Smithco 1008 Manual de usuario

OPERATOR’S

MANUAL

Spray Star 1000

Model 1008

Requires 10-160 Boom

Starting Serial #100100 March 2002

SMITHCOPRODUCTSUPPORT

1-800-891-9435

HwySS and PoplarAvenue,CameronWI54822

E-mail:[email protected]

Introduction Operation Schematics SprayingProcedures Nozzle Charts Reference

CONTENTS

Introduction.................................................................. 1-9

Introduction ................................................................. 1

Symbols................................................................... 2-3

General Safe Practices............................................... 4

Safe Spraying Practices ............................................. 5

Specifications.............................................................. 6

Optional Spray Equipment .......................................... 6

Set Up ...................................................................... 7-8

Controls & Instruments............................................ 8-9

Operation ................................................................. 10-22

Operating Instructions.......................................... 10-12

Console Features ..................................................... 13

Console Programming.............................................. 14

Console Calibration.............................................. 14-15

Initial Programming of Console Computer........... 16-20

InitialConsoleSetup ................................................. 20

Spray Operation ................................................... 21-22

Schematics.................................................................... 23

Wiring Schematic ..................................................... 23

Hydraulic Schematic................................................. 23

Spraying Procedure ................................................ 24-30

SprayingIntroduction................................................. 24

Turf Management ...................................................... 24

Hose & Handgun Spraying ........................................ 25

Nozzles................................................................ 25-26

CalibrationIntroduction ............................................. 27

The Nozzle Chart Method of Calibration .............. 28-29

The “128” Method of Boom Sprayer Calibration ... 29-30

Nozzle Charts .......................................................... 31-36

Nozzle Performance Chart #1 .................................. 31

Nozzle Performance Chart #2 .................................. 32

Nozzle Performance Chart #3 .................................. 33

Nozzle Performance Chart #4 .................................. 34

Nozzle Performance Chart #5 .................................. 35

Nozzle Performance Chart #6 .................................. 36

Reference ................................................................ 37-38

Abbreviations and Conversions ................................ 37

Declaration of Conformity ......................................... 38

Limited Warranty.............................. Inside Back Cover

Introduction

Informationneeded whenorderingreplacement parts:

1. Model Number of machine.

2. Serial Number of machine.

3. Name and Part Number of part.

4. Quantity of parts.

INTRODUCTION

Thankyouforpurchasing a product.

Read this manual and all other manuals pertaining to the Spray Star 1000 carefully as they have safety, operat-

ing, assembly and maintenance instructions. Failure to do so could result in personal injury or equipment dam-

age.

Keepmanualsinasafeplaceafteroperator and maintenance personnel have read them. Right and left sides are

fromthe operator’s seat, facing forward.

All machineshavea Serial Number and Model Number.Bothnumbers are needed when ordering

parts. The serial number plate on the Spray Star 1000 is located on the right main frame, in front of the oil tank.

Referto engine manual for placement of engineserialnumber.

For easy access record your Serial and Model numbers here.

Introduction

SYMBOLS

ParkBrake ParkBrake

Release HydraulicOil

Level

Choke- OpenChoke- ClosedHandThrottle

HourMeter HourMeter Fuse

GlowPlugGlowPlug-OffGlow Plug - On

RPM Gasoline Diesel

Water

Temperature

Light

EngineOil

Engine - Stop Engine - Start Engine - Run

No Electrical

Power

ElectricalPower

ReadOperator’s

Manual

Introduction

SYMBOLS

NoSmoking Moving Parts Manual

Operation

Pinch Point Step HotSurface

HydraulicFluid

Penetration LiftArm Tractor

Engage Disengage PTO

GroundSpeed Fast Slow

HHigh LLow FForward

RReverse NNeutral Warning

Danger

Caution

Up/RaiseDown/LowerUp/DownArrow

Introduction

SAFE PRACTICES

1. It is your responsibility to read this manual and all publications associated with this machine.

2. Neverallowanyoneto operate or service the machine or its optional equipment without proper training and

instructions.Neverallowminorstooperateanyequipment.

3. Learnthe properuse ofthe machine,the locationand purposeof allthe controlsand gaugesbefore you

operatetheequipment.Working with unfamiliar equipment can lead to accidents.

4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,

hands and feet. Operate the machine only in daylight or in good artificial light.

5. Inspect the area where the equipment will be used. Pick up all debris you can find before operating.

Bewareof overhead obstructions and underground obstacles. Stay alertforhiddenhazards.

6. Neveroperateequipmentthat is not in perfect working order or withoutdecals, guards, shields,or other

protectivedevices in place.

7. Never disconnect or bypass any switch.

8. Carbonmonoxideinthe exhaust fumes can be fatal when inhaled, never operate a machine without proper

ventilation.

9. Fuel is highly flammable, handle with care.

10. Keep engine clean.Allow the engine to cool before storing and always remove the ignition key.

11. Disengagealldrivesandsetparkbrakebeforestartingtheengine.

12. Never use yourhands tosearchfor oil leaks. Hydraulic fluidunder pressurecanpenetrate the skin and

cause serious injury.

13. This machine demands your attention.Topreventlossofcontrol or tipping of the vehicle:

A. Use extra caution in backing up the vehicle. Ensure area is clear.

B. Do not stop or start suddenly on any slope.

C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.

D. Stay alert for holes in the terrain and other hidden hazards.

14. Beforeleavingoperator’sposition:

A. Disengagealldrives.

B. Set park brake.

C. Shut engine offand remove the ignition key.

D. If engine has to run to perform any maintenance keep hands, feet, clothing and all other parts of body

awayfrom moving parts.

15. Keep hands, feet andclothing awayfrom movingparts. Waitfor allmovement tostop beforeyouclean,

adjustorservicethe machine.

16. Keep the area of operationclear ofall bystanders.

17. Nevercarrypassengers.

18. Stop engine before making repairs/adjustmentsor checking/addingoil to thecrankcase.

19. Use parts and materials supplied by only. Do not modify any function or part.

20. Use caution when booms are down as they extend out beyond the center line of the machine.

21. The tank is a confined space, take precaution.

These machines are intended for professional maintenance on golf courses, sports turf, and any other

area maintained turf and related trails, paths and lots. No guaranty as to the suitability for any task is

expressed or implied.

Introduction

SAFESPRAYINGPRACTICES

Personsengagedin the handling, preparation or application of chemicals mustfollow acceptedpractices to

insurethesafetyof themselves and others,

1. WEAR protectiveclothingincluding:gloves,hat,respirator, eye protection and skin covering suitablefor

protectionfromchemicalsbeingused.

2. BATHE thoroughly afteranyexposure to chemicals, giving particular attention to eyes, nose, ears and

mouth.

3. CLEAN equipmentandmaterialsin accordance with employer,municipaland stateregulations. Use only

approvedareasanddrains.

4. DISPOSE ofchemicalsandrinse solutions by approved and legal means.

5. PROVIDE methodsandmaterialsfor operators to wash eyes and hands immediately duringthe spraying

process.

6. PROVIDE methodsandmaterialsfor control, safe dilution and neutralization of chemical spillsduring

preparation,spraying, transporting and cleanup.

7. Always check and follow the directions and safety warnings of the chemicals to be used.

8. Securethedischarge lines before starting thepump. An unsecured discharge linemay whip.

9. Periodically inspect the pump and the system components.

10. Check hoses for weak or worn condition before each use. Make certain that all connections are tight and

secure.

11. Do not operate unit with leaks, frayed, kinked hoses or tubing. Repair or replace immediately.

12. Use only pipe, hose andfittings ratedfor maximum pressureor pressureat which pressurerelief valveis

set at. When replacing pipe, hose or fittings, use new product.

13. Do not operate a gasoline engine in an enclosed area. Be sure the area is well ventilated.

14. Do not use these pumpsfor pumpingwater orother liquidsfor humanor animalconsumption.

15. Do not pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc.

Do not use in explosive atmospheres. The pump should be used only with liquids

compatible with the pump component materials.

16. Be sure all exposed moving partsare guarded and that allcoupling devices are securely attachedbefore

applyingpower.

17. Before servicing, disconnect all power, make sure all pressure in the system is relieved, drain all liquids

from the system and flush.

18. Protect pump from freezing conditions by drainingliquid and pumping rust inhibiting antifreeze solution

through the system, coating the pump interior.

Introduction

SPECIFICATIONS

WEIGHTSANDDIMENSIONS

Length 112" (285 cm)

Width 70" (178 cm)

Width With Boom Open 180" (457 cm)

Height 48" (122 cm)

Wheel Base 53" (135 cm)

Weight Empty 1200 lbs (544 kg)

WeightFull 2200 lbs (998 kg)

SOUNDLEVEL(DB)

Atear level 88 dB

At 3 ft (0.914 m) 84 dB

At 30 ft (9.14 m) 72 dB

ENGINE

Make Kohler

Model# CommandCH25S

Type/ Spec# PA68673

Horsepower 25 hp (18 kW)

Fuel Unleaded87 Octane GasolineMinimum

CoolingSystem Air Cooled

LubricationSystem FullPressure

Alternator 25 amp

WHEELS&TIRE Front: Two 20 x 10.00 x 10 NHS Multi-Rib; 20 psi (1.4 bar)

Rear: Two 24 x 12.00 x 12 NHS Multi-Trac; 20 psi (1.4 bar)

SPEED

Forward Speed 0-8 m.p.h. (0-12.8 kph)

Reverse Speed 0-3 m.p.h. (0-4.8 kph)

BATTERY Automotive type 24F - 12 volt

BCI Group Size 24

ColdCrankingAmps 575minimum

GroundTerminal Polarity Negative (-)

MaximumLength 10.25" (26 cm)

MaximumWidth 6.88" (17 cm)

MaximumHeight 10" (25 cm)

FLUID CAPACITY

CrankcaseOil SeeEngineManual

Fuel 5 gallon (19 liters)

Hydraulic Fluid 5 gallon (19 liters)

Grade of Hydraulic Fluid SAE 10W-40API Service SJ or higher Motor Oil

OPTIONAL EQUIPMENT

10-108 Speedometer Kit 10-260 203 Spray System (1002)

10-106 Fresh Water Tank 10-102 Manual Spray System (1004)

10-103 Electric Actuator Lift Kit 10-101 834 Spray System (1006)

10-297 Hydraulic Actuator Lift Kit 10-110 440 Spray System (1008)

10-105 FoamMarker 10-270 3-Way Manual System (1010)

10-160 15'StainlessSteelBoom- manual 33-216 BatteryAutomotiveType24F-12volt

10-301 15'Terrain Following Boom

10-107 HoseReel Mounting Kit

16-906 Hose Reel 12 volt electric rewind 200' (61 m) capacity (to be used with 10-107)

16-129 Hose Reel 200'(61 m) capacity (to be used with 10-107)

Introduction

SETUP

TheSprayStar1000 arrives from setup and ready for service.Dependingonfreightconditionsthe

tires, wheels, and steering wheel may have to be installed.

The spray system is normally shipped attached to the 1000 Prime Mover. If a spray system is to be fitted to a

Prime Mover by a dealer or owner, assemble and attach the components in accordance with the parts drawings

inthismanual.

1. Remove the top and sides from the shipping crate then remove the banding from the Spray Star.

Banding is under tension.

2. Remove the seat, steering wheel and anything else that is in the crate.

3. Lift front end using a hydraulic jack, taking care that the jack is not placed in

alocationthatwould damage any steering system components, install front

wheels and torque nuts to 64-74 ft/lb (87-100 Nm). Then raise rear axle

using a hydraulic jack and install rear wheels and tires, torque lug nuts

to 64-74 ft/lb (87-100 Nm). Re-torque after the first 10 hours and

every 200 hours thereafter.

4. Set park brake.

5. Check the tire pressure. The front and rear tires are 20 psi (1.4

bar).

6. Remove the tape holding (Ref B) woodruff key to the shaft. Put

steering wheel (RefA) on the shaft of the steering mechanism

(Ref C). Tighten nut to 30-40 ft/lbs (41-54 Nm). Do not over

tighten.

7. Install the seat with the stud going throughthe engine

coverand the flat washers, lockwashersandnuts. Use

front set of holes for shortest distance from foot pedals to

seat. Use back set of holes for longest distance from foot

pedaltoseat.

8. Battery NOT furnished. Install a battery automotive type

24F-12 volt; 575 cold cranking amps minimum; (10.25" (26

cm) long x 6.88" (17 cm) wide x 10" (25 cm) high maxi-

mum case) into the battery box, which is located on the left

side of the engine compartment. Place battery into battery

box with posts to the rear. This is a negative grounding

system.

Connecting battery cables to the wrong post

could result in personal injury and/or damage to the electrical system. Make sure battery and

cables do not interfere or rub on any moving part. Connect red positive (+) cable (A) to

battery first. When disconnecting remove black negative (-) cable (B) first.

9. Check hydraulic fluid level in tank located on the left side. Remove cap and add SAE 10W-40API

Service SJ or higher motor oil if necessary. Fluid level should be about 2-21/2" (5-6.4 cm) from the top of

thetankwhencold.DONOTOVERFILL.

10. Fill fuel tank, located on right side, with Unleaded 87 Octane gasoline (minimum).

Gasoline is flammable, caution must be used when storing or handling it. Do not fill fuel tank

while engine is running or an enclosed area, fumes are explosive and dangerous to inhale.

DO NOT SMOKE while filling the fuel tank. DO NOT OVERFILL.

Introduction

SETUP(CONTINUED)

11. Machine shouldbe greased beforestarting, referto Spray Star 1000 Parts/Service Manualforlocation.

12. Attach the Spray Boom and any other Optional Equipment to the Prime Mover, in accordance with

instructions in the Spray Star 1000 Parts/Service Manual. The nozzles must be the correct distance

above the turf as described in Turf Spraying Guide. The spray boom must operate properly and the outer

sections must break away safely if an object is struck by them, they must then return to normal operation

position.

13. Be sure to double check boom heights, nozzle spacing and displacement before spraying.

14. Machine is shipped with windshield washer fluid in to prevent freezing. Flush system completely with clear

water. Fill tank with water and retighten the four bolts used to hold the tank in place.

15. Readoperating instructions beforestarting.

Never allow pump to run dry! The valve on the suction side of the pump (between the pump

and tank) must be fully open whenever the pump is operated.

CONTROLS & INSTRUMENTS

A. Buzzer - The buzzer sounds if the pump is running dry.

B. Pump On/Off Switch - Turns pump on or off.

C. Speedometer - The Speedometer indicates ground speed of the vehicle in miles per hour and kilometers

perhour.(OPTIONAL)

D. Circuit Breaker - The circuit breaker is a resetable fuse. To reset push down on it.

E. HourMeter/Volt Meter -Thehourmeter indicates hours of machine operation. Itoperates onlywhen the

ignition switch is on. The volt meter indicates battery voltage. When starting, the battery voltage should

not drop below 9 volts. With key on, engine not running, the voltage should be 12 volts. With engine

runningat3600 rpm the voltage should read around 14 volts.

F. Oil Light - The oil light should come on when the ignition is on without the engine running and go out when

the engine is running. The oil light will light when the oil pressure is low. If oil light should come on, shut

engineoffimmediatelyandfindthecause.

G. Ignition Switch - The ignition switch has three positions: Off - Run - Start.

H. TiltSteering - Hold lever down andadjust steering wheel to desired position and release lever.

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