Simpro Multi-Tip Manual de usuario

User Manual | Simpro Multi-Tip®

Original Instructions | English | v17.0 | November 2018

USER MANUAL

S i m p r o M u l t i - T i p ®

No part of this document may be reproduced or transmitted in any form or by any means,

electronic, mechanical, photocopying, recording, or otherwise, without the written

permission of the publisher.

For the purpose of standards compliance and international conformity, this document uses

Système International (SI) units. These may be converted to their Imperial equivalents as

follows:

1 kilogram (kg) = 2.2 pounds (lb)

1 metre (m) = 1000 millimetres (mm) = 1.09 yards (yd) = 39.37 inches (in)

The following textual conventions are used throughout this document:

Text in GREEN indicates a point of interest.

Text in RED indicates a point of warning, or a safety hazard.

Any errors in this document should be reported by email to [email protected].

User Manual | Simpro Multi-Tip®

Original Instructions | English | v17.0 | November 2018 | Page 2

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1Contents 
1Contents..........................................................................................................................3 
2Overview .........................................................................................................................5 
 Key Features .......................................................................................................................... 6 
 Construction .......................................................................................................................... 6 
 Mechanism ............................................................................................................................ 6 
 Duty cycle .............................................................................................................................. 6 
 Intended operational life .................................................................................................... 7 
 Noise emissions ...................................................................................................................... 7 
 Environmental restrictions.................................................................................................... 7 
 Layout of Parts....................................................................................................................... 8 
 Notes ....................................................................................................................................... 8 
3Safety...............................................................................................................................9 
 Safety features ...................................................................................................................... 9 
 Reasonably foreseeable misuse ........................................................................................ 9 
 Hazard and Risk Assessment Guide .................................................................................. 9 
 Risk Evaluation guide ................................................................................10 
 Identified Hazards .....................................................................................11 
 Residual Hazards ................................................................................................................. 14 
 Safety Norms ........................................................................................................................ 15 
4Operating Instructions .................................................................................................17 
5Maintenance................................................................................................................19 
 Quick Troubleshooting Guide........................................................................................... 19 
 Cleaning ............................................................................................................................... 20 
 Ingress protection......................................................................................20 
 Cradle jams.......................................................................................................................... 20 
 Cradle jams while raising .........................................................................20 
 Cradle jams while lowering......................................................................21 
 Battery and charger........................................................................................................... 23 
 Battery state indicator ..............................................................................23 
 Battery charging .......................................................................................24 
 Battery maintenance ...............................................................................24 

 
User Manual | Simpro Multi-Tip® 
Original Instructions | English | v17.0 | November 2018 | Page 4
 Battery storage ..........................................................................................24 
 Hydraulic system ................................................................................................................. 25 
 Powerpack.................................................................................................25 
 Control valves............................................................................................25 
 Lift Ram .......................................................................................................25 
 Maintenance.............................................................................................25 
 Hydraulic fluid ............................................................................................25 
 Hydraulic system schematic....................................................................26 
 Circuit diagrams.................................................................................................................. 26 
 12VDC battery circuit diagram...............................................................26 
6Assembly, Handling, Transport & Storage.................................................................27 
 Assembly............................................................................................................................... 27 
 Moving .................................................................................................................................. 27 
 Lifting ..................................................................................................................................... 27 
 Transportation...................................................................................................................... 27 
 Storage ................................................................................................................................. 28 
7Safety Inspections ........................................................................................................29 
 Pre-inspection checklist..................................................................................................... 29 
 Monthly inspection ............................................................................................................. 29 
 Annual inspection............................................................................................................... 31 
8Spare Parts ....................................................................................................................33 
9Warranty........................................................................................................................35 
 Definitions: ............................................................................................................................ 35 
 Coverage ............................................................................................................................. 35 
 Exclusions .............................................................................................................................. 35 
 End User Claim Procedure ................................................................................................ 36 
 Agent Claim Handling Procedure................................................................................... 36 
10 EC Declaration of Conformity....................................................................................37 
11 Notes..............................................................................................................................38 
 
 

2Overview

Congratulations on your purchase of a Simpro Multi-Tip. The Multi-Tip is everything a bin lifter

should be - safe, reliable, cost-effective and easy to use. With a huge 150kg capacity and

15-second tipping cycle, it is ideal for operations where a light-duty mobile bin-tipping

machine is required.

The Multi-Tip features a single-mast lifting design

which gives the operator an unobstructed view of

operations to ensure safety. No cage guard is

required, since the two-hand control

system prevents the operator from

accessing moving parts while

using the machine. The open

design is also very easy to clean

and maintain.

The standard Multi-Tip dumps bins

at a height of 1.6 metres and is

fitted with a cradle which lifts all

common EN840 wheelie bins, without clamping or

modification. However Simpro's modular cradle

architecture allows a Multi-Tip to be adapted to suit

almost any container weighing up to 150kg - including US-

style trash carts, BRUTE® bins, 205-litre drums and even

custom bins.

Additionally, other tipping heights between 1.2m

and 1.8m can be specified for custom

manufacture, including a fully height-

adjustable version if required.

Like all Simpro products, the Multi-Tip is extremely

robust, corrosion resistant, and requires no

regular maintenance.

As far as compliance and relieving me of hard work, this is

the best - absolutely the best!

Graham Hawkes Caretaker One Tree Hill College

User Manual | Simpro Multi-Tip®

Original Instructions | English | v17.0 | November 2018 | Page 6

Key Features

Key features of the Multi-Tip include:

1. A unique tipping action whereby bins are lifted straight up, and then gently rolled

forward around the lip of the container being emptied into. Benefits of this design

 and high stability.

2. A large lifting capacity of 150kg.

3. A reliable, maintenance-free design.

4. A powder-coated frame and zinc-plated cradle for corrosion protection.

5. A modular cradle architecture which can be easily adapted to suit different bins.

6. A bin retaining system for standard wheelie bins which does not require clamping or

fasteners simply place the bin 

Construction

The Multi-Tip consists of a steel frame with one vertical mast, a bin cradle, one hydraulic ram,

guarding, castor wheels, powerpack cover, grab handle with control buttons, power lead or

battery, hydraulic powerpack and control systems.

Mechanism

When operated, the bin cradle moves vertically in the masts, and is inverted at the

appropriate height by  track. A hydraulic ram provides

the force to lift and empty the bin. The ram is operated by a hydraulic powerpack, which is

normally powered by a battery. Simple control systems allow the operator to raise or lower

the bin in a controlled manner.

Duty cycle

The duty cycle of the Multi-Tip depends on the type of power supply and powerpack that is

fitted to the machine, as well as environmental factors and the manner in which the

machine is used. The figures given below are estimates only.

Power Supply

Duty Cycle

Throughput (net

tipped material)

No. of bins equivalent

(average ~100kg each)

Units

21Ah Battery

2,500kg

25 bins

per charge

55Ah Battery

6,000kg

60 bins

per charge

Battery + Continuous

Charge

1,500kg

15 bins

per hour, nonstop

Battery + Solar Panel

2,000kg

20 bins

per day (in mostly

sunny conditions)

1-Phase Mains

6,000kg

60 bins

per hour, nonstop

3-Phase Mains

12,000kg

120 bins

per hour, nonstop

The standard Multi-Tip uses a 21Ah battery power supply. Check the rating plate of

your machine if you are unsure of what type of power supply it uses.

Intended operational life

The intended operational life of the Multi-Tip is as follows.

Average Gross Bin Weight

Intended operational life

< 50kg

100,000 cycles

50kg –100kg

75,000 cycles

100kg –150kg

50,000 cycles

> 150kg

10,000 cycles

Noise emissions

The noise emissions of the Multi-Tip bin lifter in standard operation have been assessed as not

exceeding ~60 dB(A) .

Operators are not required to wear hearing protection but are recommended to do so if

using the machine on a constant basis.

ISO standards for machinery safety specify that noise emissions are to be measured in

A-weighted decibels (dB(A)), a unit of volume which is adjusted to reflect the

sensitivity of human hearing. The measurements are to be taken at a point 1.6 metres

above the ground, work position.

Environmental restrictions

The Multi-Tip may be used indoors or outdoors. However, the following restrictions apply:

1. A minimum floor area of two square metres, with a clear passage to exits;

2. Height above sea level not more than 1000m;

3. Ambient temperature not higher than +40℃and not lower than -10℃;

4. At ambient temperatures above 35℃, the relative humidity should not exceed 50%; at

lower temperatures, higher relative humidity is permitted;

5. Do not operate in flammable, explosive, corrosive, acidic or alkaline environments.

User Manual | Simpro Multi-Tip®

Original Instructions | English | v17.0 | November 2018 | Page 8

Layout of Parts

Notes

This User Manual describes approved procedures for the operation, maintenance,

and routine inspection of the Multi-Tip hydraulic bin-tipping machine.



the purposes of Machinery Directive 2006/42/EC.

Operator(s) must read and understand this manual before using the machine.

If the machine is to be leased, then this manual shall accompany the machine.

Simpro reserves the right to modify the design of the machine. If there is anything in

this manual that is not consistent with the actual machine, the actual machine should

be considered correct and the manual is only for reference.

Contact your authorized Simpro agent in the first instance if you encounter any

problems or faults with the machine.

Any errors in this manual should be reported by email to info@simpro.world.

3Safety

The Multi-Tip has been designed to be as safe as possible without restricting the ease-of-use

and versatility of the machine.

A comprehensive Hazard and Risk Assessment must be undertaken before the Multi-

Tip is used for the first time, as described in Section 3.3.

Safety features

The safety features of the Multi-Tip are as follows:

1. A shrouded dual-hand control system, which immediately stops the cradle whenever



2. A welded mesh panel which physically prevents the operator from accessing moving

parts while using the machine.

3. A tipping action which maintains the weight of the bin within the machine footprint.

4. A pressure-compensating lowering valve which automatically regulates the lowering

speed regardless of the weight of the bin.

Reasonably foreseeable misuse

The reasonably foreseeable misuse considered in the Multi-Tip design is as follows:

1. Attempts to use the machine by untrained operators;

2. Attempts to empty bins that the cradle is not specifically designed to hold;

3. Attempts to bypass dual-hand controls or other safety systems;

4. Attempts to access the operational area beneath the cradle without following

proper procedures;

5. Attempts to clean the machine without following proper procedures.

Hazard and Risk Assessment Guide

Machinery owners are required by law to conduct a comprehensive Hazard and Risk

Assessment for their equipment, considering all relevant factors such as the area it is used,

the skill and training of operators, the proximity of other persons, frequency of use, etc.

The following section is not a comprehensive site-specific Hazard and Risk Assessment, but an

assessment of the generic risk factors associated with the Multi-Tip design. Blank template

spaces are provided for the assessment of additional site-specific hazards.

As with all powered industrial equipment, some hazards will remain despite any

precautions undertaken by the manufacturer or owner of the machine. It is essential

that all operators are aware of these residual hazards and what they must do to

prevent harm to themselves or to others, as described in Section 3.4.

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