Sinoboom GTZZ15J Manual de usuario

GTZZ15J/AB15J/AB480J

Maintenance

Manual

Part No.504021110002

Rev: B

Nov. 2022

GTJZ

0608E (2132E)

GTJZ

0808E (2732E)

GTJZ

0808E (2732E)

GTJZ

0808E (2732E)

长沙市宁乡高新技术产业园区金洲大道东

128 号

0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn

Al w ays F or B e t t er A cc ess Solution s

我们一直在追求新的高度

尺寸：

210×285mm

20mm

产品说明书

PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or

equipment can expose you to chemicals including engine

exhaust, carbon monoxide, phthalates, and lead, which

are known to the State of California to cause cancer and

birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine

except as necessary, service your vehicle or equipment in

a well-ventilated area and wear gloves or wash your

hands frequently when servicing. For more information

go to: www.P65warnings.ca.gov.

For disposal, please follow your nation regulation.

Please contact us:

Website : www.sinoboom.com

E-mail : [email protected]

Sales Tel : 0086-0731-87116222

Service Tel : 0086-0731-87116333

Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,

Hunan, China

Zip Code : 410600

The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.

Manual revision history:

REV DATE DESCRIPTION REMARK

A June. 2022 Original issue

B Nov. 2022 Updated manual, implemented the BS EN 280-

1:2022 standard requirements, revised the logic

description of drive speed select switch, etc.

APPLICABLE RANGE

Use the following table to identify the specific serial number for models included in this manual. Check

the model of your machine before consulting the manual, and then use the correct manual according to

the serial number of the model. See the nameplate on your machine to identify the model and serial

number. (See Decals/Nameplate Inspection of the Operation Manual for details)

Model

Trade Identification

Serial No.

Metric Imperial

GTZZ15J AB15J AB480J From 0402100841 to present

NOTE:

•Product model is applied in product nameplate for distinction of products of different main

parameters.

•Product trade identification is applied in marketing and machine decals for distinction of products of

different main parameters, and can be classified as metric type and imperial type: the metric trade

identification is applicable to machines for countries/regions using metric system or as specially

required by customers; the imperial trade identification is applicable to the machines for countries/

regions using imperial system or as specially required by customers.

This Page Intentionally Left Blank

STATEMENTS

Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the

latest product manual information to the website www. sinoboom. com as soon as possible. However,

due to continuous product improvement, the information in this manual is subject to change without prior

notice.

This manual covers the basic parts information of one or more products. Therefore, please use this

manual according to your needs. If you find problems in the manual or have suggestions for improve-

ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as

possible.

Feel free to consult and download the Operation Manual,Maintenance Manual and Parts Manual of the

products you need online at www.sinoboom.com.

Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.

All of the above are registered trademarks of Hunan Si-

noboom Intelligent Equipment Co., Ltd..

This Page Intentionally Left Blank

GTZZ15J Maintenance Manual i© Nov. 2022

TABLE OF CONTENTS

Introduction ..............................v

1 Safety............................... 1-1

Safety Definitions . . . . . . . . .. . . . . . . . . . . . 1-1

Reporting Accidents. . . . . . . . . . . . . . . . . . . 1-1

Electrocution Hazards. . . . . . . . . . . . . . . . . 1-2

Tipping Hazard and Rated Load . . . . . . 1-2

Work Environment Hazards . . . . . . . . . . . 1-4

Unsafe Operation Hazards. . . . . . . . . . . . 1-6

FallHazards...........................1-7

Collision Hazards . . . . . . . . . . . . . . . . . . . . . 1-7

Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Explosion and Fire Hazards. . . . . . . . . . . 1-9

Damaged Machine Hazards . . . . . . . . . . 1-9

Bodily Injury Hazards . . . . . . . . . . . . . . . . . 1-9

Battery Hazards . . . . . . . . . . . . . . . . . . . . . .1-10

Hydraulic Hazards . . . . . . . . . . . . . . . . . . .1-12

Welding and Polishing Requirements1-12

After Using the Machine. . . . . . . . . . . . . .1-12

2 Specifications .................... 2-1

Performance Parameters . . . . . . . . . . . . . 2-1

Engine Specifications . . . . . . . . . . . . . . . . . 2-5

Function Speed . . . . . . . . . . . . . . . . . . . . . . . 2-6

Major Component Weight . . . . . . . . . . . . . 2-6

Hydraulic System Specifications . . . . . . 2-8

Hydraulic Hose and Fitting

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Hydraulic Hose Torque . . . . . . . . . . . . . 2-8

Hydraulic Fitting Torque . . . . . . . . . . . . 2-9

Hydraulic Hose and Fitting Tight-

ening Procedure . . . . . . . . . . . . . . . . . . . 2-11

Fastener Torque Specifications . . . . . .2-12

3 System Descriptions............ 3-1

Power System. . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Hydraulic System . . . . . . . . . . . . . . . . . . . . . 3-1

Electrical System. . . . . . . . . . . . . . . . . . . . . . 3-1

Machine Control. . . . . . . . . . . . . . . . . . . . . . . 3-1

Safety Measures . . . . . . . . . . . . . . . . . . . . . . 3-1

4 Service and Guidelines......... 4-1

Machine Preparation, Inspection and

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

General.............................4-1

Preparation, inspection and

maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Qualified Sinoboom equipment

mechanics..........................4-1

Pre-operation inspection. . . . . . . . . . . . 4-1

Pre-delivery inspection and

frequent inspection . . . . . . . . . . . . . . . . . 4-1

Annual machine inspection . . . . . . . . . 4-1

Preventive maintenance . . . . . . . . . . . . 4-2

Storage .............................4-3

Maintenance and Servicing

Precautions ...........................4-3

General.............................4-3

Safety and workmanship . . . . . . . . . . . 4-3

Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Component removal and installation4-4

Component disassembly and

assembly ...........................4-4

Scrap of structural parts . . . . . . . . . . . . 4-4

Pressure-fit parts . . . . . . . . . . . . . . . . . . . 4-5

Bearings ............................4-5

Gaskets.............................4-5

Bolt usage and torque application . . 4-5

Hydraulic lines and electrical wiring 4-5

Hydraulic system . . . . . . . . . . . . . .. . . . . 4-5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Battery..............................4-5

Pins and composite bearing. . . . . . . . . . . 4-5

Application of Insulating Silicone

Grease to Electrical Connections . . . . . 4-6

5 Maintenance ...................... 5-1

Conducting a Pre-delivery Inspection . 5-2

Following a Maintenance Schedule . . . 5-2

Completing a Repair & Inspection

Report.................................5-3

Major Modification and Repair Record 5-6

Checklist A Procedures . . . . . . . . . . . . . . . 5-7

A-1 Inspect All Manuals. . . . . . . . . . . . . 5-7

A-2 Inspect All Decals . . . . . . . . . . . . . . 5-7

A-3 Check for Damaged, Loose or

LostParts...........................5-7

A-4 Inspect Hydraulic Oil Level . . . . . 5-7

A-5 Inspect Hydraulic Leakage . . . . . 5-8

A-6 Inspect Fuel Level . . . . . . . . . . . . . . 5-8

A-7 Inspect Fuel Leakage . . . . . . . . . . 5-9

A-8 Inspect Engine Oil Level. . . . . . .5-10

A-9 Inspect Coolant Level . . . . . . . . . 5-11

A-10 Inspect Engine Belt . . . . . . . . . . 5-11

A-11 Inspect Fuel Strainer (fuel-

water separator) . . . . . . . . . . . . . . . . . . .5-12

A-12 Inspect Cooling Fan. . . . . .. . . .5-13

A-13 Inspect Engine Intake

System.............................5-13

A-14 Functional Tests. . . . . . . . . . . . . .5-13

A-15 Perform Maintenance after

30 Days............................5-17

A-16 Exhaust Oscillate Cylinder . . .5-17

Checklist B Procedures . . . . . . . . . . . . . .5-17

B-1 Replace Hydraulic Oil Tank

Return Filter Element . . . . . . . . . . . . . .5-17

B-2 Inspect Rim, Tire and

Fasteners..........................5-18

B-3 Inspect Hydraulic Oil . . . . . . . . . .5-18

B-4 Inspect Cooling System . . . . . . .5-18

B-5 Replace Fuel Strainer (Fuel-

water Separator) Element . . . . . . . . .5-18

B-6 Inspect Air Filter of Hydraulic

Tank ...............................5-20

B-7 Replace High-Pressure Filter

Element............................5-20

B-8 Replace Air Filter Element of

Engine .............................5-21

B-9 Inspect Angle Sensor and

Travel Switch . . . . . . . . . . . . . . . . . . . . . .5-22

B-10 Inspect Engine Exhaust

System.............................5-22

B-11 Inspect Drive Reducer Oil

Level...............................5-22

B-12 Inspect Worm Gear End Gap 5-23

B-13 Inspect Slewing Bearing

Bolts ...............................5-23

B-14 Lubricate Slewing Bearing . . .5-25

B-15 Inspect Platform Oscillating

Cylinder Fasteners . . . . . . . . . . . . . . . .5-25

B-16 Test Cylinder Drift . . . . . . . . . . . .5-26

B-17 Test Oscillate Cylinder

Exhausting and Counterbalance

Valve Locking . . . . . . . . . . . . . . . . . . . . . .5-26

B-18 Inspect Electrical Wiring . . . . .5-27

B-19 Inspect the Battery . . . . . . . . . . .5-27

B-20 Test Oscillate Outriggers . . . . .5-28

B-21 Test Drive Speed. . . . . . . . . . . . .5-28

B-22 Inspect Emergency Lowering 5-29

B-23 Inspect Tilt Protection . . . . . . . .5-29

B-24 Test Braking Distance . . . . . . . .5-30

Checklist C Procedures . . . . . . . . . . . . . .5-30

C-1 Replace Fuel Filter Element. . .5-30

C-2 Replace Air filter of Hydraulic

Tank ...............................5-31

C-3 Replace Engine Oil. . . . . . . . . . . .5-31

C-4 Replace Engine Oil Filter . . . . . .5-32

C-5 Inspect Weighing System . . . . .5-33

Checklist D Procedures . . . . . . . . . . . . . .5-34

D-1 Replace Drive Reducer Gear

Oil..................................5-34

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