Sinoboom TB18 Plus Manual de usuario

TB18 Plus/TB590 Plus

TB20J Plus/TB660J Plus

Maintenance

Manual

Part No.505050110002

Rev: A

Feb 2021

GTJZ

0608E (2132E)

GTJZ

0808E (2732E)

GTJZ

0808E (2732E)

GTJZ

0808E (2732E)

长沙市宁乡高新技术产业园区金洲大道东

128 号

0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn

Al w ays F or B e t t er A cc ess Solution s

我们一直在追求新的高度

尺寸：

210×285mm

20mm

产品说明书

PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or

equipment can expose you to chemicals including engine

exhaust, carbon monoxide, phthalates, and lead, which

are known to the State of California to cause cancer and

birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine

except as necessary, service your vehicle or equipment in

a well-ventilated area and wear gloves or wash your

hands frequently when servicing. For more information

go to: www.P65warnings.ca.gov.

Please contact us:

Website : www.sinoboom.com

E-mail : [email protected]

Sales Tel : 0086-0731-87116222

Service Tel : 0086-0731-87116333

Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,

Hunan, China

Zip Code : 410600

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.

Manual revision history：

REV DATE DESCRIPTION REMARK

AFeb 2021 Original issue

APPLICATION

Use the following table to identify the specific serial number for models included in this manual. Check

the model of your machine before consulting the manual, and then use the correct manual according to

the serial number of the model. See the nameplate on your machine to identify the model and serial

number.(See Decals/Nameplate Inspection of the Operation Manual for details.)

Model

Trade Identification

Serial No.

Metric Imperial

TB18 Plus TB18 Plus TB590 Plus From 0504900100 to present

TB20J Plus TB20J Plus TB660 Plus From 0505000100 to present

NOTE:

•Product model is applied in product nameplate for distinction of products of different main

parameters.

•Product trade identification is applied in marketing and machine decals for distinction of products of

different main parameters, and can be classified as metric type and imperial type: The metric type of

trade identification is applicable to machines for countries/regions using metric system or as

specially required by customers; The imperial type of trade identification is applicable to the

machines for countries/regions using imperial system or as specially required by customers.

This Page Intentionally Left Blank

STATEMENTS

Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the

latest product manual information to the website www. sinoboom. com as soon as possible. However,

due to continuous product improvement, the information in this manual is subject to change without prior

notice.

This manual covers the basic parts information of one or more products. Therefore, please use this

manual according to your needs. If you find problems in the manual or have suggestions for improve-

ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as

possible.

Feel free to consult and download the Operation Manual,Maintenance Manual and Parts Manual of the

products you need online at www.sinoboom.com.

Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.

This Page Intentionally Left Blank

TB18 Plus&20J Plus Maintenance Manual i© Feb 2021

TABLE OF CONTENTS

Introduction ..............................v

1 Safety............................... 1-1

Safety Definitions . . . . . . . . .. . . . . . . . . . . . 1-1

Reporting Accidents. . . . . . . . . . . . . . . . . . . 1-1

Electrocution Hazards. . . . . . . . . . . . . . . . . 1-1

Tipping Hazards and Rated Load . . . . . 1-2

Jobsite Hazards . . . . . . . . . . . . . . . . . . . . . . . 1-4

Unsafe Operation Hazards. . . . . . .. . . . . 1-6

FallHazards...........................1-7

Collision Hazards . . . . . . . . . . . . . . . . . . . . . 1-7

Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Explosion and Fire Hazards. . . . . . . . . . . 1-9

Damaged Machine Hazards . . . . . . . . . . 1-9

Bodily Injury Hazards . . . . . . . . . . . . . . . . . 1-9

Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . 1-9

Welding and Polishing Requirements1-10

After Using the Machine. . . . . . . . . . . . . . 1-11

2 Specifications .................... 2-1

Machine Specifications . . . . . . . . . . . . . . . 2-1

Engine Specifications . . . . . . . . . . . . . . . . . 2-7

Function Speed . . . . . . . . . . . . . . . . . . . . . . . 2-7

Major Component Weights. . . . . . . . . . . . 2-8

Power System Specifications . . . . . . . . . 2-9

Hydraulic Hose and Fitting

Specifications . . . . . . . . . . . . . . . . . . . . . . . .2-10

Hydraulic Hose Torque . . . . . . . . . . . .2-10

Hydraulic Fitting Torque . . . . . . . . . . . 2-11

Hydraulic Hose and Fitting Torque

Procedure . . . . . . . . . . . . . . . . . . . . . . . . .2-13

Fastener Torque Specifications . . . . . .2-13

3 System Descriptions............ 3-1

Power Source . . . . . . . . . . . . .. . . . . . . . . . . . 3-1

Hydraulic System . . . . . . . . . . . . . . . . . . . . . 3-1

Electrical System. . . . . . . . . . . . . . . . . . . . . . 3-1

Machine Control. . . . . . . . . . . . . . . . . . . . . . . 3-1

Safety Measures . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Service and Guidelines......... 4-1

Machine Preparation, Inspection and

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General.............................4-1

Preparation, inspection and

maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Qualified Sinoboom equipment

mechanic ...........................4-1

Pre-operation inspection. . . . . . . . . . . . 4-1

Pre-delivery inspection and

frequent inspection . . . . .. . . . . . . . . . . . 4-1

Annual machine inspection . . . . . . . . . 4-1

Preventive maintenance . . . . . . . . . . . . 4-2

Maintenance and Servicing

Precautions ...........................4-3

General.............................4-3

Safety and workmanship . . . . . . . . . . . 4-3

Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Component removal and installation4-3

Component disassembly and

assembly ...........................4-4

Pressure-fit parts . . . . . . . . . . . . . . . . . . . 4-4

Bearings ............................4-4

Gaskets.............................4-4

Bolt usage and torque application . . 4-4

Hydraulic lines and electrical wiring 4-4

Hydraulic system . . . . . . . . . . . . . .. . . . . 4-4

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Battery..............................4-5

Pins and composite bearing. . . . . . . . . . . 4-5

Application of Insulating Silicone

Grease to Electrical Connections . . . . . 4-5

5 Maintenance ...................... 5-1

Conducting a Pre-delivery Inspection . 5-1

Following a Maintenance Schedule . . . 5-2

Completing a Repair & Inspection

Report.................................5-2

Checklist A Procedures . . . . . . . . . . . . . . . 5-5

A-1 Inspect All Manuals. . . . . . . . . . . . . 5-5

A-2 Inspect All Decals . . . . . . . . . . . . . . 5-6

A-3 Inspect Damaged, Loose or

LostParts...........................5-6

A-4 Inspect Hydraulic Oil Level . . . . . 5-6

A-5 Inspect Hydraulic Leakage . . . . . 5-7

A-6 Inspect Fuel Level . . . . . . . . . . . . . . 5-7

A-7 Inspect Fuel Leakage . . . . . . . . . . 5-8

A-8 Inspect Engine Oil Level. . . . . . . . 5-8

A-9 Inspect Coolant Level（water-

cooled engine）....................5-9

A-10 Inspect Engine Belt . . . . . . . . . .5-10

A-11 Inspect Fuel Strainer （fuel-

water separator）..................5-10

A-12 Inspect Cooling Fan. . . . . . . . . . 5-11

A-13 Inspect Engine Intake

System.............................5-11

A-14 Functional Tests. . . . . . . . . . . . . .5-12

A-15 Perform Maintenance after

30 Days............................5-15

Checklist B Procedures . . . . . . . . . . . . . .5-15

B-1 Replace Hydraulic Oil Tank

Return Filter Element . . . . . . . . . . . . . .5-15

B-2 Inspect Rim, Tire and

Fasteners..........................5-16

B-3 Inspect Hydraulic Oil . . . . . .. . . .5-16

B-4 Inspect Cooling System . . . . . . .5-16

B-5 Replace Fuel Strainer （fuel-

water seperator）Element. . . . . . . . .5-16

B-6 Inspect Air filter of Hydraulic

Tank ...............................5-17

B-7 Replace High-Pressure Filter

Element............................5-18

B-8 Replace Air Filter Element of

Engine .............................5-18

B-9 Inspect Length and Angle

Sensors............................5-19

B-10 Inspect Engine Exhaust

System.............................5-20

B-11 Inspect Drive Reducer Oil

Level...............................5-20

B-12 Inspect Slewing Reducer Oil

Level...............................5-20

B-13 Inspect Slewing Bearing

Bolts ...............................5-21

B-14 Lubricate Slewing Bearing . . .5-22

B-15 Inspect Platform Rotate

Cylinder Fasteners . . . . . . . . . . . . . . . .5-22

B-16 Test Cylinder Drift . . . . . . . . . . . .5-23

B-17 Inspect Oscillate Cylinder

Exhausting and Counterbalance

Valve Locking . . . . . . . . . . . . . . . . . . . . . .5-23

B-18 Inspect Electrical Wiring . . . . .5-24

B-19 Inspect the battery . . . . . . . . . . .5-24

B-17 Test Oscillate Cylinder

Exhausting and Counterbalance

Valve Locking . . . . . . . . . . . . . . . . . . . . . .5-24

B-21 Test Drive Speed. . . . . . . . . . . . .5-25

B-22 Inspect Emergency Lowering 5-25

B-23 Inspect Tilt Protection . . . . . . . .5-26

Checklist C Procedures . . . . . . . . . . . . . .5-26

C-1 Replace Fuel Filter Element. . .5-26

C-2 Inspect Boom Extend/Retract

Cables and Pulleys . . . . . . . . . . . . . . . .5-27

C-3 Replace Engine Oil. . . . . . . . . . . .5-28

C-4 Replace Engine Oil Filter . . . . . .5-28

C-5 Replace Air filter of Hydraulic

Tank ...............................5-29

C-6 Inspect Weighing System . . . . .5-29

Checklist D Procedures . . . . . . . . . . . . . .5-30

D-1 Replace Drive Reducer Gear

Oil..................................5-30

Otros manuales para TB18 Plus

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Sistema de elevación de Sinoboom

Sinoboom

Sinoboom GTJZ0407SE Manual de usuario

Sinoboom

Sinoboom GTJZ0608E Manual de usuario

Sinoboom

Sinoboom GTJZ0608ME Manual de usuario

Sinoboom

Sinoboom GTBZ26 Manual de usuario

Sinoboom

Sinoboom TB800 Plus Manual de usuario

Sinoboom

Sinoboom GTJZ0608SE Manual de usuario

Sinoboom

Sinoboom GTJZ1932ME Manual de usuario

Sinoboom

Sinoboom 1414E Plus Manual de usuario

Sinoboom

Sinoboom AB16EJ Plus Manual de usuario

Sinoboom

Sinoboom 1323RD Manual de usuario

Sinoboom

Sinoboom TB24E Plus Manual de usuario

Sinoboom

Sinoboom TB24 Plus Manual de usuario

Sinoboom

Sinoboom GTTZ09EJ Manual de usuario

Sinoboom

Sinoboom GTZZ25J Manual de usuario

Sinoboom

Sinoboom GTJZ1012E Manual de usuario

Sinoboom

Sinoboom TB28J Plus Manual de usuario

Sinoboom

Sinoboom 1414E Plus Manual de usuario

Sinoboom

Sinoboom GTZZ14EJ Manual de usuario

Sinoboom

Sinoboom GTZZ14EJ Manual de usuario

Sinoboom

Sinoboom GTZZ18J Manual de usuario

Sinoboom

Sinoboom GTJZ0408SE Manual de usuario

Sinoboom

Sinoboom GTJZ1012E Manual de usuario

Sinoboom

Sinoboom TB28J Plus Manual de usuario

Sinoboom

Sinoboom GTJZ0407SE Manual de usuario

Manuales populares de Sistema de elevación de otras marcas

morse

morse 82H-124 Manual de usuario

Braun

Braun NL955 Series Manual de usuario

haacon

haacon 1889.10 Manual de usuario

Protekt

Protekt AT 252 Manual de usuario

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Manual de usuario

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Manual de usuario

Genie

Genie Z-60/34 Manual de usuario

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Manual de usuario

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Manual de usuario

Custom Equipment

Custom Equipment Hy-Brid 3 Series Manual de programación

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Manual de programación

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Manual de programación

BERG

BERG BeNomic EasyLeaf Manual de usuario

Powermate

Powermate LiftGate LG-3 Manual de usuario

Snorkel

Snorkel TM12 Series Manual de usuario

Terberg

Terberg OMNIDEKA Manual de usuario

Harmar Mobility

Harmar Mobility AL625 Instrucciones de funcionamiento

Rotary

Rotary SPO16 Manual de usuario