Solar Stik 24VDC Li ESM 2000 Instrucciones de instalación

|1April 2022 |Solar Stik® Inc.

OPERATOR AND MAINTENANCE

MANUAL

FOR THE

24VDC Li ESM 2000

Updated: 20220408

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.

Initial Release

P/N 21-0202317

Operator and Maintenance Manual for the 24VDC Li ESM 2000

April 2022 |Solar Stik® Inc.2 |

Safety Information Labels

Your safety and the safety of others is very important.

Always read and obey all safety messages.

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill you or

hurt you and others. All safety messages will follow the safety alert symbol and the word

“DANGER”, “WARNING”, or “CAUTION”. These words are dened as:

DANGER Indicates a hazardous situation which, if not avoided, will result in death or

serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

All safety messages will tell you what the potential hazard is, how to reduce the chance of injury, and

what can happen if the instructions are not followed.

WARNING

IMPORTANT PRODUCT SAFETY INFORMATION AND INSTRUCTIONS

This manual contains important safety instructions that must be followed during the installation and

operation of this product. Read all instructions and safety information contained in this manual.

Exercise caution when handling or operating equipment. Live power may be present.

• Do not short (+) and (-) terminals.

• Do not submit to excessive mechanical stress.

• Do not directly heat, do not solder or throw into re. Such unsuitable use can cause leakage or

spout vaporized electrolyte fumes and may cause re or explosion.

• Immediately disconnect the batteries if, during operation, they emit an unusual smell, feel hot,

change shape, or appear abnormal in any other way.

• Do not open ESM 2000 case unless specically trained and authorized to do so.

• Do not mix Li-ion batteries and lead-acid or most other types of Li-ion batteries because their

operational parameters and capacities are likely to differ. Mixing battery types can lead to

dangerous outcomes such as charging at too high voltage resulting in off gassing and possible

thermal runaway.

General

|3April 2022 |Solar Stik® Inc.

Operator and Maintenance Manual for the 24VDC Li ESM 2000

Fire Hazard

Fire Types

Class A ﬁre - Fires in ordinary combustibles such as wood, paper, cloth, trash, and plastics.

Class B ﬁre - Fires in ammable liquids such as gasoline, petroleum, oil, and paint.

Class C ﬁre - Fires involving energized electrical equipment such as motors, transformers, and

appliances. Remove the power source and the class C re becomes a class A or B re.

Recommended Fire Extinguisher

NSN 4210-00-288-7219 Fire Extinguisher, Carbon Dioxide, 10 lb

Carbon dioxide is a liqueed gas, which is highly effective ghting class B and C res. These

extinguishers are ideal for areas where contamination and/or cleanup are a concern, such as data

processing centers, labs, and telecommunication rooms.

WARNING

Only CO2(carbon dioxide) re extinguishers should

be used with Solar Stik equipment.

Using the Fire Extinguisher

When using the extinguisher on a re, remember PASS:

Pull the pin.

Aim the nozzle or hose at the base of the re from a safe distance.

Squeeze the operating lever to discharge the re extinguishing agent.

Sweep the nozzle or hose from side to side until the re is out. Move forward or around the re as

the re diminishes.

Watch the area for reignition until the cause has been xed.

Large ﬁres: use large quantities of water for the surrounding re and to prevent propagation. If water

is used on batteries in operation, caution should be taken to avoid the electrical hazard that may be

present.

SPECIAL FIRE FIGHTING PROCEDURES: Fire ghters should wear self-contained breathing

apparatus. Use approved / certied vapor respirator to avoid breathing toxic fumes. Wear protective

clothing and equipment to prevent potential body contact with electrolyte solution. It is permissible to

use any class of extinguishing medium, specied above, on these batteries or their packing material.

Cool exterior of batteries if exposed to re to prevent rupture.

PARTICULAR HAZARDS RESULTING FROM EXPOSURE TO THE SUBSTANCE/PREPARATION,

TO COMBUSTION AND GAS PRODUCTS: The cell can spout vaporized or decomposed electrolyte

fumes with re when being heated over +100°C (+212°F) or disposed in re. Solvents within the

electrolyte are ammable liquids and must be kept away from any kind of ignition source.

Risk of irritation occurs only if the cell is mechanically, thermally or electrically abused to the point of

compromising the integrity of the enclosure. If this occurs, irritation to the skin, eyes and respiratory

tract may occur.

Operator and Maintenance Manual for the 24VDC Li ESM 2000

April 2022 |Solar Stik® Inc.4 |

Electric Shock Hazard

DON’T LET THIS BE YOU!

WARNING

Standing water around the electrical equipment and/or intrusion of water into the System

components can increase the risk of electrical shock.

Limitations on Liability

Since the use of this manual and the conditions or methods of operation, use, and maintenance of

this product are beyond the control of Solar Stik, this company does not assume responsibility and

expressly disclaims liability for loss, damage, or expense—whether direct, indirect, consequential, or

incidental—arising out of or anyway connected with such operation, use, or maintenance.

Due to continuous improvements and product updates, the images shown in this manual may not

exactly match the unit purchased.

This equipment CAN BE USED FOR CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER

MEDICAL EQUIPMENT or devices; however, without limiting the generality of the foregoing, Solar

Stik makes no representations or warranties regarding the use of the System in connection with life

support systems or other medical equipment devices.

First Aid Measures

EYE CONTACT: Immediately ush eyes with copious amount of water for at least 15 minutes. Seek

immediate medical attention.

SKIN CONTACT: Remove contaminated clothing and ush affected areas with plenty of water for at

least 15 minutes. Wash skin with soap and water. If skin irritation persists, call for a medical attention.

INHALATION: Remove to fresh air and seek immediate medical attention. Obtain medical advice.

INGESTION: Clear mouth with water and afterwards drink plenty of water. Do not induce vomiting.

Seek immediate medical attention.

|5April 2022 |Solar Stik® Inc.

Operator and Maintenance Manual for the 24VDC Li ESM 2000

Contents

IMPORTANT PRODUCT SAFETY INFORMATION AND INSTRUCTIONS

Safety Information Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Fire Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Recommended Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Electric Shock Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

First Aid Measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Limitations on Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

GENERAL INFORMATION

Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Preparation for Storage or Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

List of Abbreviations/Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

EQUIPMENT DESCRIPTION AND DATA

Equipment Characteristics, Capabilities, and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Speciﬁcations, Environmental Control and Handling Requirements . . . . . . . . . . . . . . . . . . . . . . 9

Location and Description of Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

ESM 2000 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

ESM 2000 Front – Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

ESM 2000 Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ESM 2000 Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ESM 2000 Bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ESM 2000 Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ESM 2000 Top – Data and Information Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Li ESM 2000 Air Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Li ESM Ground Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Disposal – LiFePO4Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

THEORY OF OPERATION

Energy Storage Modules - An Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Keys to ESM Performance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Battery Management System (BMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

ESM State of Charge (SOC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

ESM State of Health (SOH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ESM 2000 End of Life (EOL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

How to read the SOH meter: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Internal Battery Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ESM Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Storage Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Operational Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Protected Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Battery Faults and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

OPERATOR INSTRUCTIONS

Connect Inter-Connect Cable to ESM Power Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Operator and Maintenance Manual for the 24VDC Li ESM 2000

April 2022 |Solar Stik® Inc.6 |

Connect Inter-Connect Cable(s) to Inter-Connect Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Connect ESM Bank to Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Activate ESM(s): Operational Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Battery Status Indicator Startup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Monitoring Battery Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Battery Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

In-service Battery Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Diagnostic Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

ESM 2000 TROUBLESHOOTING

Notications and Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

MAINTENANCE CHARGING INSTRUCTIONS

In-storage ESM status information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

In-storage Battery Status Refresh: Voltage, SOC and SOH. . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Maintenance Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Internal cell balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

In-storage Preventive Maintenance Checks and Services . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Warranty Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

ABOUT SOLAR STIK, INC.

Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

SUPPLEMENTAL INFORMATION

Replacement Battery SDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

|7April 2022 |Solar Stik® Inc.

Operator and Maintenance Manual for the 24VDC Li ESM 2000

List of Figures

Figure 1. ESM 2000 front................................................................................................................................................ 10

Figure 2. ESM 2000 front details .................................................................................................................................... 11

Figure 3. ESM 2000 right side ........................................................................................................................................ 12

Figure 4. ESM 2000 left side .......................................................................................................................................... 12

Figure 5. ESM 2000 bottom ........................................................................................................................................... 13

Figure 6. ESM 2000 top.................................................................................................................................................. 13

Figure 7. ESM 2000 data and information placards ....................................................................................................... 14

Figure 8. Battery Status Indicator SOC 5-segment report ............................................................................................. 18

Figure 9. SOH value reported by ESM 2000 and End of Life ......................................................................................... 19

Figure 10. ESM Power Connector.................................................................................................................................. 21

Figure 11. Connecting ESMs to Inter-Connect Strip 7: a battery bank.......................................................................... 21

Figure 12. Connecting ESMs to Solar Stik power management – examples................................................................. 22

Figure 13. Activate ESM 2000 ........................................................................................................................................ 23

Figure 14. Battery Ststus Indicator Startup Screens...................................................................................................... 23

Figure 15. Battery Status Indicator – Home Page, normal operation............................................................................. 24

Figure 16. Battery Status Indicator home page “dead battery” ..................................................................................... 25

Figure 17. Battery Status Indicator - home page unattended fault warning .................................................................. 25

Figure 18. Battery Status Indicator diagnostic screen ................................................................................................... 25

List of Tables

Table 1. Faults reported on diagnostic screen: and solutions........................................................................................ 26

Table 2. In-storage Preventive Maintenance Checks and Services ............................................................................... 29

Section Page(s) Description Date

Revision History

Operator and Maintenance Manual for the 24VDC Li ESM 2000

April 2022 |Solar Stik® Inc.8 |

Preparation for Storage or Shipment

Instructions including in-storage monitoring, charging are found Maintenance Instructions page 27.

Transportation

All transportation of Li-ion cells and batteries in the public domain is controlled by federal law

regulating shipment of hazardous materials. The general regulations are stated in 49 CFR 172.101

and 173.185. For land and air transport of the 24VDC Li ESM 2000 (see Li ESM Transport page 15)

Warranty

1-year materials and workmanship. See detailed Warranty Terms page 30.

List of Abbreviations/Acronyms

BMS - Battery Management System

CAN bus - Controller area network. CAN is a multi-master serial bus standard for connecting

electronic control units (ECUs) also known as nodes.

DRMO - Defense Reutilization and Marketing Ofce

EOL - End of Life

ESM - Energy Storage Module/Battery

HPS - Hybrid Power System

HWSA - Hazardous Waste Storage Area

IPxx - Ingress Protection Code

LiFePO4- Lithium Iron Phosphate

Pb - Lead (as in lead-acid battery)

SOC - State of Charge

SOH - State of Health

Electrical Units

A- amps

Ah - amp hours

AC - Alternating current

DC - Direct current

V- volts

W- watts

Wh - watt hours

GENERAL INFORMATION

Scope

This Operator and Maintenance Technical Manual (TM) contains instructions for operating and

maintaining the 24VDC Li Energy Storage Module (ESM) 2000. The 24VDC Li ESM 2000 is a LiFePO4

ESM from Solar Stik that uses Saft’s Xcelion 6T-Energy (X6TE) battery as the primary energy storage

building block.

|9April 2022 |Solar Stik® Inc.

Operator and Maintenance Manual for the 24VDC Li ESM 2000

EQUIPMENT DESCRIPTION AND DATA

Weights and Dimensions (L x W x H)

Weight 64.1 lb (29.1 kg)

Dimensions 15 x 15 x 12 in (38.1 x 38.1 x 30.48 cm)

Environmental

Operating Temperature -40 °F to 140 °F (-40 °C to 60 °C)

Charge Temperature -40 °F to 140 °F (-40 °C to 60 °C)

Storage Temperature -50.8 °F to 159.8 °F (-46 °C to 71 °C)

Ingress Protection Designed to IP67

Connections

Output(s) (1) Data Port (PT02SE12-10SW)

Input(s)/Output(s) (1) Power Port (AIB2-32-5SC)

Safety

Battery and User Multiple battery internal SW / HW protection

Breaker(s) 100 A, 150 VDC, 1 Pole, UL Recognized,

5000 A SCCR

Reverse Polarity Polarized Connectors

Case Pressure Relief

Valve 0.5 PSI

Inadvertent Activation Cotter Pin with Guard on ON/OFF Switch

Certiﬁcations

• UN 38.3

• Designed to MIL-STD-810H

• Compatible with MIL-STD-1275E

General

Battery (1) Saft X6T-E LiFePO4Battery

Nominal Voltage 26.4 VDC

Nominal Capacity 2.1 KWh (82 Ah)

Energy Density 72.2 Wh/kg

Max Charge Rate 100 A continuous

Max Discharge Rate 100 A continuous

Cycle Life

• >1000 cycles to 30% capacity for loss

at 38 ºC

• >500 cycles to 30% capacity loss at 50

ºC

Battery Voltage Range 20.0-30.4 VDC

SOC Indicator ePaper display with push button refresh

Case Pelican AL1212-0605FM Single Lid Case

Warranty 1-year materials and workmanship

Speciﬁcations, Environmental Control and Handling

Requirements

Equipment Characteristics, Capabilities, and Features

• Maximum capacity, simple form factor, minimum weight

• Communication of battery state of charge, temperature, and other key parameters via J1939 CAN Bus

• Networkable battery monitoring (J1939 CAN bus)

• Fast charging under varying conditions

• 5-stage State of Charge Indicator

• Built-in self-balancing

• Built-in test at start-up and during operation

• Cell heating allows full battery capability over operating temperature

• Self-shutdown in unsafe conditions

• Battery has internal protection for overcharge, over-discharge, overload and short-circuit

• Impact resistant case with molded-in stacking ribs

• Scalable and hot-swappable

• Plug & Play with polarized, twist-lock connection

Operator and Maintenance Manual for the 24VDC Li ESM 2000

April 2022 |Solar Stik® Inc.10 |

ESM 2000 Front

Figure 1. ESM 2000 front

Detailed information provided in Figure 2 on page 11

Location and Description of Major Components

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