SolarEdge B60US-IB Manual de usuario

Installation Guide

BFAMILY

North America

Three-Phase Modular UPS

B60US-IB

for 208V Grid

Version 3.3 March 2021

Cat. 2MUM-B60I

UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3

This page is intentionally left blank.

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UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3

Important Notice

No part of this document may be reproduced, stored in a retrieval system, or transmitted,

in any form or by any means, electronic, mechanical, photographic, magnetic, or

otherwise, without the prior written permission of SolarEdge Inc.

All company and brand products and service names are trademarks or registered

trademarks of their respective holders.

Patent marking notice: see http://www.solaredge.com/patent

The general terms and conditions of delivery of SolarEdge shall apply.

The content of these documents is continually reviewed and amended, where necessary.

However, discrepancies cannot be excluded.

The images contained in this document are for illustrative purposes only and may vary

depending on product models.

 
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UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3 
 
Table of Contents 
PREFACE ..................................................................................................................................................1 
1. STANDARDS AND CONVENTIONS ...................................................................................................................1 
2. SAFETY SYMBOLS INFORMATION ...................................................................................................................1 
3. TECHNICAL SUPPORT ..................................................................................................................................2 
UNPACKING INSTRUCTIONS ....................................................................................................................3 
SAFETY PRECAUTIONS .............................................................................................................................9 
1. DO’S.......................................................................................................................................................9 
2. DON’TS..................................................................................................................................................11 
SYSTEM STRUCTURE AND INSTALLATION ..............................................................................................12 
1. IMPORTANT INSTALLATION INFORMATION..................................................................................................... 17 
2. CHECKLISTS.............................................................................................................................................18 
2.1. Pre-Install Checklist .................................................................................................................... 18 
2.2. Installation Checklist................................................................................................................... 23 
3. UPS INSTALLATION PROCEDURE .................................................................................................................45 
3.1. Visual Inspection......................................................................................................................... 45 
3.2. Physical Site Preparation ............................................................................................................ 46 
3.3. Mechanical Test.......................................................................................................................... 52 
3.4. Electrical Site Preparation .......................................................................................................... 53 
3.5. Cabling........................................................................................................................................ 54 
3.5.1. The Ground Line.....................................................................................................................................55 
3.5.2. The Neutral Line.....................................................................................................................................55 
3.5.3. AC Input and Output connections..........................................................................................................55 
3.5.4. Connecting the UPS to the electrical panel............................................................................................60 
3.5.5. Assembling and connecting internal batteries.......................................................................................62 
3.5.6. Assembling and connecting external batteries......................................................................................66 
3.5.7. Attaching optional cable stress reliever.................................................................................................70 
3.5.8. Attaching optional seismic brackets ......................................................................................................72 
3.6. System Power Up and Initialization............................................................................................ 74 
3.6.1. Before UPS Startup ................................................................................................................................74 
3.6.2. Initial UPS Configuration........................................................................................................................75 
3.6.3. Module System Integration ...................................................................................................................80 
3.6.4. Assigning IP Address to UPS...................................................................................................................87 
4. TESTING ................................................................................................................................................. 91 
4.1. Test: Self-loading mode .............................................................................................................. 92 
4.2. Test: Under load ......................................................................................................................... 96 
4.3. Test: Battery and blackout mode ............................................................................................... 97 
4.4. Test: ATS ..................................................................................................................................... 98 
4.5. Test: ECO Mode ........................................................................................................................ 100 
4.6. Test: IP communication with Controller ................................................................................... 103 
AUXILIARY CONNECTIONS ...................................................................................................................105 
1. INPUT AND OUTPUT DRY CONTACTS..........................................................................................................111
2. EMERGENCY POWER OFF (EPO) MANUAL..................................................................................................112 
2.1. Restarting UPS after EPO.......................................................................................................... 113 

UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3

5.3. SURGE PROTECTOR MALFUNCTION ALARM.................................................................................................113

5.4. LVD BATTERY PROTECTOR.......................................................................................................................114

6. CIRCUIT BREAKER SELECTIVITY ............................................................................................................116

7. PARALLEL OPERATION.........................................................................................................................118

7.1. THEORY................................................................................................................................................118

7.1.1. Decentralized Static Switch method ......................................................................................... 119

7.1.2. Parallel communication............................................................................................................ 120

7.1.2.1. EPO and parallel operation ..................................................................................................................122

7.1.2.2. Common vs. Decentralized battery......................................................................................................122

7.2. INSTRUCTIONS FOR PARALLEL CONFIGURATION.............................................................................................123

7.2.1. Maintenance bypass for parallel systems ................................................................................ 131

8. PROCEDURE: MAINTENANCE BYPASS MODE.......................................................................................132

8.1. CIRCUIT BREAKER LAYOUT .......................................................................................................................133

8.2. TRANSFERRING THE UPS TO MAINTENANCE BYPASS MODE FROM NORMAL MODE............................................134

8.3. TRANSFERRING THE UPS BACK TO NORMAL MODE FROM MAINTENANCE BYPASS MODE ....................................137

9. USING UPS WITH GENERATOR.............................................................................................................138

9.1. THE AUTOMATIC TRANSFER SWITCH (ATS).................................................................................................138

10. SERVICE AND REPAIRS.....................................................................................................................139

11. DOCUMENT CHANGES.....................................................................................................................140

 
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UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3 
 
Table of Figures 
FIGURE 1: B60US-IB UPS (PERSPECTIVE VIEW)...............................................................................................................3 
FIGURE 2: INSPECT THE SHIPPING CRATE FOR SIGNS OF DAMAGE...........................................................................................4 
FIGURE 3: SHOCKWATCH AND TILTWATCH DEVICES..........................................................................................................5 
FIGURE 4: FRONT AND BACK OF SYSTEM CRATE.................................................................................................................. 6 
FIGURE 5: REMOVE THE CRATE ROOF AND SUPPORT BEAM (USE ELECTRIC SCREWDRIVER) ..........................................................6 
FIGURE 6: RAMP WALL ................................................................................................................................................7 
FIGURE 7: RAMP PINS ..................................................................................................................................................7 
FIGURE 8: SYSTEM PLACEMENT......................................................................................................................................7 
FIGURE 9: MAJOR COMPONENTS OF UPS SYSTEM........................................................................................................... 13 
FIGURE 10: FRONT SERVICE PANEL ...............................................................................................................................15 
FIGURE 11: MAIN TERMINALS VIEWED FROM THE UPS REAR.............................................................................................16 
FIGURE 12: DIMENSIONS OF SOLAREDGE B60US-IB UPS (1)...........................................................................................47 
FIGURE 13: DIMENSIONS OF SOLAREDGE B60US-IB UPS (2)...........................................................................................48 
FIGURE 14: RECOMMENDED MINIMUM CLEARANCE FOR AIR VENTILATION AROUND UPS FOR TEMPERATURE BELOW 86OF/30OC... 50 
FIGURE 15: RECOMMENDED SYSTEM CONNECTIONS.........................................................................................................57 
FIGURE 16: RECOMMENDED CONNECTIONS WITH INPUT ISOLATION TRANSFORMER............................................................... 58 
FIGURE 17: TERMINAL CONNECTIONS............................................................................................................................59 
FIGURE 18: INTERNAL BATTERY BANK LAYOUT .................................................................................................................63 
FIGURE 19: SINGLE BATTERY TRAY ................................................................................................................................63 
FIGURE 20: CONNECT THE EIGHTH BATTERY ON EACH TRAY ............................................................................................... 63 
FIGURE 21: LINK THE FOUR BATTERIES ON EACH SIDE OF THE TRAY......................................................................................64 
FIGURE 22: FOR SAFE DISCONNECTION OF THE BATTERIES .................................................................................................64 
FIGURE 23: CABLE PLUGS ON ONE END,ANDERSON-TYPE PLUGS ON THE OTHER....................................................................65 
FIGURE 24: ONE OF THE INTERNAL BATTERY BANKS .........................................................................................................65 
FIGURE 25: CONNECTING A SINGLE BATTERY SET ............................................................................................................67 
FIGURE 26: CONNECTING MULTIPLE BATTERY SETS,USING CBS..........................................................................................69 
FIGURE 27: REAR BOTTOM SCREEN OF THE UPS.............................................................................................................70 
FIGURE 28: ATTACHING THE OPTIONAL CABLE STRESS RELIEVER..........................................................................................71 
FIGURE 29: WIRE STRESS RELIEVER CONNECTION ............................................................................................................71 
FIGURE 30: SEISMIC BRACKET ASSEMBLY....................................................................................................................... 72 
FIGURE 31: BRACKET CONNECTION POINTS.....................................................................................................................73 
FIGURE 32: INITIAL CONFIGURATION WIZARD:START SCREEN ............................................................................................75 
FIGURE 33: INITIAL CONFIGURATION WIZARD:PASSWORD ENTRY.......................................................................................76 
FIGURE 34: INITIAL CONFIGURATION WIZARD:BATTERY CAPACITY IN AH............................................................................. 77 
FIGURE 35: INITIAL CONFIGURATION WIZARD:SET TIME ZONE............................................................................................78 
FIGURE 36: FINISH CONFIGURATION WIZARD .................................................................................................................78 
FIGURE 37: SYSTEM PROFILE........................................................................................................................................79 
FIGURE 38: ADJUST DATE/TIME SCREEN......................................................................................................................... 79 
FIGURE 39: FLAT CABLES............................................................................................................................................. 80 
FIGURE 40: RECTIFIER LED .........................................................................................................................................80 
FIGURE 41: MODULES ON..........................................................................................................................................81 
FIGURE 42: INVERTER LED..........................................................................................................................................81 
FIGURE 43: CONFIRM DISCONNECTING THE LOAD ........................................................................................................... 81 
FIGURE 44: CONFIRM SWITCH ON ALL MODULES ............................................................................................................82 
FIGURE 45: THE ALARMS ICON INDICATES ALARM CONDITIONS ..........................................................................................83 
FIGURE 46: NEXT SCHEDULED TEST SCREEN ....................................................................................................................84 
FIGURE 47: BATTERY TEST IN PROGRESS SCREEN .............................................................................................................85 

 
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UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3 
 
FIGURE 48: CONFIRM TRANSFER LOAD TO BYPASS........................................................................................................... 85 
FIGURE 49: CONFIRM TRANSFER LOAD TO INVERTER DIALOG.............................................................................................86 
FIGURE 50: IP ADDRESS CONFIGURATION......................................................................................................................87 
FIGURE 51: IP ADDRESS CONFIGURATION ...................................................................................................................... 88 
FIGURE 52: SET LAST MAINTENANCE DATE SCREEN ......................................................................................................... 89 
FIGURE 53: CONFIRM SAVE USER SETTINGS ...................................................................................................................90 
FIGURE 54: ENABLE SELF-LOADING MODE...................................................................................................................... 92 
FIGURE 55: SELF-LOADING MODE SETUP ........................................................................................................................93 
FIGURE 56: SELF-LOADING MODE ................................................................................................................................93 
FIGURE 57: REACTIVE LOAD TESTING............................................................................................................................. 94 
FIGURE 58: DISABLING SELF-LOADING MODE ................................................................................................................. 95 
FIGURE 59: GENERATOR MODE.................................................................................................................................... 98 
FIGURE 60: CHANGING THE AUXILIARY CONTACT TO NORMALLY CLOSED...............................................................................99 
FIGURE 61: ECO MODE SCREEN -ENABLED CHECKBOX...................................................................................................100 
FIGURE 62: TURNING ON ECO MODE.........................................................................................................................101 
FIGURE 63: STATUS SCREEN,UPS ON AND ECO MODE ON...........................................................................................101 
FIGURE 64: WEB VIEW.............................................................................................................................................104 
FIGURE 65: LOCATION OF CONNECTOR GROUPS 1AND 2ON THE FRONT OF THE UPS .........................................................105 
FIGURE 66: CLOSE-UP OF CONNECTOR GROUP 1...........................................................................................................106 
FIGURE 67: CONNECTOR GROUP 2.............................................................................................................................107 
FIGURE 68: EPO WIRING DIAGRAM ............................................................................................................................112 
FIGURE 69: LVD WIRING DIAGRAM.............................................................................................................................114 
FIGURE 70: BATTERY BREAKER WARNING .....................................................................................................................115 
FIGURE 71: ACTIVE ALARMS ......................................................................................................................................115 
FIGURE 72: AUPS'S BYPASS CIRCUIT ..........................................................................................................................116 
FIGURE 73: THE STATIC SWITCH IN CONTEXT (STAND-ALONE SYSTEM) ..............................................................................119 
FIGURE 74: PARALLEL COMM.CONNECTIONS (SEE TABLE 10)..........................................................................................120 
FIGURE 75: LOCATION OF THE PARALLEL COMM.CONNECTIONS ON INSIDE REAR OF THE SYSTEM............................................121 
FIGURE 76: COMMON DC PARALLEL COMMUNICATION CABLE ........................................................................................124 
FIGURE 77: DECENTRALIZED DC PARALLEL COMMUNICATION CABLE .................................................................................124 
FIGURE 78: SYSTEM MENU SCREEN............................................................................................................................125 
FIGURE 79: THE CROWN ICON INDICATES THE MASTER POWER MODULE ...........................................................................125 
FIGURE 80: PFC INPUT.............................................................................................................................................126 
FIGURE 81: AC OUTPUT VOLTAGE DISPLAY FOR A SINGLE MODULE....................................................................................127 
FIGURE 82: CONNECTION DIAGRAM FOR 2PARALLEL UNITS ............................................................................................129 
FIGURE 83: CONNECTION DIAGRAM FOR 4UNITS IN PARALLEL.........................................................................................130 
FIGURE 84: ELECTRICAL SETUP ...................................................................................................................................133 
FIGURE 85: UPS ON -NORMAL MODE .......................................................................................................................134 
FIGURE 86: TRANSFER LOAD TO BYPASS CONFIRM DIALOG ...............................................................................................135 
FIGURE 87: UPS ON -BYPASS MODE .........................................................................................................................135
FIGURE 88: TIMING VARIABLES WHEN USING A GENERATOR AND AN ATS ..........................................................................138 
FIGURE 89: EXAMPLE OF AN ATS CONTROL PANEL.........................................................................................................139 
 
 

UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3

Table of Tables

TABLE 1: KEY TO FIGURE 9 ..........................................................................................................................................14

TABLE 2: KEY TO FIGURE 10 ........................................................................................................................................15

TABLE 3: KEY TO FIGURE 11 .......................................................................................................................................16

TABLE 4: KEY TO FIGURE 12 AND FIGURE 13 ..................................................................................................................49

TABLE 5: RECOMMENDED MINIMUM CLEARANCE FOR AIR VENTILATION AROUND UPS .........................................................51

TABLE 6: RECOMMENDED CIRCUIT BREAKERS FOR THE CURRENT RATING FOR 20-60KVA 208V UPS.......................................... 61

TABLE 7: BATTERY CURRENT RATINGS FOR SEMICONDUCTOR FUSES AND CIRCUIT BREAKERS......................................................68

TABLE 8: KEY TO FIGURE 66 .....................................................................................................................................106

TABLE 9: DESCRIPTION OF CONNECTOR GROUP 2(KEY TO FIGURE 67) .............................................................................107

TABLE 10: CABLE SETS FOR PARALLEL COMMUNICATION BETWEEN UPSS...........................................................................123

TABLE 11: RATING OF CB12 (FOR MAINTENANCE BYPASS OPTION) ..................................................................................131

TABLE 12: NORMAL MODE OPERATING POSITION OF THE CIRCUIT BREAKERS........................................................................134

TABLE 13: POSITION OF THE CBS IN MAINTENANCE BYPASS MODE ....................................................................................136

TABLE 14: MAINTENANCE BYPASS OPERATING POSITION OF THE CIRCUIT BREAKERS ..............................................................137

TABLE 15: POSITION OF THE CBS IN NORMAL MODE.......................................................................................................137

TABLE 16: DOCUMENT UPDATES................................................................................................................................140

UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3

1. Preface

1.1. Standards and Conventions

This user manual contains diagrams which include images of the display screen of the UPS.

Unless otherwise indicated, the readings shown in the screen images are only illustrative and

are not intended to match the readings on a specific system in any particular environment.

Operation and control of the UPS is accomplished through a touch-sensitive LCD display

screen. In this manual, when explaining how to navigate the control software via the touch-

sensitive screen, the terms "tap", "press", "choose", and "select" may be used interchangeably

to indicate selection of a screen option.

Most of the electrical abbreviations in this document are according to IEEE 280 Standard

Letter Symbols for Quantities Used in Electrical Science and Electrical Engineering.

1.2. Safety Symbols Information

The following safety symbols are used in this document. Familiarize yourself with the

symbols and their meaning before installing or operating the system.

NOTE!

Denotes additional information about the current subject.

CAUTION!

Denotes a caution. It calls attention to a procedure that, if not correctly

performed or adhered to, could result in injury or loss of life. Do not proceed

beyond a caution note until the indicated conditions are fully understood and

met.

WARNING!

Denotes a warning. It calls attention to a procedure that, if not correctly

performed or adhered to, could result in injury or loss of life. Do not proceed

beyond a caution note until the indicated conditions are fully understood and

met.

UPS for 208 Vac Grid, B60US-IB Installation Guide, doc. rel. 3.3

WARNING - RISK OF LETHAL ELECTRIC SHOCK!

Denotes an electrical hazard. It calls attention to a procedure that, if not

correctly performed or adhered to, could result in injury or loss of life. Do not

proceed beyond a warning note until the indicated conditions are fully

understood and met.

1.3. Technical Support

You can contact technical support via any of the following methods:

SOLAREDGE Inc. - Critical Power Service Department

Available via email at Service.CP@SolarEdge.com

Available during regular working hours and for urgent issues by phone at

(510) 498 3333.

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