Southwestern Industries TRAK LPM Instrucciones de montaje

TRAK®LPM

Service, Safety, Installation, Maintenance and Parts List

Document: P/N 26727

Version: 051013

Southwestern Industries, Inc.

2615 Homestead Place

Rancho Dominguez, CA 90220-5610 USA

T | 310-608-4422 |F | 310-764-2668

Service Department: 800.367.3165

e-mail: sales@southwesternindustries.com | service@southwesternindustries.com | web: southwesternindustries.com

publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by

any means, mechanical, photocopying, recording or otherwise, without the prior written

permission of Southwestern Industries, Inc.

While every effort has been made to include all the information required for the purposes of this

guide, Southwestern Industries, Inc. assumes no responsibility for inaccuracies or omission and

accepts no liability for damages resulting from the use of the information contained in this guide.

All brand names and products are trademarks or registered trademarks of their respective holders.

Southwestern Industries, Inc.

TRAK



LPM Installation, Maintenance, Service, & Part List Manual

Table of Contents

1.0 Safety

1.1 Safety Publications 1

1.2 Danger, Warning, Caution and Note

Labels and Notices Used in this Manual

1.3 Safety Precautions

2.0 System Description

2.1 Machine Specifications 8

2.2 Maximum Spindle Torque & HP

2.3 ProtoTRAK PMX Control Hardware

2.4 Machine Major Subassemblies

3.0 Installation

3.1 Lifting & Placing the LPM 17

3.2 Leveling Screw Locations

3.3 Uncrating the LPM

3.4 Shortages: Inventory Checklist

3.5 Installation Checklist

3.6 Electrical Connections

3.7 Air Connections

3.8 Placing the Coolant System

3.9 Cleaning the LPM

3.10 Leveling Procedure

3.11 Lubrication

3.12 Cutting a Euclid Block

3.13 Indexer Installation

4.0 Troubleshooting by Symptom

4.1 Machining Problems 42

4.2 Motion Related Problems

4.3 Control Related Problems

4.4 Tool Changer or Loading & Unloading Tools from

Spindle Problems

4.5 Control Input or Output Problems

4.6 Measurement Problems

4.7 Machine Tool Problems

5.0 Diagnostics

5.1 The Machine Tool & Setup 74

5.2 The Mechanical Drive Train

5.3 Computer Module Diagnostics

5.4 Pendant

5.5 Motors Diagnostics

5.6 Axis & Spindle Drives

5.7 Electrical

5.8 Digital Input/Output Diagnostics

5.9 Tool Changer Diagnostics

5.10 Pneumatic Diagnostics

5.11 Coolant Diagnostics

5.12 Service Codes

6.0 Replacement Procedures

6.1 Servo Replacement 144

6.2 Servo Driver Replacement

6.3 AC Spindle Replacement

6.4 Computer Module Replacement

6.5 Compact Flash Replacement

6.6 Cable Routing in Electrical Box

6.7 Linear Guide Replacement

6.8 Ballsrew Replacement-X Axis

6.9 Ballsrew Replacement-Y Axis

6.10 Ballsrew Replacement-Z Axis

6.11 Angular Contact Bearing Replacement

6.12 Spindle Motor Replacement

6.13 Spindle Motor Wiring

6.14 Spindle Cartridge Replacement

6.15 Tool Clamp Mechanism Replacement

6.16 Automatic Tool Changer (ATC) Replacement

6.17 Coolant Pump Replacement

6.18 Pneumatic Part Replacements

6.19 Auger Motor Replacement

6.20 Programming and Run Panel Replacement

6.21 Limit/Home Switch Replacement

7.0 Maintenance

7.1 Laser Calibration 191

7.2 Backlash Compensation

7.3 Limit Switch Adjustments

7.4 Periodic Maintenance

8.0 4th Axis 196

8.1 4th Axis Specifications

8.2 Mounting 4th Axis

8.3 Installation Checklist of the 4th Axis

8.4 Air Connection

8.5 Lubrication

8.6 4th Axis Specific Service Codes

8.7 Troubleshooting by Symptom

8.8 Replacement Procedures

Assembly Drawings (rear of manual)

System Diagram – 26734 Rev C

X Axis Drive Train – 26772 Rev A

Y Axis Drive Train – 26817 Rev A

Z Axis Drive Train – 26756 Rev –

Pendant Assembly – 26584 Rev –

ATC Assembly – Lower – 26784 Rev A

ATC Assembly – Upper – 26811 Rev –

ATC Adjustment Points – 26966 Rev –

Head Assembly – 26854 Rev C

Spindle Cartridge Assembly – 26848 Rev –

Pneumatic System – 26930 Rev B

Coolant System – 26943 Rev D

Lubrication System – 27050 Rev A

Limit Switch Assembly – 26827 Rev –

Electrical Enclosure Assembly – 26571 Rev K

Enclosure Assembly – 26862 Rev E

Machine Casting Assembly – 26910 Rev –

Southwestern Industries, Inc.

TRAK



LPM Installation, Maintenance, Service, & Part List Manual

Cable Carrier Assembly & Shipping Brackets – 26900 Rev A

Gage Assembly-Tooling Setting – 26534 Rev D

Transformer Option-440V – 26939 Rev C

Schematic-Electrical – 26775-SCH Rev D

4TH Axis Option-8” CNC-200RB –27066-4 Rev –

Rotary Table Assembly-8” CNC-200RB – 27065-2 Rev –

4TH Axis Option-8” SWI – 27066-6 Rev –

4TH Axis Assembly-8” SWI – 28060 Rev –`

Southwestern Industries, Inc.

TRAKLPM Installation, Maintenance, Service, & Part List Manual

1.0 Safety

The safe operation of the LPM depends on its proper use and the precautions taken by each

operator.

•Read and study this manual and the LPM Programming, Operating, and Care Manual. Be

certain every operator understands the operation and safety requirements of this

machine

before

its use.

•Never run the machine with enclosure doors open

•Always wear safety glasses and safety shoes.

•Always stop the spindle and check to ensure the CNC control is in the stop mode before

changing or adjusting the tool or workpiece.

•Never wear gloves, rings, watches, long sleeves, neckties, jewelry, or other loose items

when operating or around the machine.

•Use adequate point of operation safeguarding. It is the responsibility of the employer to

provide and ensure point of operation safeguarding per OSHA 1910.212 -Machining

centers.

1.1 Safety Publications

Refer to and study the following publications for assistance in enhancing the safe use of this

machine.

Safety Requirements for Machining Centers and Automatic, Numerically Controlled

Milling, Drilling and Boring Machines (ANSI B11.23-2002) (R2007). Available from The

American National Standards Institute, 1819 L Street N.W., Washington D.C. 20036

Concepts And Techniques Of Machine Safeguarding (OSHA Publication Number 3067).

Available from The Publication Office - O.S.H.A., U.S. Department of Labor, 200 Constitution

Avenue, NW, Washington, DC 0210.

1.2 Danger, Warning, Caution, and Note Labels & Notices

As Used In This Manual

DANGER - Immediate hazards that will result in severe personal injury or death. Danger labels

on the machine are red in color.

WARNING - Hazards or unsafe practices that

could

result in severe personal injury and/or

damage to the equipment. Warning labels on the machine are orange in color.

CAUTION - Hazards or unsafe practices, which

could

result in minor personal injury or

equipment/product damage. Caution labels on the machine are yellow in color.

NOTE - Call attention to specific issues requiring special attention or understanding.

HELPFUL TIP- A technique or tool that can aid you.

Southwestern Industries, Inc.

TRAKLPM Installation, Maintenance, Service, & Part List Manual

Safety & Information Labels Used On The

LPM Milling Machine

It is forbidden by OSHA regulations and by law to deface, destroy or

remove any of these labels

Southwestern Industries, Inc.

TRAKLPM Installation, Maintenance, Service, & Part List Manual

Southwestern Industries, Inc.

TRAKLPM Installation, Maintenance, Service, & Part List Manual

Southwestern Industries, Inc.

TRAKLPM Installation, Maintenance, Service, & Part List Manual

Southwestern Industries, Inc.

TRAKLPM Installation, Maintenance, Service, & Part List Manual

1.3 Safety Precautions

1. Do not operate this machine before the LPM Installation, Maintenance, Service and

Parts List Manual,Operating & Care Manual have been studied and understood.

2. Do not run this machine without knowing the function of every control key, button, knob,

or handle. Ask your supervisor or a qualified instructor for help when needed.

3. Protect your eyes. Wear approved safety glasses (with side shields) at all times.

4. Don't get caught in moving parts. Before operating this machine remove all jewelry

including watches and rings, neckties, and any loose-fitting clothing.

5. Keep your hair away from moving parts. Wear adequate safety headgear.

6. Protect your feet. Wear safety shoes with oil-resistant, anti-skid soles, and steel toes.

7. Take off gloves before you start the machine. Gloves are easily caught in moving parts.

8. Remove all tools from the machine before you start. Loose items can become dangerous

flying projectiles.

9. Never operate a milling machine after consuming alcoholic beverages, or taking strong

medication, or while using non-prescription drugs.

10. Protect your hands. Stop the machine spindle and ensure that the CNC control is in the

stop mode:

•Before changing tools

•Before changing parts

•Before you clear away the chips, oil or coolant. Always use a chip scraper or brush.

•Do not used compressed air to clean the machine.

•Before you make an adjustment to the part, fixture, coolant nozzle or take

measurements.

•Do not attempt to disable any safety interlock. Never reach around a safeguard.

11. Protect your eyes and the machine as well.

12. Disconnect power to the machine before you change belts, pulley, and gears.

13. Keep work areas well lighted. Ask for additional light if needed.

14. Do not lean on the machine while it is running.

15. Prevent slippage. Keep the work area dry and clean. Remove the chips, oil, coolant and

obstacles of any kind around the machine.

16. Avoid getting pinched in places where the table, saddle or spindle head create "pinch

points" while in motion.

17. Securely clamp and properly locate the workpiece in the vise, on the table, or in a fixture.

Use stop blocks to prevent objects from flying loose. Use proper holding clamping

attachments and position them clear of the tool path.

18. Use correct cutting parameters (speed, feed, depth, and width of cut) in order to prevent

tool breakage due to premature wear.

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