Smart Lift SL 400 Skylifter Manual de usuario

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

Instruction Manual

Model/type: SL 400 Skylifter

N.A. Christensensvej 39, DK-7900 Nykøbing Mors

Tel.: +45 97 72 29 11 Fax: +45 97 72 39 11

E-mail: smart@smartlift.dk; www.smartlift.dk

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

Contents

1.0 - Introduction.....................................................................................................................................................3

2.0 - EC Declaration of Conformity ..........................................................................................................................4

3.0 - Unpacking Skylifter..........................................................................................................................................5

3.1 - Transport/Handling .........................................................................................................................................6

3.2 - Commissioning ................................................................................................................................................6

3.3 -Storage ............................................................................................................................................................6

4.0 - Technical data..................................................................................................................................................7

4.1 - Load capacity...................................................................................................................................................7

4.2 - Weight .............................................................................................................................................................7

4.3 - Physical dimensions when Skylifter is on transportation bracket without mounting bracket/adapter .........7

4.3.1 Physical dimensions on machine without transportation bracket and mounting bracket/adapter..............7

4.4 - Operating time ................................................................................................................................................7

4.5 - Power supply ...................................................................................................................................................8

4.5.1 - Battery lifetime.............................................................................................................................................8

4.5.2 - External operating battery charger ..............................................................................................................8

4.5.3 - Charging time ...............................................................................................................................................8

4.5.4 - Remote control unit range ...........................................................................................................................8

5.0 - General safety regulations and the operator's responsibilities ......................................................................9

5.1 - Important terms and definitions .....................................................................................................................9

6.0 - General description and main components..................................................................................................10

7.0 - Operating SL 400 Skylifter .............................................................................................................................11

7.1 - Starting Skylifter ............................................................................................................................................11

7.2 - Manoeuvring Skylifter/remote control unit..................................................................................................12

7.3 - Precision manoeuvring..................................................................................................................................12

7.4 - Reversing the functions.................................................................................................................................12

7.5 - Positioning/adjusting the vacuum yoke ........................................................................................................13

7.6 - Attaching the load .........................................................................................................................................13

8.0 - Switches and alarms......................................................................................................................................15

9.0 - Breakdown and faults on the machine .........................................................................................................15

10.0 - Vacuum diagram .........................................................................................................................................16

11.0 - Electrical diagram ........................................................................................................................................18

Bilag 1 - Fitting of mounting bracket/adapter.......................................................................................................22

Bilag 2 - Skylifter accessories.........................................................................................................................23

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

1.0 - Introduction

Congratulations on becoming the proud owner of the new SL 400 Skylifter. We're convinced that you will be

completely satisfied with your purchase. When we developed Skylifter, we did our utmost to "keep it simple".

We believe we have succeeded in designing a very simple and reliable machine.

Skylifter is an implement which has to be attached to a carrier machine, e.g. telescopic handler, mobile crane,

forklift truck, or similar. The carrier provides mobility. And of course, the right choice of carrier depends on the

work you do. There are essentially no limits as to how high or far the Skylifter can reach as these movements

depend on your choice of carrier.

When Skylifter is mounted on the carrier and the load is securely attached to the suction pads on Skylifter, the

carrier performs the long and large movements which bring the load close to the desired position. Skylifter

holds and manoeuvres the load gently and safely into its final position. The only requirement is that the load

can be attached to suction pads with vacuum.

If you are uncertain whether Skylifter is suitable for your specific task or if you want to know if Skylifter can be

mounted on a specific type of carrier, please contact your local sales representative to ask about the options

available to you and how we can help find a solution.

If your Skylifter is defective or if you use the machine incorrectly, hazardous situations can occur,

which entail a risk of serious personal injury or irreparable damage to equipment. To avoid accidents,

it is important that the operator is well acquainted with operating and maintaining the Skylifter and

appropriate safety measures. The operator must know how to react to warning signals and comply

with the applicable safety regulations.

Don't work harder – work smarter

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

2.0 - EC Declaration of Conformity

The manufacturer responsible for the technical dossier:

Smartlift A/S

N.A. Christensensvej 39

7900 Nykøbing Mors, Denmark

declares herewith that

the following machine: Vacuum Lifting Yoke

Model/type: SL 400 Skylifter

Serial no.:__________________Production month__________________ YEAR 2016

is manufactured in compliance with the following EC Directives:

-Machinery Directive 2006/42EC

-Low Voltage Directive 2006/95/EC

-EMC Directive 2014/30/EU

The following standards are applied:

DS/EN ISO 12100-1:2009 (Safety of machinery – general principles)

DS/EN ISO 12100-2:2009 (Safety of machinery – general principles)

DS/ISO/TR14121-2:2012 (Risk assessment guidance and methods)

DS/EN 13857:2008 (Safety of machinery – Hazard zones and safety distances)

DS/EN 13155/A1+A2:2009 (Cranes – Safety – Non-fixed load lifting attachments)

DS/EN 60204-32:2008 (Electrical equipment of machines – Part 32: Requirements for hoisting machines)

Date: Signature:

_____________ _____________________________________

Managing Director Nicolai T. Jørgensen

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

3.0 - Unpacking Skylifter

On arrival, check Skylifter for damage caused in transit.

Carefully remove the packaging from the machine. Take care when using a knife or scissors. The soft suction

pads and hoses etc. can easily be damaged.

Unscrew and remove both bolts which secure the machine to the pallet.

When unpacking, please check that the machine is intact and that all parts have been delivered. If you find

visible damage or defects on your Skylifter, notify your local sales representative immediately, so that he can

take steps to remedy the situation.

1 x SL 400 Skylifter comprises the following components/parts:

•1 x SL 400 Skylifter

•2 x traverses

•4 sets suction pads with hoses

•2 x supporting legs

•1 x aluminium box containing:

1 x radio transmitter

1 x battery charger for radio transmitter

2 x rechargeable batteries

1 x Lithium-ion operating battery

1 x charger for operating battery

1 x instructions for use

1 x parts lists

You will also need 1 x mounting bracket (adapter). As the mounting bracket is specially designed for use with a

specific type of telescopic loader, crane, etc., it is not part of the standard Skylifter but should be ordered

separately.

If the mounting bracket is ordered with the machine, it will be fitted on delivery.

Example:

mounting

bracket for

Manitou.

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

3.1 - Transport/Handling

SL 400 Skylifter is engineered with lifting brackets. The machine must only be lifted using the lifting brackets.

When the machine is not is use, it should rest on the supporting legs (supplied). The machine must be stored

and transported on the supporting legs.

Use the lifting brackets to secure the machine during transport. Protect the machine from rain and snow.

Never lift the machine using a forklift truck or similar machine.

3.2 - Commissioning

You must read and understand the instructions for use before using the machine for the first time. If you have

questions, contact your local sales representative.

Mount the mounting bracket (adapter) onto Skylifter. The mounting bracket must be suitable for use on the

specific type of carrier used.

Always use original mounting brackets. If the mounting brackets used are not original, the guarantee on the

machine is null and void.

Original mounting brackets are CE-marked by SmartLift.

For bolt positions and torque, see Appendix 1.

Keep the instruction manual with the machine!

3.3 - Storage

Switch off the machine and disconnect the battery.

Store the machine in dry, preferably heated conditions.

The battery which powers the machine and remote control unit should be charged so that the battery is fully

charged when the machine is put into storage.

NB! Recharge the batteries at 4-week intervals – even when the machine is in storage.

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

4.0 - Technical data

4.1 - Load capacity

Skylifter can lift and hold a maximum load of: 400 kg

The machine has a dual-circuit vacuum system. Each vacuum circuit can lift and hold the maximum load.

4.2 - Weight

Without mounting bracket and supporting legs 375 kg

Weight of supporting legs (2 x detachable legs) 15 kg

Weight of mounting bracket/adapter: The weight depends on the type of carrier, with which Skylifter will

be used, see Appendix 1.

4.3 - Physical dimensions when Skylifter is on transportation bracket without

mounting bracket/adapter

Functions folded Functions extended to max.

Length: 0.80 m 1.48 m

Width (without traverse): 1.20 m 0.88 m

Height: 1.20 m 1.20 m

4.3.1 Physical dimensions on machine without transportation bracket and mounting

bracket/adapter

Functions folded Functions extended to max.

Length: 0.80 m 1.48 m

Width (without traverse) 0.88 m 0.88 m

Height: 0.80 m 1.00 m

4.4 - Operating time

Maximum operating time is relative and depends on how the machine is used, battery level and ambient

temperature.

At 23oC with a new, fully charged battery, the machine's operating capacity is:

4 hours continuous operation with a 400 kg load or

8 hours of 50% operation with a 400 kg load.

If Skylifter is to be used for a longer period of time, we recommend you purchase an extra battery, which can

be replaced in seconds.

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

4.5 - Power supply

Skylifter has 1 x lithium-ion battery, 24 V, 20.25 Ah.

Battery capacity at different temperatures:

-10oC 60 %

0oC 80 %

23oC 100 %

55oC 95 %

A new, fully charged battery provides 29 V power. The battery cuts out when it is discharged to 21 V.

4.5.1 - Battery lifetime

Batteries deteriorate over time and after many recharging cycles. After 1000 recharging cycles, this battery

retains 80 % of its original capacity.

4.5.2 - External operating battery charger

Connect to mains power supply: 220V-50Hz

4.5.3 - Charging time

4 hours using standard charger.

The battery is suitable for top-up charging, which means that you can recharge for short periods (e.g. in

breaks, etc.) You can also charge the battery while it is in use on the Skylifter. Recharging while in use is not

recommended as the cable may obstruct mounting work and get crushed during operation.

4.5.4 - Remote control unit range

The remote control unit has a range of up to 200 m as the crow flies. However, range may be impaired by a

compact building mass, large steel constructions, etc. We recommend that you check that the range is

satisfactory before beginning work (and especially in a compact building or when there are large steel

constructions).

The charger can be switched to 110V, 60Hz.

Flip switch to select.

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

5.0 - General safety regulations and the operator's

responsibilities

The operator is responsible for ensuring compliance with the following safety

measures:

SL 400 Skylifter may only be operated by an operator who has been specially trained in the use of the machine

and its safety functions.

Never exceed maximum load capacity 400 kg (SWL 400 kg).

SL 400 Skylifter may only be used with an original mounting bracket/adapter, which is specially designed and

approved for use with the carrier in question.

To prevent material falling from the machine, the operator must ensure before using the machine that there

are no loose objects, snow and ice on the machine.

WARNINGS:

It is dangerous to operate the machine if any of the safety measures are defective.

NEVER lift or manoeuvre items unless they are securely attached and the green control

light is flashing. STOP if the lamp flashes red and the audible alarm is triggered.

NEVER lift wet or slippery items using the suction pads.

Before using the machine, ALWAYS check that the suction pad brackets are securely

fastened.

The machine must NOT be used in an ATEX zone (explosive atmosphere).

PROHIBITED! DANGER!

NEVER leave the machine with its load suspended on the suction pads.

Standing under the load during lifting and under the machine is strictly prohibited.

The work zone must be suitably cordoned off to prevent unauthorised access.

Only personnel who are directly involved in manoeuvring and attaching the load may stand

close to the machine. Operator and fitters must wear a safety helmet.

Must NOT be used to lift people. NEVER play on the machine.

5.1 - Important terms and definitions:

RED TEXT = important safety instructions which MUST be complied with.

Load - an item which can be manoeuvred using suction pads, e.g. Windows, wall elements, etc.

Carrier - the machine to which Skylifter is attached to achieve mobility

Driver - the person operating the carrier

Operator - the person operating the Skylifter

Vacuum yoke - collective term to describe the main carrying arm, traverses and suction pads

Engelsk SL 400 Skylifter - N2.14 Revision 1.1

6.0 - General description and main components

Pos Description

1 Mounting bracket/adapter

2 Chassis

3 Main cabinet

4 Radio receiver

5 Turn unit

6 Lifting unit

7 Tilt unit

8 Rotation unit (main boom)

9 Elbow joint

10 Carrying arm

11 Front unit

12 Parallel side shift

13 Traverse

14 Suction pad

15 Pad holder

Other components are shown on the parts list.

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