Smithco 45-500-A Guía de inicio rápido
Sand Star Zee
Model 45-500-A Turf Application
Model 45-501-A Golf Application
SN: ZTR001
December 2014
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 productsupport@smithco.com
Parts & Service
Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction ................................................................................................................ 1-6
Introduction ................................................................................................................... 1
Safe Practices ........................................................................................................... 2-4
Specifications ............................................................................................................... 5
OperatingInstructions.................................................................................................... 6
Service ...................................................................................................................... 7-14
Maintenance .............................................................................................................. 7-9
DailyChecklISt ........................................................................................................... 10
ServiceChart.............................................................................................................. 11
MaintenanceService Chart ......................................................................................... 12
Adjustments ........................................................................................................... 13-14
Diagrams ................................................................................................................ 15-19
45-500Turf ZTRWiringDiagram................................................................................. 15
45-501Golf ZTRWiring Diagram........................................................................... 16-17
HydraulicDiagram ................................................................................................. 18-19
Parts........................................................................................................................ 20-47
45-500TurfZTRMain Frame ................................................................................. 20-21
45-501Golf ZTRMainFrame................................................................................. 22-23
45-500Turf ZTRFront Fork ........................................................................................ 24
45-501Golf ZTRFront Fork ....................................................................................... 25
SeatPanel ............................................................................................................. 26-27
Brake and Control Linkage .................................................................................... 28-29
ControlPanel andGasTank ................................................................................... 30-31
RollBar andOilTank .............................................................................................. 32-33
45-501 Golf Center Lift Linkage ............................................................................. 34-35
45-500Turf CenterLiftLinkage .............................................................................. 36-37
45-500TurfZTRManual RearLift........................................................................... 38-39
45-501Golf ZTRElec/Hyd RearLiftw/ Speed Boss 40-41
45-501TurfRear Hitch ........................................................................................... 42-43
45-500Golf ZTRRear Hitchw/ SpeedBoss 44-45
EngineDrawing ..................................................................................................... 46-47
Accessories............................................................................................................ 48-63
45-503 84” Rake.................................................................................................... 48-49
45-504 Center Grader Blade.................................................................................. 50-51
45-505SpringTIne Scarifier .................................................................................. 52-53
45-506Sand Cultivator .......................................................................................... 54-55
45-507 Tine Scarifier ............................................................................................. 56-57
45-509 Digger Blade Scarifier ............................................................................... 58-59
45-510 Light Kit ..................................................................................................... 60-61
45-502 Plow .......................................................................................................... 62-63
13-731Single-Bank Valve...................................................................................... 64-65
Decals ........................................................................................................................ 66
QuickReference ......................................................................................................... 67
Warranty .........................................................................................................................
1
Introduction
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INTRODUCTION
Thank you for purchasing a SmithcoSmithco
SmithcoSmithco
Smithco
product.
Read this manual and all other manuals pertaining to the Sand Star Zee carefully as they contain safety, operat-
ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam-
age.
Keepmanuals in asafeplace after operatorand maintenance personnelhaveread them. Rightand left sidesare
fromtheoperator’s seat, facing forward.
All SmithcoSmithco
SmithcoSmithco
Smithco machineshave aSerial Number and Model Number.Both numbers are needed whenordering
parts. Refer toenginemanual for placement ofengineserial number.
For product and accessory information, help finding a dealer, or to register your procuct please contact us at
www.Smithco.com.
Informationneededwhenorderingreplacementparts:
1. ModelNumberofmachine
2. SerialNumberofmachine
3. NameandPart Number ofpart
4. Quantityof parts
For easy access record your Serial and Model numbers here.
CALIFORNIA
Proposition 65 Warning
Engineexhaustandsomeofitsconstituents
are known to the State of California to
cause cancer, birth defects, and other
reproductive harm.
WARNING
Failure to follow cautious operating practices
can result in serious injury to the operator or
other persons. The owner must understand
these instructions, and must allow only trained
persons who understand these instructions to
operate this vehicle.
WARNING
2
Introduction
PARTSMANUALSAVAILABLE ONLINEATsmithco.com
SAFETY
SAFETY
Read and understand this manual and all safety signs before operating and maintaining. Review
the safety instructions and precautions annually.
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS
USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL
SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS
-ATTENTION!
-BECOME ALERT!
-YOUR SAFETY IS INVOLVED!
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety
messages. The appropriate signal word for each has been selected using the following
guidelines:
DANGER: Red. Indicates an imminently hazardous situation that, if not avoided, will result
in death or serious injury. This signal word is to be limited to the most extreme situations
typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Orange. Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury, and includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe practices.
CAUTION: Yellow. Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe practices.
3
Introduction
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SAFETY WARNINGDECALS
REMEMBER: If Safety Signs have been damaged, removed, become illegible or parts
replaced without decals, new decals must be applied. New decals are available from your
authorized distributor or factory.
Warning!Readmanual,
batterypositiveand
negative
Warning!Pinch Points Warning! Hot
Noise emision to the
operatorsearin accor-
dancewithEuropean
Directives
4
Introduction
PARTSMANUALSAVAILABLE ONLINEATsmithco.com
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine (engine,
accessoriesand attachments).
2. Neverallow anyone tooperateor service themachine or itsattachmentswithout proper trainingand
instructions.Never allow minorstooperate any equipment.
3. Learnthe proper useof the machine,the location andpurpose of allthe controls andgauges before you
operatethe equipment. Workingwith unfamiliar equipmentcan lead toaccidents.
4. Wear all Personal Protective Equipment (PPE) on your head, eyes, ears, hands and feet. Operate the
machine only in daylight or in good artificial light.
5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.
Bewareofoverhead obstructions and undergroundobstacles.Stay alert forhiddenhazards.
6. Neveroperate equipment thatis not inperfect working orderor without decals,guards, shields, orother
protectivedevicesin place.
7. Never disconnect or bypass any switch.
8. Carbonmonoxide in the exhaustfumescan be fatalwheninhaled, never operateamachine without proper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keepengine clean.Allow theengine to coolbefore storingand always removethe ignition key.
11. After engine hasstarted machinemust not move.If movement is evident, theneutral mechanism isnot
adjustedcorrectly.Shut engine off andreadjust sothe machinedoes not move when in neutral position.
13. Neveruse your hands to searchfor oilleaks. Hydraulic fluidunder pressurecan penetrate theskin and
cause serious injury.
14. Thismachine demands yourattention.To preventloss of controlor tipping ofthe vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C.Do not driveon slopes greaterthan 10°.
D. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
E. Stay alert for holes in the terrain and other hidden hazards.
15. Before leaving operator’s position foranyreason:
A.Disengageall drives.
B. Lower all attachments to the ground.
C. Set park brake.
D.Shut engine offandremovethe ignition key.
16. Keephands, feet andclothing away frommoving parts.Wait for allmovement to stopbefore you clean,
adjustor service themachine.
17. Keepthe area ofoperation clear ofall bystanders.
18. Nevercarry passengers.
19. Stopenginebefore making repairs/adjustmentsorchecking/addingoil to thecrankcase.
20. Use parts and materials supplied by SmithcoSmithco
SmithcoSmithco
Smithco only. Do not modify any function or part.
These machines are intended for professional maintenance on golf courses, sports turf, and any other
area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is
expressed or implied.
5
Introduction
PARTSMANUALSAVAILABLE ONLINEATsmithco.com
SANDSTARSPECIFICATIONS
WEIGHTSANDDIMENSIONS 45-500 45-501
Length 75"(1,91 m) 75" (1,91m)
Width 59"(1,50 m) 59"(1,50 m)
Height 67"(1,71 m) 70" (1,78m)
Wheel Base 48"(1,22m) 48"(1,22m)
GroundClearance 5.5" - 7" (13 -18 cm) - under cultivator depending on attachment
Weight 880 lbs. (399 kg)
SOUNDLEVEL
AtEarLevel 82 dB
ENGINE
Make BriggsandStratton CommercialTurf
Model# 44T677
Type/Spec# 0001G1
Horsepower 22HP(16.4 kW)
Fuel Unleaded87Octane Gasoline Minimum
LubricationSystem Full Pressure
Alternator 16 amp
WHEELS&TIRE
5 psi (.34 bar) Two:22X11 - 10.0RearKnobbyTire Two:25X10 - 12RearKnobbyTire
20 psi (1,38 bar) One: 15 x 6.00 - 6 Front Castor One: 16 x 7.50 - 8 Front Castor
SPEED
ForwardSpeed 0 to 10 m.p.h. (0-16 kph)
ReverseSpeed 0 to 4 m.p.h. (0-6 kph)
BATTERY AutomotiveTypeSP35
BCIGroup Size 35
ColdCrankingAmps 300
GroundTerminal Polarity Negative(-)
MaximumLength 7.5" (19 cm)
Maximum Width 5" (12,7 cm)
MaximumHeight 7.5" (19 cm)
FLUIDCAPACITY
CrankcaseOil SeeEngineManual
Fuel 20 quarts (18,93liters)
Hydraulic Fluid 7 quarts (6,6 liters)
Gradeof Hydraulic Fluid ParkerDura Clean Hydraulic Oilor Equivalent ofAW32minimumhydraulic oil
ISO21299 ROPsCertified
OSHA1928.51 SeatRestraintCertified
6
Introduction
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OPERATION
STEERINGCONTROLLEVERS
Acquaintyourself with thesteering before operating themachine. This machineis equipped withtwo steering
controllevers (A) thatmake the machinesspeed and directioncontinuously variable. Thesteering controls can
bemoved forward orbackwardabout a neutralposition. The neutralpositionis locked whenthe steering control
leversare moved outwardand the machinewillstand still.
Move in a straight line - By moving both controls an equal amount forward or backward, the machine will move
ina straight lineforwardor backward respectively.
To turn right while going forward - Move right control lever towards the neutral position. This will cause the
rotation of the right wheel to reduce which will result in the machine turning to the right.
To turn left while going forward - Move left control lever towards the neutral position. This will cause the rota-
tion of the left wheel to reduce which will result in the machine turning to the left.
Zero Turn - Zero turncanbe achieved bymovingone control leverbackward,behind neutral position,andcare-
fully moving the other control lever forward from its neutral position. The rotation direction is determined by
the control lever that is moved backward behind the neutral position. If left control lever is backward,
machinewill turn left.If right controllever is movedbackward, machine willturn right.
WARNING! The machine can move rapidly if one steering control is moved much further than the
other.
Reverse Neutral Forward RightZeroTurn
WARNING! Do not drive up and down hills with slopes greater than 10°. Do not drive across slopes.
STARTINGENGINE
Beforeoperating this machine,become familiar withall controls andfunctions of
theseunits.Also completeall maintenancerequirementsand read allsafety warn-
ings. By knowing the machine thoroughly, how it operates and by doing the pre-
scribedmaintenance steps, youcanexpect relatively trouble-freeoperationfor years
to come.
1. Set park brake. Start safety switch is on the park brake.
2. The ignition switch is a three position on gas and four position on diesel. Insert
key (A) and turn clockwise until engine starts (C). Release key and it will return
to run position (B). Use choke and hand throttle as necessary.
3. Allowengine to idle and warm up a few minutes before selectinga directionof
travel.
4. To shut off engine on all gas machines turn key to the stop position.
7
Service
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MAINTENANCE
WARNING! Before servicing or making adjustments to machine, stop engine and remove key
from ignition.
Use all procedures and parts prescribed by the manufacturer's. Read the engine manual.
LUBRICATION
Machineshould be greased beforestarting.Use
generalpurpose No. 2 lithiumbase grease. Lubri-
cateevery250 hours.
A. Rear attachment lift yoke.
B. Right attachment lift mount.
C. Left attachment lift mount.
D. Center attachment lift yoke.
E. Centerliftlever.
F. Front fork.
G. BrakeRelay (both ends)
TIREPRESSURE
Cautionmust beused when inflatinga lowtire to recommendedpressure. Over inflating can causetires to
explode.Rear tires shouldbe 5 psi(0.34bar). The frontcastor wheel shouldbe 20psi (1.38bar). Improper infla-
tion will reduce tire life considerably.
ENGINE
Change and add oil according to chart below. Do not overfill. Engine oil capacity is 2 quarts. We recommend
high-quality detergent oils classified for service SF, SG, SH, SJ or higher. Do not use special additives. Outdoor
temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the
outdoortemperaturerangeexpected.
SAEViscosityGrades
Use of multi-viscosity oils (10W-30, etc.) above 80° F (27° C) will result in high oil consumption and possible
enginedamage. Checkoil levelmore frequentlyif using these types of oils.
SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inad-
equatelubrication.
8
Service
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MAINTENANCE
HYDRAULICOIL
1. Use Parker DuraClean HydraulicOil or equivalentof AW32 minimumhydraulic oil.
2. For properwarranty, changehydraulicoil and filter every250 hours ofuse.
3. The oil level in the tank reservoir should be 1-3" from the top of the dipstick when fluid is cold. Do not
overfill.
4. After changing oil and/or filter, run the machine for a few minutes. Check oil level and for leaks.
5. Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants.
Checkand service morefrequently whenoperating in extremelycold, hot ordusty conditions.
6. If natural color of fluid is black or smells burnt, it is possible that an overheating problem exists.
7. If fluid becomes milky, water contamination may be a problem.
8. Ifeither of theabove conditions happen,change oil andfilter immediately afterfluid is cooland find cause.
Take fluid level readings when system is cold.
9. Oil being added to the system must be the same as what is already in the tank. Mark tank fill area as to
which type you put in.
WHEELMOUNTINGPROCEDURE
1. Turn machine offand remove key.
2. Block one of the other wheels.
3. Loosennuts slightly onwheel to beremoved.
4. Jackup machine beingcareful not todamageunderside of machine.
5. Removenuts.Removewheel.
5. Place new wheel on hub lining up bolt holes.
6. Torquenutsto64-74ft/lb(87-100Nm) using across pattern. Re-torque after first8hours and every250
hoursthereafter.
7. Lowermachine to groundandremove blocks andjack.
Este manual sirve para los siguientes modelos
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