Skyjack SJ 46AJ Manual de usuario

ARTICULATING BOOMS

MODELS SJ46AJ SJ51AJ

170493AFA April 2019

OPERATING MANUAL (CE)

This manual is based on Serial Number(s):

SJ46AJ/SJ51AJ 95 001 105 & Above

SJ46AJ/SJ51AJ B301 000 001 & Above

Please refer to the website (www.skyjack.com) for older Serial Numbers.

Parts (North America)

Toll Free: 1-800-965-4626

Toll Free Fax: 1-888-782-4825

E-mail: [email protected]

Skyjack Australia Pty Ltd.

Unit 1, 35 Honeycomb Drive

Eastern Creek

New South Wales 2766

Australia

Tel: +61 (0) 2 9854 0700

Fax: +61 (0) 2 9854 0777

Skyjack Brasil

Indaiatuba, SP, Brasil 13347-653

Tel: +55 19 3936 0132

Alameda Júpiter, 710

Loteamento American Park Empresarial

Skyjack Service Center

3451 Swenson Ave. St. Charles,

Phone: 630-262-0005

Toll Free: 1-800-275-9522

Fax: 630-262-0006

Email: [email protected]om

Illinois, 60174 USA

Parts & Service (Europe)

Unit 1 Maes Y Clawdd

Oswestry, Shropshire SY10 8NN UK

Phone: +44-1691-676-235

Fax: +44-1691-676-238

E-mail: info@skyjackeurope.co.uk

Maesbury Road Industrial Estate

SJ 46AJ & SJ 51AJ

December 2007 Page 3

The Safety Alert Symbol identies important

safety messages on MEWP, safety signs in

manuals or elsewhere. When you see this

symbol, be alert to the possibility of personal

injury or death. Follow the instructions in the

safety message.

This Safety Alert Symbol means attention!

Become alert! Your safety is involved.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against

unsafe practices.

IMPORTANT

IMPORTANT indicates a procedure essential for safe operation and which,

if not followed, may result in a malfunction or damage to the MEWP.

Original instructions in English.

Page 4 December 2007

SJ 46AJ & SJ 51AJ

Section 1 - About Your MEWP ................................................................................................................ 5

Read and Heed .....................................................................................................................................................5

Safety Rules ...........................................................................................................................................................6

Section 2 - Familiarization ................................................................................................................................. 11

2.1 Familiarization of Articulated Boom Series ...............................................................................................11

2.2 Component Identication ..........................................................................................................................12

2.2-1 Main Power Disconnect Switch & Battery Charge Indicator ...........................................................12

2.2-2 Tilt Sensor ........................................................................................................................................12

2.2-3 Drive Bypass Valve .........................................................................................................................12

2.2-4 Brake System ..................................................................................................................................12

2.2-5 Differential Lock Switch ...................................................................................................................13

2.2-6 Footswitch ........................................................................................................................................13

2.2-7a Platform Load Sensing System .......................................................................................................14

2.2-7b Overload Status Table .....................................................................................................................14

2.3 Visual & Daily Maintenance Inspections ...................................................................................................20

2.4 Function Tests ............................................................................................................................................28

2.5 Winching and Towing Procedure ..............................................................................................................39

2.6 Emergency Lowering Procedures .............................................................................................................41

Section 3 - Operation .........................................................................................................................................43

3.1 General ......................................................................................................................................................43

3.2 Major Components ....................................................................................................................................44

3.3 Major Assemblies ......................................................................................................................................45

3.4 Serial Number Nameplate .........................................................................................................................45

3.5 Component Identication ..........................................................................................................................46

3.6 Component Identication (Optional Equipment/Attachments).................................................................47

3.7 Operator’s Responsibility ..........................................................................................................................48

3.8 Start Operation ..........................................................................................................................................49

3.9 Refueling Procedure ..................................................................................................................................55

3.10 Loading/Unloading ....................................................................................................................................56

3.11 Chassis Tilt.................................................................................................................................................58

Section 4 - Tables ............................................................................................................................................... 63

Table 4.1 Standard and Optional Features .........................................................................................................63

Table 4.2a Specications and Features .............................................................................................................64

Table 4.2b Specications and Features .............................................................................................................65

Table 4.3 Owner’s Annual Inspection Record .....................................................................................................66

Table 4.4 Tire/Wheel Specications ....................................................................................................................67

Table 4.5 Maximum Platform Capacities .............................................................................................................67

Table 4.6 Floor Loading Pressure .......................................................................................................................68

Table 4.7 Maintenance and Inspection Schedule ...............................................................................................69

Table 4.8 Operator’s Checklist ............................................................................................................................70

Section 5 - Labels .................................................................................................................................. 71

Table of Contents

SJ 46AJ & SJ 51AJ

December 2007 Page 5

Section 1 - About Your Aerial Platform Read and Heed

SKYJACK is continuously improving and expanding product features on its equipment, therefore, specications and

dimensions are subject to change without notice.

Mobile Elevating Work Platform (MEWP) Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.

Purpose of Equipment

The SKYJACK Articulating Boom Series (Models SJ 46AJ & SJ 51AJ) MEWP is designed to transport and raise

personnel, tools and materials to overhead work areas.

Use of Equipment

The MEWP is a highly maneuverable, mobile work station. Lifting and driving must be on a at, level, compacted

surface. It can be driven over uneven terrain only when the platform is fully lowered.

Manual

The operating manual is considered a fundamental part of the MEWP. It is a very important way to communicate

necessary safety information to users and operators. A complete and legible copy of this manual must be kept in

the provided weather-resistant storage compartment on the MEWP at all times.

Operator

The operator must read and completely understand both this operating manual and the safety panel label located

on the platform and all other warnings in this manual and on the MEWP. Compare the labels on the MEWP with the

labels found within this manual. If any labels are damaged or missing, replace them immediately.

Service Policy and Warranty

SKYJACK warrants each new articulating series work platform to be free of defective parts and workmanship for

the rst 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for

parts or labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

Optional Accessories

The SKYJACK MEWP is designed to accept a variety of optional accessories. These are listed under “Standard

and Optional Features” in Table 4.1. Operating instructions for these options (if equipped) are located in Section 3

of this manual.

For non-standard components or systems, contact the SKYJACK Service Department at

( : 44-1691-676-235

7 : 44-1691-676-238

Include the model and serial number for each applicable MEWP.

Scope of this Manual

a. This manual applies to the CE version of the Articulating Boom MEWP models listed in Table 4.1.

- Equipment identied with “CE” meets the requirements of the Machinery Directive 2006/42/EC and the EMC

Directive 2004/108/EC.

b. Operators are required to conform to national, state or territorial/provincial and local health and safety regulations

applicable to the operation of this MEWP.

Page 6 December 2007

SJ 46AJ & SJ 51AJ

Safety Rules Section 1 - About Your Aerial Platform

WARNING

Failure to comply with your required responsibilities in the use and operation of the MEWP could

result in death or serious injury!

Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to

follow simple and fundamental safety rules and precautions.

You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this MEWP is

mandatory. The following pages of this manual should be read and understood completely before operating the

MEWP.

Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety

devices to protect your eyes, ears, hands, feet and body.

Any modications from the original design are strictly forbidden without written permission from SKYJACK.

Electrocution Hazard

This MEWP is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized power

lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This MEWP does not

provide protection from contact with or proximity to an electrically charged conductor.

DO NOT USE THE MEWP AS A GROUND FOR WELDING.

DO NOT OPERATE THE MEWP DURING LIGHTNING OR STORMS.

DO NOT OPERATE THE MEWP NEAR POWER LINES. MAINTAIN A MINIMUM SAFE APPROACH

DISTANCE (MSAD) FROM ENERGIZED POWER LINES.

60023AE-CE

DANGER

Adhere strictly to the governmental rulings and regulations applicable in your country.

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Avoid Power Lines

Minimum Safe Approach Distance

CE Guidance Note

“Avoidance of danger from overhead lines”

SJ 46AJ & SJ 51AJ

December 2007 Page 7

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions

Know and understand the safety precautions before going on to next section.

WARNING

Failure to heed the following safety

precautions could result in tip over,

falling, crushing, or other hazards leading

to death or serious injury.

• KNOW all national, state or territorial/provincial

and local rules which apply to your MEWP and

jobsite.

• TURN main power disconnect switch “ ” off

when leaving the MEWP unattended. Remove the

key to prevent unauthorized use of the MEWP.

• WEAR all the protective clothing and personal

safety devices issued to you or called for by job

conditions.

• DO NOT wear loose clothing,

dangling neckties, scarves,

rings, wristwatches or other

jewelry while operating this

MEWP .

• AVOID entanglement with

ropes, cords or hoses.

• AVOID falling. Stay within the

boundaries of the guardrails.

Maintain rm footing on the

platform oor at all times while

working thereon.

• ENSURE all occupants wear

personal fall protection equipment.

• DO NOT raise the MEWP or

operate elevated in windy or

gusty conditions that exceed

the limits specied in Section 4,

Table 4.5.

• DO NOT increase the lateral

surface area of the platform.

Increasing the area exposed to

the wind will decrease MEWP

stability. Avoid tenting.

• DO NOT elevate the MEWP if it

is not on a rm, level surface.

• DO NOT drive elevated near

depressions or holes of any

type, loading docks, debris,

drop-offs and surfaces that

may affect the stability of the

MEWP.

• DO NOT elevate or drive

elevated on a slope. Elevated

driving must be done on a rm,

level surface.

• If operation in areas

with holes or drop-offs

is absolutely necessary,

elevated driving shall not be

allowed. Position the MEWP

horizontally only with the

platform fully lowered. After

ensuring that all 4 wheels

or outriggers (if equipped)

have contact with a rm, level

surface, the MEWP can be

elevated. After elevation, the

drive function must not be

activated.

• DO NOT drive elevated on a

soft or uneven surface.

• DO NOT ascend or descend a

grade steeper than 45% (2WD

& 4WD). Boom elevated driving

must only be done on rm,

level surfaces.

Page 8 December 2007

SJ 46AJ & SJ 51AJ

Safety Rules Section 1 - About Your Aerial Platform

• DO NOT operate an MEWP

that has ladders, scaffolding or

other devices mounted on it to

increase its size or work height.

It is prohibited.

• DO NOT exert horizontal

(manual) force on MEWP that

exceeds the limits specied in

Table 4.5.

• DO NOT use the MEWP as a

crane. It is prohibited.

• DO NOT climb on boom arm

assembly. It is prohibited.

• DO NOT sit, stand or climb on

the guardrails. It is prohibited.

• AVOID overhead obstructions.

Be aware of overhead

obstructions or other possible

hazards around MEWP when

lifting or driving.

• AVOID crushing hazards. Be

aware of crushing hazards

when lifting or driving. Keep all

body parts inside the MEWP.

• BE AWARE of blind spots when

operating the MEWP.

• ENSURE that there are no

personnel or obstructions in

the path of travel, including

blind spots.

• DO NOT lower the platform unless the area below

is clear of personnel and obstructions.

• DO NOT use boom to push,

pull other objects or to lift the

chassis.

• DO NOT raise the MEWP while

it is on a truck, forklift or other

device or vehicle.

• STUNT driving and horseplay are prohibited.

• ENSURE ALL tires are in good condition and lug

nuts are properly tightened.

• DO NOT use with improperly

inated/damaged tires or

wheels. Refer to Section 2:

Wheel/Tire Assembly.

• DO NOT alter or disable limit switches or other

safety devices.

• DO NOT use the MEWP without guardrails,

locking pins and the entry gate in place.

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

SJ 46AJ & SJ 51AJ

December 2007 Page 9

Section 1 - About Your Aerial Platform Safety Rules

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT exceed the rated

capacity of the MEWP.

• DO NOT distribute load

unevenly.

• DO NOT use under inuence of

alcohol or drugs.

• DO NOT attempt to free a snagged platform with

lower controls until personnel are removed from

the platform.

• DO NOT position the MEWP against another

object to steady the platform.

• DO NOT place materials on the guardrails or

materials that exceed the connes of the guardrails

unless approved by Skyjack.

• DO NOT operate if MEWP is

not working properly or if any

parts are damaged or worn.

• DO NOT leave MEWP

unattended with key in key

switch.

Page 10 December 2007

SJ 46AJ & SJ 51AJ

Safety Rules Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

Fall Protection

Skyjack recommends the use of a fall restraint

system to keep an occupant within the connes

of the platform, and thus not expose the occupant

to any fall hazard requiring a fall arrest.

WARNING

Failure to wear personal fall protection

equipment may result in death or serious

injury.

All personal fall protection equipment must comply

with applicable governmental regulations and must

be inspected and used in accordance with the

manufacturer’s recommendations.

All personal fall protection equipment must be

attached only to approved anchorage points within

the platform of the aerial platform.

WARNING

Entering and exiting the MEWP should

only be done using the three points of

contact.

• Use only equipped access openings.

• Enter and exit only when the MEWP is

in the fully retracted position.

• Do use three points of contact to enter and exit

the platform. Enter and exit the platform from the

ground only. Face the MEWP when entering or

exiting the platform.

• Three points of contact means that two hands

and one foot or one hand and two feet are in

contact with the MEWP or the ground at all times

during entering and exiting.

WARNING

An operator should not use any MEWP that:

• does not appear to be working properly.

• has been damaged or appears to have worn

or missing parts.

• has alterations or modications not approved

by the manufacturer.

• has safety devices which have been altered

or disabled.

• has been tagged or locked out for non-use or

repair.

Failure to avoid these hazards could result in death

or serious injury.

Jobsite Inspection

• Do not use in hazardous locations.

• Perform a thorough jobsite inspection prior to

operating the MEWP, to identify potential hazards

in your work area.

• Be aware of moving equipment in the area. Take

appropriate actions to avoid collision.

Otros manuales para SJ 46AJ

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Elevador de pluma de Skyjack

Skyjack

Skyjack SJ82 T Manual de usuario

Skyjack

Skyjack SJ85 AJ Manual de usuario

Skyjack

Skyjack SJ46 AJ+ Manual de usuario

Skyjack

Skyjack SJ82 T Manual de usuario

Skyjack

Skyjack SJ63 AJ+ Manual de usuario

Skyjack

Skyjack ZB12032 Manual de usuario

Skyjack

Skyjack 3215 SJIII Compact Series Manual de usuario

Skyjack

Skyjack SJ45 T+ Manual de usuario

Skyjack

Skyjack Telescopic Boom SJ 40T Manual de usuario

Skyjack

Skyjack SJIII Series Manual de usuario

Skyjack

Skyjack SJKB-40-D Manual de usuario

Skyjack

Skyjack SJ 46A Manual de usuario

Skyjack

Skyjack SJ 8841E Manual de usuario

Skyjack

Skyjack SJ85 AJ Manual de usuario

Skyjack

Skyjack SJ63 AJ+ Manual de usuario

Skyjack

Skyjack SJ45T Manual de usuario

Skyjack

Skyjack SJ 46AJ Manual de usuario

Skyjack

Skyjack SJ-7027 Manual de usuario

Skyjack

Skyjack SJ1044 TH Manual de usuario

Skyjack

Skyjack SJ 3219 Manual de usuario

Skyjack

Skyjack SJ60AJ+ Manual de usuario

Skyjack

Skyjack SJ86 T Manual de usuario

Skyjack

Skyjack SJ30AJE Manual de usuario

Skyjack

Skyjack SJ30 AJE Manual de usuario

Manuales populares de Elevador de pluma de otras marcas

Genie

Genie Z-80 Manual de usuario

Genie

Genie Z-45/25 Manual de usuario

JLG

JLG Skytrak 6036 Manual de uso y cuidado

Terex

Terex Z80H-7733 Manual de usuario

Terex

Terex Gyro 4020 Manual de usuario

Terex

Terex Genie Z-51/30 J Manual de usuario

LGMG

LGMG T65JE Manual de usuario

Genie

Genie Z-135/70 Manual de usuario

Oshkosh Corporation

Oshkosh Corporation JLG H800AJ Manual de uso y cuidado

Oshkosh

Oshkosh JLG 1500SJ Guía de instalación y uso

Oshkosh

Oshkosh JLG 800A Guía de instalación y uso

Terex

Terex Genie Z-135/70 Manual de usuario

Molift

Molift Quick Raiser 205 Manual de usuario

Snorkel

Snorkel SL26RTE Guía de inicio rápido

Terex

Terex Genie Z-135/70 Manual de instalación y funcionamiento

Terex

Terex Genie ZX-135/70 Manual de instalación y funcionamiento

Oshkosh Corporation

Oshkosh Corporation JLG E300A Manual de usuario

Terex

Terex Genie GTH-3007 Manual de usuario