Smart Openers SMART ROLLER DUO Manual de usuario

smart
o
p
eners
WARNING: IT IS VITAL FOR THE SAFETY OF ALL
PERSONS INSTALLING AND USING THIS OPENER TO
FOLLOW THE INSTALLATION INSTRUCTIONS AND
SAFETY WARNINGS. FAILURE TO COMPLY MAY RESULT
IN SERIOUS PERSONAL INJURY AND/OR PROPERTY
DAMAGE AND FAILURE OF THE OPENER SYSTEM.
INSTALLATION
MANUAL
SMART ROLLER DU
ROLL UP DOOR OPENER
duo

Index
CONTENTS
IMPORTANT SAFETY WARNINGS
DESCRIPTION
OPERATING CONTROLS
BEFORE INSTALLATION
SIDE ROOM REQUIREMENTS
FIXING WEIGHT BARS
LEFT OR RIGHT HAND INSTALLATION
FIXING DOOR CURTAIN
MOUNTING DRIVE UNIT
LIMITS SET UP - RIGHT HAND
LIMITS SET UP - LEFT HAND
OBSTRUCTION FORCE MARGIN
CODING TRANSMITTER
MAINTENANCE
TECHNICAL SPECIFICATIONS
FINAL NOTES
INFORMATION FOR THE USER
WARRANTY
3
3
3
4
6
7
7
7
7
8
9
10
11
12
12
12
13
13
14
To the extent that they may be lawfully excluded, Smart Openers Pty Ltd hereby expressly excludes all
conditions and warranties, statutory or otherwise, which may be implied by law as conditions or warranties
of purchase of a Smart Openers Pty Ltd Garage Door Opener. Smart Openers Pty Ltd hereby further
disclaims and rejects to the maximum extent permitted by law any liability or responsibility whatsoever for
any direct, indirect, consequential, incidental or other injury, damage, cost, expense or loss whatsoever
incurred or suffered by any person, company, firm or organization as a result of any failure to install the
Garage Door Opener in accordance with these installation instructions.

-3-
Important Safety Warnings
The Smart Roller Duo garage door opener described in
this manual is designed for the automation of residential
roll up doors. Any other use is considered improper and
will void the warranty.
WARNING:
You are carrying out operations on machine systems
classified in the automatic gates and doors category and
as such failure to comply with the relevant safety rules
may result in serious personal injury and/or property
damage. Reference to the safety rules can be found on
pages 2-4 of the owners manual and should be read and
understood prior to installation.
Only qualified personnel should install and service the
equipment. It is the responsibility of the installer to adhere
to all relevant safety standards.
The Smart Roller Duo opener is designed and
manufactured to meet all current Australian standards
and it is essential that the installer also installs the
equipment in accordance with all local and Australian
regulations.
Unqualified personnel or those who do not know the
occupational health and safety standards applicable
to automatic gates and doors category must under
no circumstances carry out installations or implement
systems.
Persons who install or service the equipment without
observing all the applicable safety standards will be
held responsible for any damage, injury, cost, expense
or claim whatsoever suffered by any person as a result
whether directly or indirectly from failure to install the
system correctly and in accordance with the relevant
safety standards and installation manual.
For a more detailed list of the Safety Warnings and
Safety Issues associated with the installation and use of
a Smart Roller Duo roll up door opener refer to the safety
warnings in the OWNERS MANUAL.
Part
No Description Qty
1 Motor 1 Set
2 Transmitter 2 Pcs
3 U-Bolt 1 Pc
4 LED Array 1 Pc
5 Holder 8 Pcs
6 Bolt M6 x 25 2 Pcs
Contents
The Smart Roller Duo garage door opener requires a
240VAC 50Hz power input and has a 24V DC motor and
can provide ‘Hold to Run’ control and automatic modes
for operation. When the door is in operation, movement
can be interrupted by activation of the safety inputs
(manual pull cord, transmitter, wall button (if fitted) and
photo beams (if fitted).
Limits set open and close positions and braking during
the end of the travel cycle reducing speed and noise.
A 433.22MHz radio receiver is built into the circuit board
and the rolling code is memorised with the self-learning
technique. As an alternative to the built-in receiver the
unit will accept any of the range of stand alone radio
receivers. The unit has been designed to provide
maximum reliability, safety and flexibility of use.
IMPORTANT:
Before starting to install the unit read all of the
instructions carefully and make sure you are familiar
with the safety warnings included in this manual and
in the OWNERS MANUAL.
Description

-4-
Operating Controls
MIN
Lrn Run
Prog
MAX
+24V
GND
PE
PE DIP
GND
PB
6
7
8
1
2
3
4
10 9
5
11 12 6
13
15
16 17 18 19 20
7
8
1
2
3
4
WHT
BWN
GRN
RED
YLW

Operating Controls
1 +24V, PB, GND - used for connecting 2 or 3 wire
Photo Electric beam.
2 PE Dipswitch setting - set dipswitch down when
connecting Photo Electric Beams.
3 GND, PB - used for external push button input.
4 Motor and limit inputs.
5 RF Receiver Board - 433.22MHz AM FSK Receiver.
6 Down Force Adjustment - used to adjust closing
obstruction force margin.
7 Auto-Close (AC) Dipswitch Setting - set dipswitch
up to activate auto close function.
(1 min. set close time).
8 Right Hand/Left Hand Dipswitch - used during
installation. Dipswitch is factory preset for RH, for LH
installation set dipswitch up.
9 24 Volt AC Input.
-5-
10 24 Volt Battery Input
11 Learn Button - used to store transmitter into memory.
12 Learn LED - indicates learn/operate mode of
transmitter.
13 Fuse - main fuse (240V 3A)
14 LED Light.
15 Operate Button - Open/Stop/Close function.
16 Open Limit Cam
17 Close Limit Cam
18 Open/Close Limit Switches
19 Green Engage Cord - used to engage the door for
automatic operation.
20 Red Disengage Cord - used to disengage the door
for manual operation.

-6-
Before Installation
1). Read the instructions carefully.
2) Make sure the door structure is solid and suitable to
be motor driven.
3) Make sure that when the door is moving there are no
friction points.
4) The door must be properly balanced and must be
easily lowered and raised by hand.
5) A 240V, adequately protected 3-pin socket must be
near where the Smart Roller Duo opener is going to
be installed.
Remember there are specific standards that have to
be strictly followed regarding the safety of electrical
installations and automatic gates and doors.
As well as the legal requirements and standards that
must be adhered to, please take note of the following
points to ensure maximum safety and reliability of your
installation.
6) Prior to installing check the surrounding environment.
Carefully evaluate any hazards there could be from
physical damage (transiting vehicles, parts of trees
falling etc.), possible contact with foreign bodies
(insects, leaves, etc.), flooding hazards or any others
exceptional events.
7) Check that the main voltage is the same as that given
on the rating plate and in this manual.
8) Check there is suitable electrical protection against
short circuits/power spikes and proper earthing on the
main supply.
Remember the unit has mains voltage running through it
(electrocution hazard, fire hazard).
9) Take care with the control unit; parts may be subject
to damage if abused.
10) Make sure you have all the necessary materials and
that they are suitable for this kind of use.
11) Read all the instructions thoroughly and make sure
they are understood before attempting to install the
Smart Roller Duo.
12) Before starting the installation, carefully analyse all
the risks relating to automating the door. Verify that
the door to be automated is in a sound condition
and that the mechanisms are in good working order;
observe the safety margins and minimum distances.
13) Evaluate with particular care the safety devices to be
installed and where to install them; always install an
emergency stop device for interruption of power to the
opener if required.
14) Once the risks have been analysed, install the Smart
Roller Duo opener and relative safety devices,
emergency stop and/or photoelectric cells.
Important: For additional safety Smart Openers Pty Ltd
strongly recommends the fitting of Photo Electric safety
beams on all installations.
15) When installing the Smart Roller Duo opener, strictly
follow all the instructions given in the instruction
manual. If some points or procedures in this manual
are not very clear do not install the unit until all doubts
have been cleared up with our technical department.
Important: Make sure that the motor wires have been
connected to the wiring harness correctly.
They should be:
Red – Red
Green – Yellow
If this is not the case please swap the connection to the
above polarity before proceeding.
Red
Red
Green
Yellow

-7-
Side Room
The minimum sideroom required is just 30mm between
the edge of the door curtain and wall bracket with a total
of 80mm from the wall to the edge of the door curtain
(Fig 1). If the situation permits, it is recommended that
80mm is allowed between door curtain and bracket and
a total of 130mm between the door curtain and the wall
(see Fig 2).
Weight Bar
Position the weight bar so that it is centrally spaced
along the bottom rail of the door. Secure with fasteners
provided and test operation. If the door feels heavy
extra tension may need to be added to the door springs.
Refer to the door manufacturer’s instructions for proper
adjustment procedure.
Left or Right Hand Installation
The Smart Roller Duo is shipped from the factory ready
for installation on the RIGHT SIDE of the door (when
viewed from inside the garage).
If you are installing this opener on the RIGHT SIDE then
proceed to the next step.
If installing on the LEFT SIDE then the dip-switch No. 1
must be shifted up as per Fig 4.
Fixing The Door Curtain To Drum Wheel
The door curtain has to be secured to the drum wheel
with suitable fasteners.
(a) With the door in the fully closed position mark the
curtain on both ends of the door.
(b) Open the door slightly to access the marked positions.
Secure the curtain to drum wheel using self drilling
screws (two on each end). The screws should be at
least 90 degrees apart as per Fig 5.
Minimum sideroom
80
30
Fig. 4
Fig. 1
Recomended sideroom 80
130
Fig. 2
WEIGHT BAR
Fig. 3
Before Installation
DRUM WHEEL
Fig. 5
MIN
Lrn Run
Prog
MAX

-8-
Installation
Fitting Drive Unit to Door
Note: The following instructions are for RIGHT HAND
SIDE installation (from the inside looking out).
1 Check that the U-Bolt on the opposite end of the door
shaft is securely tightened.
2 Roll the entire door curtain onto the drum and tie
securely with rope (or similar).
3 Using a suitable prop support the right side of the
door. Make sure that the prop is padded to avoid
marking the curtain.
WARNING: DO NOT ALLOW CHILDREN/PERSONS
AROUND THE DOOR WHEN PROPPED. SERIOUS
PERSONAL INJURY AND/OR PROPERTY DAMAGE
CAN RESULT FROM FAILURE TO FOLLOW THIS
WARNING.
4 Carefully loosen and remove the right hand U-Bolt.
5 Make sure that the door is safely supported by the
prop. Remove the right hand door bracket from the
wall.
6 Hold the drive unit assembly and try to rotate the drive
gear by pushing the fork. If it does not turn, switch
the opener into manual mode by pulling the red cord
downwards.
7 Slide the drive unit over the door shaft and make sure
that the fork engages one of the spokes of the door
drum wheel.
8 Refit the door bracket to the wall. In some cases it
may need to be repositioned to accommodate the
opener.
9 Refit the axle U-Bolt and tighten securely.
10 Straighten the drive unit and secure the motor drive
unit U-Bolt.
11 Remove prop and test manual operation of the door. It
should travel smoothly and not catch on the drive unit.
(1) Check if U bolt is tightened
(4 ) Remove right U bolt
(5) Remove
Right
Bracket
(2) Rope
(3) Support
Fig. 6
Fig. 7
Fig. 8
(6) Pull red cord to
release. Pull green
cord to engage.
(10) Tighten Locking
Bolts
(8) Refit Bracket
(9) refit U-Bolt
(11) Untie Rope
(11) Remove Prop

-9-
Limits Set Up
REMINDER: If you have not already done so, inspect
the wiring harness to confirm that the motor wires are
connected correctly: red–red and green–yellow.
Also check that the L/H-R/H dipswitch has been set
correctly.
Setting Limits - RIGHT HAND INSTALLATION
1 With the Drive Unit in manual mode move the door up
by hand to the desired open position.
2 Remove the Switch Cover (see Fig 9). Rotate the UP
LIMIT CAM by hand in a clockwise direction until the
cam clicks the open limit switch.
3
Move the door down by hand to the desired closed
position.
4 Rotate the DOWN LIMIT CAM by hand in an
anticlockwise direction (see Fig 10) until the cam
clicks the close limit switch.
5
Connect power lead from the Drive Unit into a general
purpose power outlet installed by a licensed qualified
electrical contractor. Turn the power on.
6 Re-engage the drive unit by pulling the red cord.
(see Fig 14).
Open Limit Adjustment
1 Press the Operate Button on the Control Box. The
door should start moving.
2 If the door stops at the desired open limit position then
the limit adjustment is complete.
3 If the door has not reached, or has gone past the
desired position, adjust the UP LIMIT CAM clockwise
to open the door more or to open the door less adjust
the cam anticlockwise.
Close Limit Adjustment
1 Press the Operate Button on the Control Box. The
door should start closing.
2
If the door stops at the desired closed position then
the close limit adjustment is complete.
3
If the door has not reached the desired position,
adjust the DOWN LIMIT CAM anticlockwise to close
the door more or to close the door less adjust the cam
clockwise.
Fig. 10
Fig. 11
Fig. 9
Remove Cover
Adjust cam anti-clockwise
to open the door more
UP LIMIT CAM
UP LIMIT SWITCH
Cam rotation during
o
p
en c
y
cle
Adjust cam clockwise
to close the door more
DOWN LIMIT SWITCH
DOWN LIMIT CAM
Cam rotation during
close cycle

-10-
Limits Set Up
Setting Limits - LEFT HAND INSTALLATION
Note: The RH/LH dip switch must be set to LH side.
REMINDER: If you have not already done so, inspect
the wiring harness to confirm that the motor wires are
connected correctly: red–red and green–yellow.
1 With the Drive Unit in manual mode move the door up
by hand to the desired open position.
2 Remove the Switch Cover (see Fig 9). Rotate the UP
LIMIT CAM by hand in an anticlockwise direction until
the cam clicks the open limit switch.
3
Move the door down by hand to the desired closed
position.
4 Rotate the DOWN LIMIT CAM by hand in a clockwise
direction (see Fig 13) until the cam clicks the close
limit switch.
5
Connect power lead from the Drive Unit into a general
purpose power outlet installed by a licensed qualified
electrical contractor. Turn the power on.
6 Re-engage the drive unit by pulling the red cord.
(see Fig 14).
Open Limit Adjustment
1 Press the Operate Button on the Control Box. The
door should start moving.
2 If the door stops at the desired open position then the
limit adjustment is complete.
3 If the door has not reached the desired position,
adjust the UP LIMIT CAM anticlockwise to open the
door more or to open the door less adjust the cam
clockwise.
Close Limit Adjustment
1 Press the Operate Button on the Control Box. The
door should start closing.
2
If the door stops at the desired closed position then
the close limit adjustment is complete.
3
If the door has not reached the desired position,
adjust the DOWN LIMIT CAM clockwise to close the
door more or to close the door less adjust the cam
anticlockwise.
Fig. 13
Fig. 14
Fig. 12
Pull red cord to
release. Pull green cord
to engage.
Adjust cam clockwise
to open the door more
Cam rotation during
open cycle
UP LIMIT SWITCH
UP LIMIT CAM
Adjust cam anti-clockwise
to close the door more
DOWN LIMIT CAM
DOWN LIMIT SWITCH
Cam rotation during
close c
y
cle
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