Skyjack 3219 SJIII Compact Series Manual de usuario

210274AB-A December 2016

DC ELECTRIC SCISSORS

MODELS SJIIII 3219 SJIII 3226 SJIII 4632

OPERATING MANUAL (ANSI/CSA)

This manual is based on Serial Number(s):

SJIII 3219 80 100 000 – 80 149 999

SJIII 3226 80 150 000 – 80 179 999

SJIII 4632 80 180 000 – 80 199 999

Please refer to the website (www.skyjack.com) for older Serial Numbers.

Parts (North America)

Toll Free: 1-800-965-4626

Toll Free Fax: 1-888-782-4825

E-mail: [email protected]

Skyjack Australia Pty Ltd.

4 Coates Place

Wetherill Park

New South Wales 2164

Australia

Tel: +61 (0) 28786 3200

Fax: +61(0) 28786 3222

Skyjack Brasil

Indaiatuba, SP, Brasil 13347-653

Tel: +55 19 3936 0132

Alameda Júpiter, 710

Loteamento American Park Empresarial

Skyjack Service Center

3451 Swenson Ave. St. Charles,

Phone: 630-262-0005

Toll Free: 1-800-275-9522

Fax: 630-262-0006

Email: [email protected]om

Illinois, 60174 USA

Parts & Service (Europe)

Unit 1 Maes Y Clawdd

Oswestry, Shropshire SY10 8NN UK

Phone: +44-1691-676-235

Fax: +44-1691-676-238

E-mail: info@skyjackeurope.co.uk

Maesbury Road Industrial Estate

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

IMPORTANT

IMPORTANT indicates a procedure essential for safe operation and which,

if not followed, may result in a malfunction or damage to the aerial platform.

The Safety Alert Symbol identifies important

safety messages on aerial platform, safety signs

in manuals or elsewhere. When you see this

symbol, be alert to the possibility of personal

injury or death. Follow the instructions in the

safety message.

This Safety Alert Symbol means attention!

Become alert! Your safety is involved.

SJIII DC Electric

Page 3

Table of Contents

Section 1 - About Your Aerial Platform ................................................................................................. 5

Read and Heed .....................................................................................................................................................5

Safety Rules...........................................................................................................................................................6

Section 2 - Familiarization ................................................................................................................... 13

2.1 Familiarization of SJIII Series...........................................................................................................13

2.2 Component Identification ................................................................................................................14

2.3 Visual & Daily Maintenance Inspections .........................................................................................18

2.4 Function Tests..................................................................................................................................25

2.5 Winching and Towing Procedures ..................................................................................................32

2.6 Emergency Lowering Procedure.....................................................................................................34

Section 3 - Operation ........................................................................................................................... 35

3.1 General ............................................................................................................................................35

3.2 Major Components..........................................................................................................................36

3.3 Major Assemblies ............................................................................................................................37

3.4 Serial Number Nameplate ...............................................................................................................37

3.5 Component Identification ................................................................................................................38

3.6 Component Identification (Optional Equipment/Attachments).......................................................41

3.7 Operator’s Responsibility ................................................................................................................44

3.8 Start Operation ................................................................................................................................45

3.9 Guardrail Folding Procedure...........................................................................................................50

3.10 Loading/Unloading ..........................................................................................................................52

3.11 Moving the Aerial Platform Through a Doorway .............................................................................54

3.12 Maintenance Support Procedure ....................................................................................................56

3.13 Battery Maintenance........................................................................................................................57

Section 4 - Tables.................................................................................................................................. 61

Table 4.1 Standard and Optional Features - ANSI/CSA .....................................................................................61

Table 4.2 Owner’s Annual Inspection Record.....................................................................................................62

Table 4.3 Specifications and Features ................................................................................................................63

Table 4.4 Floor Loading Pressure .......................................................................................................................64

Table 4.5 Maximum Platform Capacities (Evenly Distributed)............................................................................66

Table 4.6 Maintenance and Inspection Schedule...............................................................................................67

Table 4.7 Operator’s Checklist ............................................................................................................................68

Section 5- Labels................................................................................................................................... 69

Section 6 - Skyjack Features .............................................................................................................. 102

Page 4

SJIII DC Electric

SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications

and dimensions are subject to change without notice.

Aerial Platform and Mobile Elevating Work Platform Definition

A mobile device that has a positionable platform supported from ground level by a structure.

Purpose of Equipment

The SKYJACK SJIII DC Electric series aerial platforms are designed to transport and raise personnel, tools and

materials to overhead work areas.

Use of Equipment

The aerial platform is a highly maneuverable, mobile work station. Work platform elevation and elevated driving

must only be done on a firm, level surface.

Manual

The operating manual is considered a fundamental part of the aerial platform. It is a very important way to

communicate necessary safety information to users and operators. A complete and legible copy of this manual

must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.

Operator

The operator must read and completely understand both this operating manual and the safety panel label located

on the platform and all other warnings in this manual and on the aerial platform. Compare the labels on the aerial

platform with the labels found within this manual. If any labels are damaged or missing, replace them immediately.

Service Policy and Warranty

SKYJACK warrants each new SJIII Series work platform to be free of defective parts and workmanship for the first

24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or

labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

Optional Accessories

The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under

“Standard and Optional Features” in Table 4.1. Operating instructions for these options (if equipped) are located

in Section 3 of this manual.

For non-standard components or systems, contact the SKYJACK Service Department at

(: 800 275-9522

7: 630 262-0006

Include the model and serial number for each applicable aerial platform.

Scope of this Manual

a. This manual applies to the ANSI/SIA, CSA version of the SJIII Series aerial platform models listed on Table 4.1.

- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-2006 standard.

-Equipment identified with “CSA” meets the CSA B354.2-01 standard.

b. CSA (Canada)

Operators are required to conform to national, territorial/provincial and local health and safety regulations

applicable to the operation of this aerial platform.

c. ANSI/SIA (United States)

Operators are required by the current ANSI/SIA A92.6 standards to read and understand their responsibilities

in the manual of responsibilities before they use or operate this aerial platform.

Section 1 - About Your Aerial Platform

Read and Heed

SJIII DC Electric

Page 5

Section 1 - About Your Aerial Platform Read and Heed

WARNING

Failure to comply with your required responsibilities in the use and operation of the aerial platform

could result in death or serious injury!

Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to

follow simple and fundamental safety rules and precautions.

You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial

platform is mandatory. The following pages of this manual should be read and understood completely before

operating the aerial platform.

Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety

devices to protect your eyes, ears, hands, feet and body.

Any modifications from the original design are strictly forbidden without written permission from SKYJACK.

Safety Rules

Page 6

SJIII DC Electric

Safety Rules Section 1 - About Your Aerial Platform

Electrocution Hazard

This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from

energized power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag.

This aerial platform does not provide protection from contact with or proximity to an electrically charged conductor.

Per ANSI A92.6-2006 8.10(7)

“The operator shall perform only that work for which he or she is qualified, in compliance with all applicable safety

related work practices intended to prevent electric shock covered by the Code of Federal Regulations (CFR)

1910.333. The operator’s level of competence shall be established only by persons qualified to do so. Operators

shall maintain the appropriate minimum approach distance (MAD) from energized power lines and parts covered

by CFR 1910.333 (c).”

Unqualified persons must maintain a minimum approach distance of 10 feet from any energized power line up to

50 kV. Energized power lines over 50 kV require a greater minimum approach distance to be maintained. Refer to

CFR 1910.333.

As per CSA B354.2-01

“The operator shall maintain the minimum safe approach distance (MSAD) from energized conductors at all times

in accordance with the authority having jurisdiction.”

DO NOT USE THE AERIAL PLATFORM AS A GROUND FOR WELDING.

DO NOT OPERATE THE AERIAL PLATFORM DURING LIGHTNING OR STORMS.

DO NOT OPERATE THE AERIAL PLATFORM NEAR POWER LINES. MAINTAIN A MINIMUM SAFE

APPROACH DISTANCE (MSAD) FROM ENERGIZED POWER LINES.

Voltage Range Minimum Safe Approach Distance

(Phase to Phase) (Feet)

0 to 300V Avoid Contact

Over 300V to 50KV 10

Over 50KV to 200KV 15

Over 200KV to 350KV 20

Over 350KV to 500KV 25

Over 500KV to 750KV 35

Over 750KV to 1000KV 45

60023AD-ANSI

DANGER

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Avoid Power Lines

Minimum Safe Approach Distance

ANSI/SIA A92.6-2006 & CSA B354.2-01 Requirements

SJIII DC Electric

Page 7

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions

Know and understand the safety precautions before going on to next section.

WARNING

Failure to heed the following safety

precautions could result in tip over,

falling, crushing, or other hazards leading

to death or serious injury.

• KNOW all national, state or territorial/provincial

and local rules which apply to your aerial platform

and jobsite.

• TURN main power disconnect switch “ ” off

when leaving the aerial platform unattended.

Remove the key to prevent unauthorized use of

the aerial platform.

• WEAR all the protective clothing and personal

safety devices issued to you or called for by job

conditions.

• DO NOT wear loose clothing,

dangling neckties, scarves,

rings, wristwatches or other

jewelry while operating this lift.

• AVOID entanglement with

ropes, cords or hoses.

• AVOID falling. Stay within the

boundaries of the guardrails.

• DO NOT raise the aerial

platform or operate elevated in

windy or gusty conditions that

exceed the limits specified in

Section 4, Table 4.5.

• DO NOT increase the lateral

surface area of the platform.

Increasing the area exposed

to the wind will decrease

aerial platform stability. Avoid

tenting.

• DO NOT drive elevated on a

soft or uneven surface.

• DO NOT elevate the aerial

platform if it is not on a firm,

level surface.

• DO NOT drive elevated near

depressions or holes of any

type, loading docks, debris,

drop-offs or surfaces that may

affect the stability of the aerial

platform.

• IF OPERATION IN AREAS

WITH HOLES OR DROP-

OFFS IS ABSOLUTELY

NECESSARY, elevated driving

shall not be allowed. Position

the aerial platform horizontally

only with the platform fully-

lowered. After ensuring that

all 4 wheels or outriggers (if

equipped) have contact with

a firm, level surface, the aerial

platform can be elevated. After

elevation, the drive function

must not be activated.

• DO NOT elevate or drive

elevated on a slope. Elevated

driving must be done on a

firm, level surface.

• DO NOT ascend or descend

a grade when elevated.

When fully-lowered, ascend

or descend grades up to

maximum rated inclines listed

in Table 4.

Page 8

SJIII DC Electric

Safety Rules Section 1 - About Your Aerial Platform

• DO NOT operate on surfaces not capable of

holding the weight of the aerial platform including

the rated load, e.g. covers, drains, and trenches.

• DO NOT operate an aerial

platform that has ladders,

scaffolding or other devices

mounted on it to increase

its size or work height. It is

prohibited.

• DO NOT exert side forces on

aerial platform while elevated.

• DO NOT use the aerial platform

as a crane. It is prohibited.

• DO NOT sit, stand or climb on

the guardrails. It is prohibited.

• DO NOT climb on scissor arm

assembly. It is prohibited.

• AVOID overhead obstructions.

Be aware of overhead

obstructions or other possible

hazards around aerial platform

when lifting or driving.

• AVOID crushing hazards. Be

aware of crushing hazards

when lifting or driving. Keep

all body parts inside the aerial

platform.

• DO NOT raise the aerial

platform while the aerial

platform is on a truck, fork lift

or other device or vehicle.

• DO NOT lower the platform

unless the area below is clear

of personnel and obstructions.

• ENSURE that there are no

personnel or obstructions in

the path of travel, including

blind spots.

• BE AWARE of blind spots when operating the

aerial platform.

• DO NOT use with improperly

inflated/damaged tires or

wheels. Refer to Section 2:

Wheel/Tire Assembly.

• ENSURE ALL tires are in

good condition and bolts are

properly tightened.

• DO NOT alter or disable

limit switches or other safety

devices.

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

SJIII DC Electric

Page 9

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT use the aerial platform

without guardrails, locking pins

and the entry gate(s) in place.

• DO NOT use under influence

of alcohol or drugs.

• STUNT driving and horseplay are prohibited.

• DO NOT exceed the rated

capacity of the aerial platform.

• DO NOT distribute load

unevenly.

• DO NOT operate if aerial

platform is not working properly

or if any parts are damaged or

worn.

• DO NOT leave aerial platform

unattended with key in key

switch.

• DO NOT position the aerial platform against

another object to steady the platform.

• DO NOT place materials on the guardrails

or materials that exceed the confines of the

guardrails unless approved by Skyjack.

Page 10

SJIII DC Electric

Safety Rules Section 1 - About Your Aerial Platform

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