avoided,
MAY result in severe injury or death.
CAUTION
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IMPORTANT SAFETY INFORMATION
WARNING
Read and understand all instructions and safety information in this manual before operating or servicing
this tool.
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN SEVERE INJURY OR DEATH.
WARNING: Personal Safety Hazards.
• Only qualified persons should use MAX PUNCH™ 360 Hydraulic Punch.
• Wear eye protection, hard hat, cut resistant gloves and safety toe shoes when using this tool.
• Do not use tool while tired or under the influence of drugs, alcohol, or medication.
• Keep body parts and loose clothing away from moving parts.
• Always follow safety procedures as shown in this manual.
• Keep hands clear of cup and cutter when in operation.
• Keep all body parts clear of handle’s path when not is storage position.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT IN SEVERE INJURY OR DEATH.
DANGER: Electrical Shock Hazards.
This is not an insulated tool, contact with live circuits could result in severe injury or death.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT IN SEVERE INJURY OR DEATH.
WARNING: Entanglement Hazard.
• Do not operate this tool while wearing loose fitting clothing. Retain long hair.
• Keep hands away from cup and dies while operating punch. Could pinch or crush hands.
• Do not add extensions (cheaters) to the handles. Using excessive force may result in injury or damage to
the tool. If excessive force is required, check and verify proper set up instructions.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT IN SEVERE INJURY OR DEATH.
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WARNING: Tool Use Hazards.
• Use this tool for the manufacturers intended purpose only. Use other than that described in this manual
can result in injury or property damage.
• Inspect all aspects of the electrical box to ensure safety.
• Only qualified personnel should use knockout equipment.
• Keep all decals clean and legible, and replace when necessary.
FAILURE TO OBSERVE THESE WARNINGS CAN RESULT IN SEVERE INJURY OR DEATH.
CAUTION:Read and understand all of the instructions and safety information in this manual before
operating or servicing this tool.
FAILURE TO OBSERVE THESE CAUTIONS CAN RESULT IN INJURY OR PROPERTY DAMAGE.
CAUTION:
Make sure bystanders are clear of the work area when performing knockouts. Nearby personnel can be
injured if there is flying debris.
• Do not use if the dies are damaged as this can cause binding leading to tool malfunction.
• If tool is in disrepair, DO NOT USE. Have tool serviced at an AUTHORIZED SOUTHWIRE
REPAIR CENTER
FAILURE TO OBSERVE THESE CAUTIONS CAN RESULT IN INJURY OR PROPERTY DAMAGE.
PURPOSE OF THIS MANUAL
This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for
the following Southwire Tools and Equipment: MAX PUNCH™ 360 HYDRAULIC PUNCH. Keep this manual
available to all personnel. Replacement manuals are available upon request at no charge at
www.southwire.com.
DESCRIPTION OF OPERATION
The MAX PUNCH™ 360 Hydraulic Punch is a tool that will knockout ½" – 4" diameter holes in mild steel
and stainless steel electrical panels.
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IDENTIFICATION
1. Draw Stud Input
2. 360 Degree Articulation Head
3. Hydraulic Pressure Valve
4. Hydraulic Cylinder
5. Pump Handle
6. Die Cutter
6. Die Cup
8. ¾" Draw Stud
9. 7/16" Draw Stud
10. ½" Spacer
11. Marksman®Layout Tool
12. Step Bit
PRODUCT RANGE TABLE
Cutter Size MP360SDPRO/MP-03PRO Stainless Steel Knockout
20 18 16 14 12 10
1/2" X X X X X X
3/4" X X X X X X
1" X X X X X X
1-1/4" X X X X X X
1-1/2" X X X X X X
2" X X X X X X
2-1/2" X X X X X X
3" X X X X X X
3-1/2" X X X X X
4" X X X X X
SET UP AND OPERATION
1. Use a step bit to drill the pilot holes (Fig. 1).
2. Make sure that the hydraulic pressure valve is in the off position.
3. Screw the draw stud into the articulation head.
NOTE: For ½" punch use 7/16" draw stud, for ¾" - 2" punch use the ¾" draw stud, and for 2-1/2" - 4"
punch use 1-1/8" draw stud (Fig. 2).
4. Insert cup onto draw stud facing panel (Fig. 3).
5. Insert draw stud through pilot hole (Fig. 4).
6. Screw on cutter (Fig. 5).
7. Make sure that all three cutter points on the cutter are tight to the panel.
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8. Close pressure valve by turning clockwise to the “ON” position (Fig. 6).
9. Position the articulation head to a comfortable position.
10. Begin operating the pump handle, stop compressing when knockout is complete (Fig. 7).
11. Release pressure valve by turning counter clockwise to the “OFF” position.
12. Unscrew cutter die to release slug (Fig. 8).
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ADDITIONAL HELP
There is a ½" spacer available for convenience but is not necessary to complete knockout.
CAUTION:
• Do not rotate articulating head during the pumping process.
• Release pressure in the hydraulic system when not in use.
MAINTENANCE
Maintain appropriate hydraulic fluid capacity by adding or changing hydraulic fluid as needed for proper
pressure.
WARNING:
• Too much hydraulic fluid will cause the MP360HP to not work properly and may lead to personal injury.
SERVICING
1. Unscrew the hydraulic cylinder.
2. Pinch bladder end with one hand while pulling out the plug with a pair of pliers.
3. Add hydraulic fluid; leave ½”-1” of space between the hydraulic fluid level and the end of the bladder.
4. Replace plug.
5. Replace hydraulic cylinder.
SPECIFICATIONS
MODEL # STOCK # DESCRIPTION LENGTH WIDTH DEPTH WEIGHT
MP360SDPRO 58973801 MAX PUNCH™ 360 Stainless Steel
1/2"-2" Set 21" 12" 4" 15lbs.
MP-03PRO 57177201
Large Die Set for Stainless Steel
(2-1/2"-4") In Case (Drive Unit Not
Included)
16.5" 13" 4" 24 lbs.
MP360HP 58946301 MAX PUNCH™ 360 (Drive Unit Only) 1.5" 5.25" 3.75" 5.5 lbs.
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WARRANTY ON SOUTHWIRE CONTRACTOR EQUIPMENT
WHAT DOES THIS WARRANTY COVER?
Five-Year Limited Warranty on Contractor Equipment
Under Southwire’s Contractor Equipment 5-Year Limited Warranty, Southwire Company, LLC
warrants that all Southwire Contractor Equipment will be free from manufacturer defects for a
period of five (5) years from the date of the original end user’s purchase. The following products
are excluded from this 5-Year Limited Warranty and are subject to separate warranty terms: rope,
blades, dies, draw studs, grips, Southwire Contractor Equipment electronic components, and
Material Boxes. Under this 5-Year Limited Warranty, the following are also excluded and Southwire
Company, LLC will have no liability for any of the following: normal wear and tear resulting from
product use and damage arising out of misuse, abuse, modification, and improper product
maintenance. This warranty also does not cover Southwire Contractor Equipment products that
have been modified by any party other than Southwire Company, LLC or its authorized third-party
designee. This 5-Year Limited Warranty is not transferrable to or enforceable by any person other
than the product’s original end user.
One-Year Electrical Components and ConsumableParts
Under Southwire’s 1-Year Limited Warranty, Southwire Company, LLC warrants that all
electrical components and consumable parts such as ropes, blades, dies, draw studs, grips
will be free from manufacturer defects for a period of one-year from the date of the original
end user’s purchase. Under this 1-Year Limited Warranty, Southwire Company, LLC will have
no liability for any of the following: normal wear and tear resulting from product use and
damage arising out of misuse, abuse, modification, and improper product maintenance. This
warranty also does not cover Southwire electrical components and consumable parts that
have been modified by any party other than Southwire Company, LLC or its authorized third
party designee. This 1-Year Limited Warranty is not transferrable to or enforceable by any
person other than the product’s original end user.
Exclusion of Incidental, Consequential, Indirect, Special and Punitive Damages
SOUTHWIRE MAKES NO WARRANTY THAT SOUTHWIRE CONTRACTOR EQUIPMENT PRODUCTS
WILL BE MERCHANTABLE OR FIT FOR ANY PARTICULAR PURPOSE. SOUTHWIRE MAKES
NO OTHER WARRANTY, EXPRESSED OR IMPLIED, OTHER THAN THE RELEVANT WARRANTY
SPECIFICALLY SET FORTH IN THIS WARRANTY SECTION. SOUTHWIRE WILL NOT BE LIABLE
FOR ANY INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL, OR PUNITIVE DAMAGES FOR
ANY BREACH OF THIS WARRANTY.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
Warranty Claim Information /How Do You Get Service?
For all warranty, customer service, and product return authorizations and inquiries,
please contact Southwire’s Tools & Assembled Products at:
Southwire Tools & Assembled Products
840 Old Bremen Road
10 | SOUTHWIRE.COM
Carrollton, GA, 30117
Phone Number: 1.855.SW.Tools
1. All warranty claims must be approved by Southwire’s Tools & Assembled Products Warranty
Department prior to return of product. If Southwire determines that a product is defective,
Southwire will, at its option, repair or replace defective products or defective product components,
free of charge.
2. Upon approval, Southwire will issue a Product Return Authorization Form which will include
instructions on how and where to return the product. The product serial number and the original
date of delivery must be set forth on the Product Return Authorization Form.
3. Southwire will cover standard freight charges (FedEx Ground rate) incurred in connection with
products that Southwire ultimately determines to be defective.
4. All defective components and defective products that Southwire replaces under these Warranties
will become Southwire’s property and will be retained by Southwire.
Fixing Your Product When it is Out of Warranty Southwire is happy to provide information about
where a purchaser can send a product for repair at consumers’ own expense, please contact 1.855.
SW.tools or visit www.southwire.com/resources/repair-centers for more information about
servicing for Southwire Products.
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