Sodi SR5 Instrucciones de funcionamiento

CONFIGURE THE KART ACCORDING TO THE GUIDE INSTRUCTIONS

USE SPARE PARTS OF SODIKART ORIGIN

USER MAINTENANCE GUIDE

SR5

MAN027.002

JANUARY 2008

This document can not be reproduced or released without the sodikart authorization.

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SR5 MANUAL

SUMMARY SR5

SAFETY INSTRUCTIONS 3

PREPARING THE ASSEMBLY

1- GETTING SR5 OUT OF THE PACKING 4

2- TOOLS FOR ASSEMBLY 5

3-MAINTENANCEPRODUCTS 5

SEQUENCE OF ASSEMBLY 6

4- ASSEMBLY OF THE STEERING COLUMN AND OF THE STEERING WHEEL 7-8

5- ASSEMBLY OF THE FUEL TANK AND OF THE OVERFLOW BOTTLE 9

6- ASSEMBLY OF THE SEAT AND OF THE SEAT STIFFENERS 10-12

7-ASSEMBLYOFTHEKGBODYWORK 13-15

8-STARTINGYOURSR5 16

STANDARD ADJUSTMENTS

9-TABLEOFTHESTANDARDADJUSTMENTS 17

10- ADJUSTMENT OF THE FRONT END 18-23

11- ADJUSTMENT OF THE REAR END 24-26

12-ADJUSTMENTOFTHESEAT 27

MAINTENANCE

13-TYRES 28-29

14-BRAKEPADSREPLACEMENT 30

15- BLEEDING OF THE BRAKE SYSTEM 31

16-CLEANINGTHECHASSIS 32

17-MAINTENANCEPLAN 33

18-TROUBLESHOOTING 34

EDITION : JANUARY 2008

MAN027.002

his document can not be reproduced

released without the SODIKART authorization.

SR5 MANUAL

You have decided to acquire a SODI chassis. We would like to thank you for choosing the SODI

SR5.

Your kart has been developed for performance and safety.

It is the outcome of SODIKART’s experience and of the latest research at the highest level of

competition.

This manual contains instructions for the assembly and the maintenance of your kart, according

to the rules of the art.

Safety on a track is a personal and collective matter at the same time: taking care of your SR5

is the first guarantee of your safety and of the safety of other pilots.

This manual also contains advice about adjustments.

Their purpose is to help you exploiting all the potential of your SR5.

Enjoy driving your SR5,

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EDITION : JANUARY 2008

MAN027.002

SR5 MANUAL

SAFETY INSTRUCTIONS

The SR5 has been designed for leisure and high level competition.

Its design, which complies with the pending rules of the CIK, ensures an optimum safety in

normal working conditions.

Its high speed and performances imply a proper maintenance.

•For your safety and the one of other pilots, please thoroughly respect :

-The assembly instructions.

-The adjustment recommendations.

-The maintenance plan.

•Please pay especial attention to the instructions or comments to the following symbols

below :

NOTE:Gives useful information.

: indicates a high risk of severe injury if the instructions are not

followed.

¾Should you not find an answer to your questions in this manual or face any problem, please

get advice from the SODIKART distribution network.

¾The SODI SR5 is designed for safety and reliability in normal conditions of use. Before

using it, please read this manual and carefully follow the instructions. By not doing so,

you might be exposed to a risk of severe, even fatal injury, and your kart might suffer

damages.

¾The SODI chassis can only be used on an approved track and by a driver who is in

possession of a valid membership card of the go-kart’s federation of his own country.

¾Prior to going on the track, please check all points related to safety.

¾In order to avoid fire, put the kart at least one meter away from the buildings. Never

leave inflammable objects close to the kart.

¾If fuel has been poured, wipe and wait for vapors to dissipate, before starting the

kart.

¾Kids and domestic animals have to be kept away from the kart and the track.

¾Never drive the kart without adequate pilot equipment.

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SR5 MANUAL

1- GETTING SR5 OUT OF THE PACKING

SPOILER

SR5 FRAME

FUEL TANK

SEAT

KG LEFT SIDE POD

NASSEAU PANEL

LEFT SIDE POD

SUPPORT

STEERING COLUMN

SSEMBLY

STEERING WHEEL

OVERFLOW

BOTTLE

EXHAUST PIPE

SUPPORT

KG RIGHT SIDE POD

RIMS

REAR BUMPER

RIGHT SIDE POD

SUPPORT

SLOTTED WRENCH

STUB AXLE

SPACER ADJUSTER

STUB AXLE SCREW

DJUSTER

NOTE: -Prior to assembling your kart, check the above described elements and

familiarize yourself with them.

-The part numbers of the various items can be found in the “spare parts

catalogue “.

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SR5 MANUAL

2-TOOLING FOR ASSEMBLY AND ADJUSTMENT

DESIGNATION DIAMETER PART NUMBER

-T handle wrench allen key 4mm OU 911.002

-T handle wrench allen key 5 mm OU 911.003

-T handle wrench allen key 6 mm OU 911.004

-T handle wrench allen key 8 mm OU 911.005

-T handle socket spanner 8 mm OU 912.004

-T handle socket spanner 10 mm OU 912.001

-T handle socket spanner 11 mm OU 912.002

-T handle socket spanner 13 mm OU 912.003

-Key for slotted round nut M20 supplied OU 914.003

- Stub axle spacer adjuster Hub supplied OU 931.007

- Stub axle screw adjuster Stub axle supplied OU 931.006

3- MAINTENANCE PRODUCTS

-Cleaner : (paint - plastics) : LU 832.007

-WD40 LU 833.003

-Greaseforchain LU 822.002

NOTE:

FOR OTHER TOOLS, ACCESSORIES AND EQUIPMENTS PLEASE REFER TO THE ITAKA

CATALOGUE.

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SR5 MANUAL

SEQUENCE OF ASSEMBLY AND INSTRUCTIONS

STEERING COLUMN AND STEERING WHEEL (chapter 4).

FUEL TANK AND OVERFLOW BOTTLE (chapter 5).

SEAT AND STIFFENNERS (chapter 6).

KG UNICO BODYWORK (chapter 7).

SODI BODYWORK (chapter 8).

NOTE: Recommended tightening torques:

Ø6 = 10 to 12 m.N

Ø8 = 12 to 24 m.N

Ø10 = 24 to 48 m.N

Do not overtighten screws and bolts

Screws without bolts are to be blocked with 1 drop of special glue (LU 861.001)

Lubricate rotating parts, ball joints, gas cable ….

SR5 MANUAL

4- ASSEMBLY OF THE STEERING COLUMN AND STEERING WHEEL.

THE SET CONSISTS IN:

PIC 1

¾One plastic steering column support (1).

¾One steering wheel support (2).

¾Two nassau panel supports (3).

¾One steering column (4).

¾One steering column support (5).

¾Two steering tie rods + ball joints (6).

¾Raise the set as in picture 1.

PIC 2

4.1 ASSEMBLY OF THE STEERING COLUMN

SUPPORT (PIC 2)

¾Place the steering column support on the two pins

canons (1) and (2).

¾Put the CHC M6x30 (3) screws + nylstop M6 bolts

as indicated in picture 2.

¾Tighten.

PIC 3 4.2 ASSEMBLY OF THE STEERING COLUMN (PIC 3)

¾Insert the threaded end of the steering column in

the ball joint (4).

¾Place the bolt (5).

¾Tighten.

4.3 ASSEMBLY OF THE TIE-RODS (PIC 4)

6 7

PIC 4

Inner hole

After cutting the tie-wrap maintaining the stub axles:

¾Place the ball joints (6) above the stub axle arm

(7).

¾Insert the BHC M8x30 screw in the outer hole of

the stub axle arm.

¾Place the washer on top of the ball joint and insert

the screw.

¾Place the M8 bolt and tighten.

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SR5 MANUAL

4.4 TIGHTENING THE PLASTIC STEERING COLUMN SUPPORT.

¾Tighten the CHC M8x65 screw (8).

4.5 ASSEMBLY OF THE STEERING WHEEL.

¾Tighten the steering wheel (1) with the 3 FHC M6x30 screws, on the steering wheel support

(2).

¾Tighten the steering wheel support on the steering column.

Check: once the steering system is assembled, please check that the steering wheel is free to

make a quarter of a turn right and left.

9A bad assembly or a bad adjustment of the steering system can lead to accidents.

9Systematically check the tightening of the system and its adjustment.

STRAIGHT PART

FORWARD

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SR5 MANUAL

5- ASSEMBLY OF THE FUEL TANK AND OF THE OVERFLOW BOTTLE.

¾Insert the fuel tank between the steering column support (1) and the steering column (2)

(see pictures )

¾Tighten with the fly nut (3)

¾Insert the overflow bottle (4) between the nassau panel supports (5).

¾Connect the overflow bottle hose (6) to the return (7).

¾Connect the petrol tank hose (8) to the red plug (9).

NOTE:

-CHECK THE PRESENCE OF THE DIVER UNDER THE RED PLUG (9).

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