Sky Master 8001R Guía

GARED

PERFORMANCE

SPORTS SYSTEMS

Gared Holdings, LLC

9200 E. 146th St.

Nobles ille, IN 46060

FILE LOC.

SHT. NO. PART NO. REV

Model: 8001 and 8001R

Skymaster Volleyball System

OF 27

601756161 C

Q:\Inventor Files\Installation Instructions\Installation Manual

Views\Volleyball\Sky aster III

DATE

1/31/2017

Installation and Assembly Instructions

Skymaster® Volleyball System

Please read & understand all instructions before attempting installation or operation of these units.

Table of C ontents

Section Page N o.

Introduction 2

Tools Required 3

Parts C ecklist 4-6

Installation and Setup 6-13

Referee Stand Pad Installation 14-15

Net Installation D etail 16-19

Electrical & W iring Inform ation 20-22

Operating Instructions 23-24

M aintenance 25-27

Introduction

T ank you for your purc ase of a Skymaster® Volleyball System. To ensure t at our equipment

will provide years of use to you, we are including t is installation, operation, and maintenance

guide. T is guide will provide information on t e proper assembly and installation met ods,

operating procedures, and preventative maintenance of your ceiling suspended volleyball system.

Please note t at a Bill of Materials is being included wit t is guide. Please c eck t at all of t e

parts called out on t e Bill of Materials are present prior to beginning assembly and setup.

Please do not substitute for factory parts. Please contact t e manufacturer’s customer service

department and allow t em to determine if substitute parts are acceptable.

It is recommended t at an individual w o as been properly trained perform assembly and set up

of t e volleyball system. No one under t e age of 18 s ould attempt assembly or set up of t e

unit, unless properly supervised.

To prevent normal wear and tear from s ortening t e life of t e unit, preventative maintenance

inspections and repairs s ould be performed at least once per year. If t e units are subject to

ig or unusual usage, inspections s ould be sc eduled to occur more frequently. If items are

found to be nonconforming, replacements can be ordered from t e manufacturer or one of its

aut orized dealers. W en contacting t e manufacturer or dealer, please ave information

regarding t e dealer/installer w o sold t e unit, t e name of t e project, and any applicable

warranty information.

Before proceeding with assembly, read all instructions and assembly procedures. Ma e sure

all parts have been received and are not damaged.

SHT. NO. PART NO. REV

OF 27

601756161 C

DATE

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Installation and Assembly Instructions

Operators Manual, and Maintenance Manual

Ceiling Suspended Volleyball System

SHT. NO. PART NO. REV

OF 27

601756161 C

DATE

1/31/2017

Installation and Assembly Instructions

Operators Manual, and Maintenance Manual

Ceiling Suspended Volleyball System

Tools Required:

Hammer

3/8” Hand Drill

Drill Bits - 3/16” and 1/2” wit 3/8” S ank

3/8” Ratc et Wrenc wit 1/2” and 9/16” Sockets

1/2” Ratc et Wrenc wit 9/16”, 11/16” and 3/4” Sockets

Wrenc es - 1/2”, 9/16”, 11/16”, 3/4” and 1-5/16"

Torque Wrenc s 5-75 Ft-Lbs. and 31-150 Ft-Lbs.

3/16” Allen Wrenc

4” C-Clamps (2)

4' Level

File ( alf round)

25' Tape Measure

Cable Cutters

Utility Knives

Wire Stripper

Screwdrivers (assorted sizes)

Ratc eting Pulleys

75' Ropes

Wire Nuts

Duct Tape

Block of Wood (for tapping)

Broom

S op Vac

Protective Covering for Floor

8001 8001R

46 1115-30-00 3/8" QUICK LINK 2 2

47 1282-30-00 5/16" UNIVERSALSNAP LINK 1 1

48 223-4-20-16Z SCREW, MACH PAN HD PHIL 1/4-20 UNC X 1 24 24

49 3125-30-00 1/4" CABLE THIMBLE 2 2

50 3225-30-00 1/4" CABLE CLAMP (FORGED CLIP) 4 4

51 501-5-18-16 BOLT, CARRIAGE 5/16-18 UNC X 1 10

52 501-5-18-52 BOLT, CARRIAGE 5/16-18 UNC X 3.25 8

53 502-4-20-14 HEX BOLT, 1/4-20 UNC X 0.875 12

54 502-5-18-12Z HEX BOLT, 5/16-18 UNC X 0.75 8

55 502-5-18-16 HEX BOLT, 5/16-18 UNC X 1 3

56 502-5-18-24Z HEX BOLT, 5/16-18 UNC X 1.5 2 2

57 502-5-18-44 HEX BOLT, 5/16-18 UNC X 2.75 2 2

58 502-6-16-40 HEX BOLT, 3/8-16 UNC X 2.5 2

59 502-6-16-80 HEX BOLT, 3/8-16 UNC X 5 5

60 502-8-13-16 HEX BOLT, 1/2-13 UNC X 1 12 12

61 502-8-13-64 HEX BOLT, 1/2-13 UNC X 4 2 2

62 545-5-18Z HEX NUT, NYLON LOCK 5/16-18 4 5

63 545-6-16Z HEX NUT, NYLON LOCK 3/8-16 3

64 545-8-13 HEX NUT, NYLON LOCK 1/2-13 2 2

65 548-5-18Z HEX NUT, SERRATED FLANGE 5/16-18 20

66 548-6-16 HEX NUT, SERRATED FLANGE 3/8-16 4

67 548-8-13 HEX NUT, SERRATED FLANGE 1/2-13 20 24

68 561-4 FLAT WASHER 1/4 12

69 561-5 FLAT WASHER 5/16 2

70 561-6 FLAT WASHER 3/8 7

71 562-4Z SPLIT LOCK WASHER 1/4 24 36

72 562-5 SPLIT LOCK WASHER 5/16 2

73 571-6-16-16 SELF TAPPING SCREW, 3/8-16 UNC X 1 16 16

74 921041000 ABRASIVE ANTISLIP TAPE (12") 3

75 921041000 ABRASIVE ANTISLIP TAPE (20") 1

QTY

Hardware List

Item Part Number Description

GARED

PERFORMANCE

SPORTS SYSTEMS

Gared Holdings, LLC

9200 E. 146th St.

Nobles ille, IN 46060

FILE LOC.

SHT. NO. PART NO. REV

Model: 8001 and 8001R

Skymaster Volleyball System

OF 27

601756161 C

Q:\Inventor Files\Installation Instructions\Installation Manual

Views\Volleyball\Sky aster III

DATE

1/31/2017

Installation and Assembly Instructions

Ceiling Suspended Volleyball System

T e following parts list are inclusive aog all ardware and components to assemble t e Skymaster unit. NOT included

in t ese parts lists are t e ardware and components required to attac t e unit to t e over ead building structure (i.e

beam clamps, structural pipe, etc.) Please refer to your packing list enclosed wit t e s ipment for t ose parts.

Below is a list of t e ardware and quantities are per unit. W en multiple units are to be installed, refer to t e packing

list enclosed wit t e s ipment for total quantities of t ese items s ipped.

Major components list is on t e following page.

8001 8001R

1 601756161 MANUAL - 8001-8001R SKYMASTER III 1 1

2 604401462 8001 VB BRIDGE MAST-ANY HEIGHT 2 2

3 161655628 SWING HANGER ASS'Y, 3.5" EXTENDED 4 4

4 1448-11-08 EYEBOLT ASSEMBLY, 7/8"-9 X 6" 4 4

5 604401465 BRKT, OHVB LIFT 2 2

5a 604406158 HINGE WELDMENT, OHVB BRACE 2 2

6 101051043 U-BOLT, 1/2-13 X 4 X 4.0 SQ 6 6

7 161655633 CLAMP ASS'Y, 3.5 X 2.38 SWING HINGE 2 2

8 161655636 PULLEY HANGER ASSEMBLY, 3.5" 2 2

9 1005-07-00 #5 SWIVEL EYE BLOCK (3-1/2" PULLEY) 2 2

10 2375-04-00PC TUBE,RND,2.375 OD X 0.083 WALL

11 503955559 2.38" ADJ BRACE HINGE ASS'Y W/BRKR 2 2

12 604401471 POST WELDMENT, SKYIII NET 2 1

13 604401472 POST WELDMENT, SKYIII REF STAND 1

14 604401473 POST COVER PLATE 4 4

15 604406190 FOOT ASSY, SPRING LOADED 2 3

17 604401284 SKYMASTER HAND RAIL RH WELDED 1

18 604401316 GUIDE RAIL, OVERHEAD VB (92.0) 2 2

19 604401475 REF STAND FLOOR FRAME WELDMENT 2

20 604401478 SKYMASTER HAND RAIL LH WELDED 1

21 604401479 FLOOR PLATE - 8001R REF STAND 1

22 604406163 LADDER WELDMENT, SKYMASTER 1

23 604406167 BRKT WELDMENT, LADDER HINGE 1

24 604552249 RAIL ASSY, 7200 END POST 1 1

25 604553795 RAIL ASSY, 7200 WINCH , 8' STRAP 1 1

26 3025-30-00 1/4" GALVANIZED AIRCRAFT CABLE-7X19

27 1100 SAFESTOP SAFETY LOCKING STRAP 2 2

28 8194 ELEC HOIST,DBL DRUM 115V 1PH 60HZ W/KEY 1 1

30 101131065 1/2 X 7/8 X 14GA MACHINE BUSHING ZN 12 12

31 604406188 SPACER, SAFSTOP BRKT 2 2

32 701501117 SIDE PLATE, SAFE STRAP BRACKET 4 4

33 101651035 4" PLUG FOR SQUARE TUBE 1

34 604401167 PULL HANDLE 1

35 604406170 LATCH, LADDER 1

36 604401692 STRAP, FOLDING LADDER PULL 1

Major omponents

See Packing List

Item Part Number Description QTY

GARED

PERFORMANCE

SPORTS SYSTEMS

Gared Holdings, LLC

9200 E. 146th St.

Nobles ille, IN 46060

FILE LOC.

SHT. NO. PART NO. REV

Model: 8001 and 8001R

Skymaster Volleyball System

OF 27

601756161 C

Q:\Inventor Files\Installation Instructions\Installation Manual

Views\Volleyball\Sky aster III

DATE

1/31/2017

Installation and Assembly Instructions

Ceiling Suspended Volleyball System

T e list of Pads and Accessories are on t e next page.

Installation Instructions

T e following illustrations s ow an overview of t e 8001 Ceiling Suspended Volleyball System

and t e 8001R Ceiling Suspended System wit Referee Stand. See installation prints provided

for all over ead structure details.

8001 8001R

80 601651165 VB NET 7000 SERIES 1 1

81 7607-22-00 NET SIDELINE MARKER 2 2

82 1028-22-00 NET ANTENNA 2 2

83 121971504 LABEL, "MANUFACTERED BY PSS" 1 1

84 124403482 DECAL, SKYMASTER VOLLEYBALL PADS 2 2

85 6251 BUCKLE COVERS SET OF (6) 1 1

86 124651582 WARNING LABEL - WINCH TIGHTENING 1 1

PAD KIT 604406171 604406172

90 884404074 PAD, UPRIGHT WINCH POST 2 1

91 884404075 PAD, REF POST LOWER - 1

92 884404076 PAD, REF POST UPPER - 1

93 884403593 PAD, SKYMASTER REF CROSS TUBE - 1

94 884403588 PAD, SKYMASTER REF STAND RH - 2

95 884404069 PAD, HAND RAIL SKYMASTER - 4

96 884404073 PAD, FOLDING LADDER POST - 1

97 883803594 PAD, FOLDING LADDER - 2

Net and Pads

Item Part Number Description QTY

GARED

PERFORMANCE

SPORTS SYSTEMS

Gared Holdings, LLC

9200 E. 146th St.

Nobles ille, IN 46060

FILE LOC.

SHT. NO. PART NO. REV

Model: 8001 and 8001R

Skymaster Volleyball System

OF 27

601756161 C

Q:\Inventor Files\Installation Instructions\Installation Manual

Views\Volleyball\Sky aster III

DATE

1/31/2017

Installation and Assembly Instructions

Ceiling Suspended Volleyball System

36'-1 1/2"

[11.01 m]

SKYMASTER® 8001

30'-0"

[9.14 m]

3'- 3/4"

[0.93 m]

HOIST

WINCH

Attachment Details

T ese illustrations s ow some key attac ment details. Use as a guide for proper assembly

SWING HANGER TO

BRIDGE MAST

DETAIL A

BRACE & PULL UP

BRACKET ATTACH

GARED

PERFORMANCE

SPORTS SYSTEMS

Gared Holdings, LLC

9200 E. 146th St.

Nobles ille, IN 46060

FILE LOC.

SHT. NO. PART NO. REV

Model: 8001 and 8001R

Skymaster Volleyball System

OF 27

601756161 C

Q:\Inventor Files\Installation Instructions\Installation Manual

Views\Volleyball\Sky aster III

DATE

1/31/2017

Installation and Assembly Instructions

Ceiling Suspended Volleyball System

36'-1 1/2"

[11.01 m]

38'-7 1/2"

[11.77 m]

SKYMASTER® 8001R

1'-5"

[433 mm]

1'- 3/4"

[324 mm]

30'-0"

[9.14 m]

COURT

3'- 1/4"

[0.92 m]

WINCH

REF. STAND

HOIST

2'-6"

[762 mm]

0'-4 3/8"

[111 mm]

PULLEY HANGER AND UPPER

FOLDING BRACE BRACKET

GARED

PERFORMANCE

SPORTS SYSTEMS

Gared Holdings, LLC

9200 E. 146th St.

Nobles ille, IN 46060

FILE LOC.

SHT. NO. PART NO. REV

Model: 8001 and 8001R

Skymaster Volleyball System

OF 27

601756161 C

Q:\Inventor Files\Installation Instructions\Installation Manual

Views\Volleyball\Sky aster III

DATE

1/31/2017

Installation and Assembly Instructions

Ceiling Suspended Volleyball System

0'-3 3/4"

[97 mm]

Centerline of bracket

to be in line wit t e

centerline of t e 4"

square mast Pulley anger to be on t e

net side of t e mast centerline

FOLDING BRACE INSTALLATION

REFER TO INSTALLATION

PRINTS WITH SHIPMENT

INSTALL HINGE ASSEMBLY WITH

BREAKER BAR ON NET SIDE OF MAST

AFTER THE BRACE PIPES ARE BOLTED TO THE MAST AND THE CLAMP, SLIDE THE HINGE ASSEMBLY

ONTO THE FREE ENDS OF THE BRACE PIPES. PLUMB THE MAST AND TIGHTEN THE SET SCREWS ON

THE HINGE ASSEMBLY.

61 64

1/2-13 X 3

HEX BOLT

AND NYLON NUT ARE

SUPPLIED WITH CLAMP

ASSY.

BOLTS, NUTS, AND

SETSCREWS ARE

SUPPLIED WITH

HINGE ASSY.

CABLE ROUTING DIAGRAM - PLAN VIEW

GARED

PERFORMANCE

SPORTS SYSTEMS

Gared Holdings, LLC

9200 E. 146th St.

Nobles ille, IN 46060

FILE LOC.

SHT. NO. PART NO. REV

Model: 8001 and 8001R

Skymaster Volleyball System

OF 27

601756161 C

Q:\Inventor Files\Installation Instructions\Installation Manual

Views\Volleyball\Sky aster III

DATE

1/31/2017

Installation and Assembly Instructions

UPPER BRACE

LOWER BRACE

STRAP

MAST

A.) ASSEMBLE BRACE PER PRINT AND TIGHTEN

SET SCREWS. (SEE DETAIL 1)

B.) FOLLOW CABLE INSTALLATION

INSTRUCTIONS ABOVE

DO NOT ATTACH CABLE TO HINGE.

C.) FOLD MAST UNTIL HINGE CONTACTS

THE MAST AND STOP. MARK THE BRACE

PIPES 3" ABOVE AND 3" BELOW THE HINGE.

(SEE DETAIL 2)

D.) LOOSEN SET SCREWS AND RAISE THE

MAST TO THE MAXIMUM HEIGHT POSSIBLE.

E.) ADJUST HINGE SO THAT THE "A" + "B" = 6"

EXACTLY. (SEE DETAIL 3)

F.) TIGHTEN SET SCREWS AND LOWER THE MAST

G.) CYCLE MAST A FEW ADDITIONAL TIMES TO

ENSURE PROPER FOLDING.

H.) AS THE FINAL STEP, SECURE THE HINGE BY

DRILLING THROUGH THE BRACE PIPES AND

INSTALL THE SAFETY STRAP WITH THE

PROVIDED HEX HEAD BOLTS AND NYLOCK

NUTS. (SEE DETAIL 1)

ADJUSTABLE BRACE HINGE INTALLATION INSTRUCTIONS.

DETAIL 1 DETAIL 2 DETAIL 3

EQUAL

"A"

"B"

5.5" MIN - 5.875" MAX

EQUAL WITHIN 0.125"

CABLE

PULLEY

MAST

WINCH

PULLEY

CABLE

MAST

DIRECTION OF PULL DIRECTION OF PULL

Ceiling Suspended Volleyball System

REF STAND POST NET END POST

GARED

PERFORMANCE

SPORTS SYSTEMS

Gared Holdings, LLC

9200 E. 146th St.

Nobles ille, IN 46060

FILE LOC.

SHT. NO. PART NO. REV

Model: 8001 and 8001R

Skymaster Volleyball System

OF 27

601756161 C

Q:\Inventor Files\Installation Instructions\Installation Manual

Views\Volleyball\Sky aster III

DATE

1/31/2017

Installation and Assembly Instructions

Ceiling Suspended Volleyball System

Install t e ref stand post and net end post onto t e bridge truss mast as s own above. make sure all bolts are securely

torqued.

Install t e cover plates on bot sides

of t e mast as s own above.

Install t e spring loaded Foot Assy at t e base of eac post as s own

above using (2) 3/8" Self-Tapping Screws. Wit t e mast plumb to t e

floor, adjust t e 3/8-16 adjusting screw to apply approximately 1/4" of

spring pressure to t e foot.

HEIGHT ADJUSTING

SCREW, 3/8-16

0'- 1/4"

[6 mm]

HEIGHT ADJUSTING

SCREW, 3/8-16

DIRECTION

OF FOLD

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