SMC Networks TELELIGHT TL90 Manual
TABLE OF CONTENTS
Section Subject Page
1 WARRANTY 3
2 WARNING & SAFETY INSTRUCTIONS 3
2.1 Warning 3
2.2 Safety instructions 3
2.3 Instruction & Safety Labels on Machine 4
3 GENERAL 6
3.1 Using the operation & maintenance manual 6
3.2 Telelight description 6
3.3 Marking 7
3.4 EC Declaration of Conformity 7
3.5 Technical information 9
4 OPERATION 10
4.1 Inspection & preliminary operation 10
4.2 Manoeuvring 11
4.3 Maximum wind speeds 11
4.4 Earth requirements 11
4.5 Miniature circuit breakers 11
4.6 Starting the engine 11
4.7 Unit positioning and mast deployment 12
4.8 Operating the lights 13
4.9 Outlet power sockets 13
4.10 Lowering of mast 13
4.11 Preparing for removal from site 13
5. TRANSPORT and STORAGE 14
5.1 Prior to transporting 14
5.2 Lifting the Telelight 14
5.3 Transporting by lorry 15
5.4 Storage 15
6 MAINTENANCE 15
6.1 Service 15
6.2 Safety information 17
6.3 Maintenance 17
6.4 Diesel generator maintenance 18
2
1. WARRANTY
Warranty pertaining to your Telelight is explained in the Company’s separate
booklet entitled Registration & Warranty Information (RW1).
This booklet should be read in conjunction with these operator’s guidance
notes.
2.WARNING & SAFETY INSTRUCTION
Failure to follow the warning instructions could result in severe injury or death to
the operator, a bystander or a person inspecting or repairing the machine.
2.1 WARNING
Operators should be trained in the safe use of the Telelight. If training has not
been carried out this should be reported to to your designated Company safety
officer. Do not operate the Telelight unless trained in its safe use.
Voltage used in this equipment can endanger life. Before attempting
replacement of components or maintenance operations, ensure that any power
supply and the generator are switched off.
The engine and generator set comprises components and fluids that, in
operation, are subject to high temperature. Caution is required to avoid burns
and scalding.
The Telelight is equipped with moving parts, pulleys & belts. Be careful in the
vicinity of the machine and avoid wearing loose clothing.
In case of fire do not use water. Use only an appropriate fire extinguisher.
Do not operate the Telelight in poorly ventilated areas, as exhaust gasses can
be extremely dangerous/fatal.
2.2 SAFETY INSTRUCTIONS
For safety operation observe the following instructions:
Exhaust gases
The exhaust gases contain harmful carbon monoxide. Operate the Telelight in
a spacious, well ventilated, area.
Electric shock prevention
Never touch the Telelight with wet hands.
IMPORTANT: Ensure the Telelight is EARTHED correctly.
3
Fire prevention
Avoid placing any flammable materials near the exhaust outlet during
operation.
When filling the fuel tank be sure to stop the engine and take care not to
spill fuel. Do not refuel near fire, flame or sparks. Do not smoke whilst
refuelling. Wipe off any spilt fuel immediately before re-use.
Other precautions
Never allow untrained persons to operate the Telelight.
Never move the Telelight during operation.
Operate the Telelight on a level base.
During use, keep the Telelight at distance from buildings and be sure that the
exhaust gases are not conveyed into buildings or closed environments.
Do not use the unit for lifting purposes for anything other than that for which it
is designed.
2.3 INSTRUCTION & SAFTEY LABELS ON MACHINE
The drawings are provided by way of example. The operating instruction,
warning & safety labels form an integral part of the Telelight. The unit you have
in your possession may differ in minor areas, the safety of the unit and the
information provided are nevertheless guaranteed.
DIAGRAMS/ LABEL EXPLANATIONS
Figure 1 Front Elevation
4
Figure 2 Side Elevation
Figure 3 Rear Elevation + Radiator
5
Figure 4 Upper Elevation
DIAGRAMS/ LABEL EXPLANATIONS
IMPORTANT
FULLY BUNDED UNIT
INSPECT REGULARLY, DRAIN AS REQUIRED
ENSURE ALL PLUGS ARE RE-FITTED.
KEEP DOORS CLOSED WHENEVER PRACTICAL.
BATTERY ACCESS
LA15459
LA03022
RADIATOR FILL
ALLOW TO COOL
DEPRESSURISE
CAREFULLY LA01945C
FLAMMABLE
Diesel
Fuel
LA15447
6
LA15462
WARNING
Do not operate lamps with glass
removed or broken.
Fully slacken BOTH clamps prior
to adjusting the lamp angle
LA15602
Transport Mode
Deployed Mode 2
Deployed Mode 1
Lamp Deployment
LA15587
LWA
dB
85
LA15649
LA15461
MAST
ROTATOR
LOCK RELEASE
LA15647
7
LA15584
FORKLIFT
POSITIONS
LA15653 LA15653
LA15604
ENGINE OIL DRAIN
LA15654 LA15654
LA15518
8
3. GENERAL
3.1 USING THE OPERATION & MAINTENANCE MANUAL
The scope of this document is to support the operator in safely deploying and
maintaining the Telelight.
This manual is organised in sections with the following information:
Section 1
Warranty Information.
Section 2
Section 2 contains the most important warning and safety instructions. More
specific safety information is contained in the specific sections for maintenance
and operation.
Section 3
Section 3 gives general information about the Telelight. This section also
includes help in handbook interpretation includes the technical data of the
Telelight and it’s main sub-assembly components. The information included in
this section may be duplicated or integrated in the diesel engine manuals, the
AC alternator manual and the control panel wiring diagrams.
Section 4
Section 4 refers to inspection and preliminary operation. It includes useful
information on deployment, outlet sockets, earthing, manoeuvring and
preparing for removal of Telelight from site.
Section 5
Section 5 provides information on transport, storage, lifting and handling the
Telelight.
Section 6
Section 6 provides information and procedures for routine, corrective
maintenance and advice on safety. The section also includes a timetable for
periodic maintenance. This section has to be read in conjunction with the
engine and alternator maintenance books that are supplied with the Telelight.
3.2 TELELIGHT DESCRIPTION
The Telelight consists of a diesel engine coupled to an AC alternator
mounted within a fully sound suppressed canopy. The rotating mast has 9
sections which extend by hydraulic cylinder and via wire ropes to a height of
9.0 metres. The mast is fitted with four Metal Halide Lamps.
9
An optional Power Tilt mechanism for remote adjustment of lamps is available.
Two external power sockets are provided. Four stabiliser legs are fitted for safe
operation when mast is deployed.
The entire unit is fully mounted onto a fast tow trailer with overrun and park
brake facility. Road lighting is fitted as standard.
The Serial Number of the Telelight should be quoted in any communication.
3.3 MARKING
The Telelight identification plate contains all the identification data required to
conform to the provisions for CE Marking. The plate is fitted on the front right
hand side of each Telelight, an example is shown in Fig. A.
MACHINE TYPE
SERIAL No.
YEAR OF MANUFACTURE
Sandhurst Mfg Co
LA10454
ENGINE POWER 7.7 kW @ 1500rpm
SANDHURST MANUFACTURING CO.
SGN
KG
1- KG
100 KG
Gosberton, Spalding,
Lincolnshire. PE11 4HG
Tel: 44 (0) 1775 840020
Fax: 44 (0) 1775 843063
Figure A SERIAL NO. PLATE
3.4 DECLARATION OF CONFORMITY
The Telelights supplied by Sandhurst Manufacturing Company Ltd are in
conformity with all the applicable EEC Directives and are furnished with an EC
Declaration of Conformity, an example is shown in Fig. B.
10
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