Solene SLAR32DC-66 Manual de usuario

OPEN LOOP DOMESTIC HOT WATER SOLAR SYSTEM

WITH DIFFERENTIAL CONTROL

MODELS SLAR32DC-66, SLAR40DC-80

SLAR64DC-120, SLAR80DC-120

INSTALLATION MANUAL

Solene™

™

927 Fern St. Suite 1500

Altamonte Springs, FL 32701

(866) 902-0060

SRCC OG-300 Certified

The solar energy system described by this manual, when properly installed and maintained, meets the

minimum standards established by the Florida Solar energy center, in accordance with section 377.705,

Florida Statutes. This certification does not imply endorsement or warranty of this product by the Florida

Solar Energy Center or the State of Florida.

The solar energy system described by this manual, when properly installed and maintained, meets the

minimum standards established by the Florida Solar Energy Center, in accordance with Section 377.705,

Florida Statutes. This certification does not imply or endorse warranty of the product by the Florida Solar

Energy Center of the State of Florida. Solar Water Heating System

SLAR-IMDC

9-04-09

TABLE OF CONTENTS

egaP

3snoituacerPytefaS

3snoitcurtsnInoitallatsnI

3noitatneirO&gniziS

4noitallatsnIhsulF-gnit

nuoMrotcelloC

6noitallatsnIdelgnA–gnitnuoMrotcelloC

8noitallatsnIepiP

9gnibmulP

9lortno

ClaitnereffiDcitamotuA

01stnemeriuqeRgniriW&lacirtcelE

01sretemomrehT

01serudecorPpU-trat

SmetsyS

11noitarepOmetsyS

11noitarepOraloSlatoT

11taeH-erPraloS

11rewoPytilitUlatoT

System Schematic (SLAR32DC-66 & SLAR40DC-80) 12

System Schematic (SLAR64DC-120 & SLAR80DC-120) 13

noitcnuFdnatsiLstraPtnenopmoC

51ycnatcepxEefiLtnenopmoC

51noitamrofnItcatnoC

61slebaLAurora

81ytnarraWAurora

SAFETY PRECAUTIONS

There is no substitute for safety. Always exercise extreme caution, care and good judgment

when working on or around a roof. Here are just a few installation precautions to keep in mind:

 When working on the roof, always take care to avoid hazards such as overhead electrical

wires or loose shingles. Secure ladders so they will not slip or fall. Wear shoes with

proper tread to prevent slipping on the ladder or sloped roof areas.

 Always check that power is turned off before attempting any wiring or electrical hook-

ups, especially when water is present. It’s always a good idea to shut power off to both

the solar storage tank and to the automatic control when there is water leaking at the tank.

Do not hook up or turn on any electricity to the solar storage tank until it is full of water. If the

heating element is not covered in water prior to being turned on, it will burn out.

Always consult the proper authorities or check with your local building department for the

permit requirements and codes applicable before you start the job. Installation should always be

in accordance with the National Fire Code and with all local codes.

INSTALLATION INSTRUCTIONS

SIZING & ORIENTATION

The vast majority of Solar Domestic Hot Water (SDHW) systems are comprised of “Medium

Temperature” solar collectors manufactured using tempered glass and some type of metal

absorber plate. They differ from “Low Temperature” systems predominantly utilized in

swimming pool heating applications. These systems are typically manufactured using plastic

resins. “High Temperature” systems are utilized to generate steam for industrial applications.

Corona collectors belong to the “Medium Temperature” category.

Normally, only one or two Aurora collectors are needed for a SDHW system. The number of

collectors is determined not only by the amount of water that is needed, but also by the latitude

of the installation and the collector’s orientation. The following table details Corona’s

recommended minimum system sizing guide for a typical installation:

Tank

Capacity # of Collectors

Needed Collector Type Control Type System Model

Number

66 gallon 1 SLAR-32 (4’ x 8’) Differential

Control SLAR32DC-66

80 gallon 1 SLAR-40 (4’ x 10’) Differential

Control SLAR40DC-80

120 gallon 2 SLAR-32 (4’ x 8’) Differential

Control SLAR64DC-120

120 gallon 2 SLAR-40 (4’ x 10’) Differential

Control SLAR80DC-120

Normally, collectors are installed on roofs, as close as possible to the tank, to minimize heat loss

through the pipe. The pipes between the tank and the collectors MUST be insulated with at least

½” thick insulation, for the same reason.

The solar collectors must be located in a structurally sound area of the roof that will be exposed

to the sun for the majority of the day, all year round.

The recommended angle of the collectors is the angle of the installation location’s LATITUDE.

This angle is designed to maximize solar absorption during winter months when the sun is low.

A variation of +/- 15 degrees is acceptable. The orientation of the collectors must be due south 

55 degrees. Flush mounts on available roof slopes are recommended to allow convenience and

cost effectiveness, since these variations from the exact angle and orientation will affect the

system’s performance only by about 5%.

COLLECTOR MOUNTING

There are two basic roof-mounting methods:

FLUSH MOUNT INSTALLATION - Parallel to the roof line, as illustrated below.

Figure #1, Flush mounted collector

Flush Mount Installations are recommended when the roof’s slope conforms to the orientation

requirements as stated previously. This is the easiest and most aesthetically pleasing installation

method. After the collector(s) are installed, it should resemble skylight. The flush mount

consists of four (4) U-channels (SL-UC) and four (4) Gripper Sets (SL-GS), two set each for the

top and bottom.

1. Start from the bottom. The bottom side of the Corona collector is marked by two weep

holes placed about 20” apart on the short anodized aluminum edge of the collector.

When elevating the collector to the roof, make sure that the “weep holes” are facing

down. It is recommended to install the collectors vertically (length up the roof’s slope),

but the collectors may be installed horizontally as well.

2. Once the collector’s location is determined, anchor two (2) U channels to the roof using

two (2) stainless steel 2” x 5/8” lag bolts for each U-channel. The U-channels should

be spaced approximately 30” apart. The collectors will rest on top of the U-channels.

(Picture 1)

Picture #1

3. Verify a secure connection to the trusses. If lagging directly into the roof trusses is not

possible, secure a 2’ x 4’ wood beam perpendicular to the trusses, inside the attic, and

anchor the bolts to this member. Again, verify a secure connection into the new

member.

4. Connect the Latch to the Gripper (Picture 2) utilizing the provided nut and bolt. Slide

the Latch into the top of the U channel so that the Gripper remains on top of the

opening. Place them at the middle of the U-channel’s top and tighten. (Picture 3)

Picture #2 Picture #3

5. Loosen the Gripper providing space to insert the slot at the collector’s edge between the

Gripper’s hook and the U-channel’s top. Once both Grippers are grabbing the

collector’s edge slot, tighten both Grippers. (Picture 4)

Picture #4 Figure #3

6. Repeat steps 2-5 for the top. That’s it. The collector is anchored.

ANGLE MOUNT INSTALLATION - Not parallel to the roofline, normally used on flat roofs and

ground mounts, as illustrated below.

Figure #2, Angle mounted collector

Angle Mount Installations involve positioning the collector(s) at an angle so that the upper part

of the collector is higher than the lower in reference to the mounting surface. The “angle

mounting” is used on horizontal surfaces or on roofs that slope in directions other than south 55

degrees.

1. Use the Angle Mounting kit (SL-MK), see picture 5. Connect the U-channels to the

roof just like in the Flush Mounting method. Assemble the mounting clips to both U-

channels utilizing the provided bolts (Picture 6).

Picture #5 Picture #6

2. Screw the mounting clips to the BOTTOM part of the collector (the weep hole side)

using two (2) stainless steel or aluminum screws each. (Picture 7)

Picture #7

3. Assemble both rods and top mounting clips (picture 8). Connect the clips to the

collector’s top by stainless steel or aluminum screws. (Figure 4)

Picture#8 Figure#4

4. Connect to the U-channels to the opposite side of the rod, using the provided nuts and

bolts. (Picture #10)

Picture #10

5. Lift the collector’s top with the assembled rod kits and anchor the U-channels to the

roof, ensuring the proper angle to the collectors. (Picture 11)

Picture #11

Install all components in accordance with local code so that the performance of any structural

member or fire rated assembly is not reduced.

PIPE INSTALLATION

Careful consideration of the proper piping of the system should be done prior to a final decision

being made on the collector mounting. The collectors and piping should slope slightly

downward, toward the tank, in order to allow for draining in freezing conditions.

Piping should consist of copper tube (Type M), insulated with at least ½” Armaflex pipe

insulation or similar and be wrapped with aluminum tape in all areas exposed to UV radiation.

All soldered connections require 95/5 solder.

The cold-water inlet (supply) pipe connection should be made at the lowest corner of the

collector. The hot-water outlet (return) pipe connection should be made at the opposite corner of

the cold-water inlet. The hot-water return should have the shortest possible run back to the

storage tank to avoid heat loss.

The Vacuum Relief Valve (Part #6), Automatic Air Vent (Part #7), Pressure Relief Valve (Part

#8), and Freeze Protection Valve (Part #5), should be plumbed into the return line as illustrated

in the System Schematic on page 12 of this manual.

It is extremely important to take special care in weather proofing the piping installation through

the roof.

1. Drill a hole the same diameter as the copper piping being utilized in the system

installation being careful not to place the opening above the collector supply point.

The system will not drain properly if the opening is above the above the supply point.

2. Cement a copper roof flashing around the pre-drilled hole. The upper edge of the

flashing should slide underneath the adjoining shingle.

3. Push the copper tube up through the roof flashing. Slide the flashing cap over the

copper tubing so it rests on the flashing opening. The wiring for the Photovoltaic

Module should also be run through this the return line flashing.

4. After all of the piping is completed, solder the flashing cap into place.

5. Utilizing a polybutalyne adhesive, finish weather proofing the roof flashing.

PLUMBING

The storage tank should be placed in a location to best minimize heat loss. It should be placed as

close to the system return line as possible. Adequate ventilation and access for possible future

service work are important considerations. In order to prevent possible water damage in case of

tank leakage, a pan with a ¾” drain line should be installed.

As illustrated in the System Schematic on page 12 of this manual there are very specific

requirements as to valve, thermostat, and pump placement.

The following component equipment should solder in place according to their specific relative

locations as outlined in the System Schematic.

1. Circulation Pump (Part #4) - Taco 006BC4 Circulation Pump

2. Thermometers (Part #11) - Letro SL-2D In-Line Thermometer w/ temperature range

of 50to 220 F.

3. Boiler Drains (Part # 12) - BD-050 (½”), or BD-075 (¾”) Boiler Drains on both

Supply and Return lines.

4. Ball Valves (Part #14) - BV-050 (½”), or BV-075 (¾”) Ball Valves on both

Supply and Return lines.

5. Cold Water Inlet Valve - GV-075 (¾”) Gate Valve.

6. Mixing Valve - Watts 70A-075 (¾”) Mixing Valve.

AUTOMATIC DIFFERENTIAL CONTROL

Power to the circulation pumps is controlled by an automatic differential control that has two

temperature sensors. One sensor is located on the outlet of the solar collector and the other

sensor is located on the storage tank behind the lower access panel. When the storage tank

sensor detects water temperatures cooler than the desired temperature set on the control, and if

the collector sensor is 8F warmer than the storage tank sensor, the automatic control turns on

the circulation pump to harvest the energy available from the sun. When the desired temperature

is met, or when the solar collector sensor drops to within 4 degrees of the storage tank sensor, the

control turns off the circulation pump. (This on/off differential can be set to 24º/4º rather than

the 8º/4º.)

The automatic control has a three-position switch - ON, AUTO or OFF. (Sometimes this switch

is located on the inside of the cover.) During normal operation, the control is switched to AUTO

where the control will turn the circulation pump on and off at the appropriate times. When

switched to ON, the control sends power to the circulation pump. When switched to OFF, the

control turns the circulation pump off.

THE AUTOMATIC CONTROL HAS A HIGH LIMIT STORAGE SETTING THAT CAN BE ADJUSTED

FROM 110°F TO 200ºFAND IS TYPICALLY PRESET TO 140°F.

ELECTRICAL AND WIRING REQUIREMENTS

A properly licensed contractor must make the 230-volt electrical connection to the water heater

or solar storage tank and the electronic time switch (Optional). If your solar contractor is not

allowed by law to make these connections consult a licensed electrician.

NEVER ACTIVATE THE CIRCUIT BREAKER CONTROLLING THE ELECTRICAL HEATING ELEMENT

UNTIL THE SOLAR STORAGE TANK IS COMPLETELY FILLED WITH WATER.This will prevent

“dry firing” of the heating element. The electrical heating element will be destroyed almost

instantaneously if not completely submerged in water when activated. Make sure the water

heater circuit breaker is off until the solar storage tank is completely filled.

We recommend the use of a 115-volt differential control with a factory installed six-foot line

cord. The installation requires one 115-volt outlet to be installed near the solar storage tank.

Plug the control into the outlet. The circulation pump line cord is plugged into the receptacle on

the side of the controller. A 230-volt control and circulation pump may be substituted, but

troubleshooting the components in the future becomes more difficult. The specified differential

thermostat is the Goldline model GL-30-LCO.

THERMOMETERS

Locate two thermometers; one at the supply line and one on the return line of the solar loop so

that the temperature rise across the collector can be determined.

LABELS

Label installation is mandatory at several locations of the system. Please insure compliance by

affixing labels at the designated locations.

SYSTEM START-UP

The Start-up Procedures are detailed in the Solene Open Loop (SLAR-HMDC) Homeowner’s

Manual.

Este manual sirve para los siguientes modelos

Tabla de contenidos

Manuales populares de Panel solar de otras marcas

Navitron

Navitron HFC-2 Manual de usuario

AXITEC

AXITEC 60-CELL Manual de usuario

thermital

thermital TSOL 20 N BLU Manual de usuario

AZO Digital

AZO Digital MPPT-3000 Manual de usuario

Clenergy

Clenergy PV-ezRack SolarTripod Manual de usuario

Beretta

Beretta SCF-20N Manual de usuario

moovo

moovo KSM001 Manual del producto

solarwatt

solarwatt EasyIn 60M Series Manual de usuario

Solarland

Solarland Portable Series Manual

Ubiquiti

Ubiquiti sunMAX Manual de usuario

Lippert

Lippert Furrion FSFP37MW-BL Manual de usuario

Sonnenkraft

Sonnenkraft GK5-HP Manual de usuario

REC

REC TwinPeak 2S Mono 72 Series Manual de usuario

Sunforce

Sunforce 50039 Manual de usuario

Flexsolar

Flexsolar C100 Guía

Süd Solar

Süd Solar 03005 Manual de usuario

Kodak

Kodak SP21 Manual de usuario

Carmanah

Carmanah Go Power! Solar Flex GP-FLEX-30 Manual de usuario