Simplex APOGEE Manual de usuario
Film-Tech
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STRONG
INTERNATIONAL
a division of Ballantyne of Omaha, Inc.
4350 McKinley Street
Omaha, Nebraska 68112 USA
Tel 402/453-4444 • Fax 402/453-7238
www.strong-cinema.com
INSTRUCTION MANUAL
and PARTS LIST
35mm UNITIZED PROJECTOR
This equipment is intended
FOR PROFESSIONAL USE ONLY
Read and understand all instructions before using
EXERCISE CAUTION WHEN
WORKING AROUND MOVING
PARTS
WARNING
To avoid risk of fire, do not use
nitrate or other flammable film.
Use safety film only.
SAVE THESE INSTRUCTIONS
TABLE OF CONTENTS
PREFACE 1
FIGURE 1 3
FIGURE 2 4
INSTALLATION
Unpacking 5
Mounting 5
LamphouseAlignment 6
Lamphouse Light Shield 6
Picture Changeover 6
Lens Turret 6
Projection Lenses 7
Flywheel 7
Sound ReaderAssembly 8
Analog 9
Digital 10
START-UP PROCEDURES
InitialOiling 15
Threading 16
Initial Operation 17
MAINTENANCE
Lubrication 18
Sprockets 18
Pad Rollers 18
Fastening Hardware 18
Film Gate 18
FilmTrap 18
Lens Turret 19
OverallAppearance 19
i
TABLE OF CONTENTS (continued)
FIGURE 3 20
FIGURE 4 21
ADJUSTMENTS & REPLACEMENTS
Intermittent Shoe Replacement 22
Film Trap &Aperture Changer 22
Pressure Strap Replacement 22
Studio Guide Replacement 22
Aperture PlateAdjustment 22
Gear Compartment Cover 23
Intermittent Movement 23
Intermittent Sprocket 24
FramingLight 24
Pad RollerAssemblies 24
ShutterTiming 25
Shutter Replacement 25
Film Gate Replacement 25
Film Sprocket Replacement 26
Sprocket Gear Replacement 26
Automatic Lens Turret 26
PARTS LISTS 28
STRONG INTERNATIONAL
a division of Ballantyne of Omaha, Inc.
Engineering/Sales
July 1, 2004
ii
PREFACE
THE SIMPLEXAPOGEE PROJECTOR, combining rugged construction with ease of opera-
tion, provides theatre owners with a superior mechanism, engineered to the high standards set for all Strong
International products. The following design features illustrate why the Simplex Apogee Projector is able
to provide continuously excellent performance throughout its long operating life:
UNIT DESIGN
Unit method of design simplifies part replacement and maintenance. All units may be quickly
removed and replaced. Components within a particular unit are just as easily handled.
SOUND READER
The analog and digital sound reader components are mounted to the same main frame as the optical
elements, insuring a straight film path. Minimal flutter and “wow” comply with all SMPTE standards.
MAIN DRIVE
The projector main drive is connected directly to the drive motor without pulleys and belts, eliminating the
need to adjust tension and/or replace these components.
OPTICS
A conical shutter, positioned close to the picture aperture, provides very high light efficiency. Optical
design is compatible to modern xenon lamphouse systems.
LENS TURRET
The Apogee Lens Turret is available in either Automatic or Manual configurations. The standard
turret accommodates (1) each 2-25/32" (71mm) diameter Wide Screen (flat) andAnamorphic (CinemaScope)
lens without use of a MagnaCom. A three-lens turret is available for export applications. Individual focus
controls permit concise focusing of each lens independently.
FILM COMPARTMENT
The roomy film compartment permits ease of threading and cleaning. The lens turret is hinged and
swings open for added convenience.
GEAR COMPARTMENT
The gear compartment has a removable cover, rounded corners, and an enameled finish which simplifies
cleaning and service.
1
MAIN FRAME
The main frame casting forms a single unit that is noteworthy for its simplicity and strength. A single
thread path serves all film-handling elements for both precise projection and sound reproduction.
FILM SPROCKETS
The upper feed and lower holdback sprockets, having twenty-four teeth each, reduce shaft speeds to
prolong operating life, permit smoother wraparound, and lessen the danger of splice breakage. Exclusive use
of VKF®sprockets insures minimum film wear. The pad rollers are made of durable, lightweight nylon.
FILM TRAP
The film trap conforms to the curved film gate, and accommodates the multiple-aperture plate used
with the lens turret. Film tension can be easily adjusted while the machine is running. The trap is readily
removed and replaced for routine cleaning and maintenance.
FILM GATE
The curved gate, together with the film trap, controls the movement of the film past the aperture. Gate
curvature provides compensation for heat-induced warping of the film at the aperture, thus insuring a sharper
image on the screen. The film gate runner is easily removed, cleaned, and replaced.
INTERMITTENT MOVEMENT
The intermittent movement features a webbed starwheel for high strength, long life, and positive
registration. The VKF®intermittent sprocket is adjustable, making absolute alignment possible.
LUBRICATION
A Spray-O-Matic Lubrication System, with a gear-driven oil pump, completely lubricates all moving
components. The moving parts inside the gear compartment are visible through the full-vision, oil-sealed
plexiglass window on the off-operator side of the mechanism. The intermittent movement lubricates itself by
pump action, and the Spray-O-Matic system. An oil level sight glass in the film compartment permits a visual
check of the oil level.
COOLING
The Simplex Apogee Projector includes a heat sink positioned behind the shutter blade and aperture to
absorb radiant heat and protect the trap and film. Cooling fans further reduce heat at the film plane.
VKF® is a registered trademark of LaVezzi Precision, Inc. Elmhurst, Illinois
2
FIGURE 1
3
CONTROL
CABINET
FOCUS
KNOB
PICTURE
CHANGEOVER
DEVICE
FOCUS
KNOB
FILM TRAP
COOLING FANS
RESET LEVER, INDEX
STOP PIN
SHUTTER ADJUSTING
KNOB
DRIVE
MOTOR
TURRET “OPEN”
LEVER
DEADSTOP
ADJUST
OIL FILL
CUP
FIGURE 2
4
APERTURE LOGIC
SENSING SWITCH
UPPER FEED
SPROCKET
FILM TENSION
ADJUSTING
KNOB
GATE
RELEASE
PIN
INTERMITTENT
SPROCKET
HOLDBACK
SPROCKET
APERTURE
CUE
OIL DRAIN
ANALOG
SOUND
READER
DIGITAL
SOUND
READER
SHUTTER
GUARD
FRAMING
HANDLE
CHANGEOVER
DEVICE
OIL SIGHT
GLASS
TURRET
RESET
SWITCH
RELEASE,
APERTURE
MOTOR
COVER
FRAMING
LIGHT
INSTALLATION
EACH SIMPLEX APOGEE PROJECTOR is carefully inspected and film-tested before
leaving the factory. Carefully inspect the unit on receipt for any shipping damage, and file any damage
claims with the carrier immediately. It is the responsibility of the consignee, not Strong International or its
dealers, to file such claims.
THE FOLLOWING RECOMMENDATIONS should be studied carefully prior to installa-
tion. Even if received mounted and prewired to a Strong console, it is advisable to review and inspect the
following steps prior to energizing the system. Your Strong International Dealership may wish to assist in
installing those projection booth products supplied by their firm.
UNPACKING
The Simplex Apogee projector is shipped in a sturdy wooden crate. TOP and OPEN THIS SIDE are
marked on the carton. The projector is mounted to the base of the crate with (2) 5/16-18 hex head screws.
An accessory kit is shipped with each SimplexApogee projector. The kit includes the following:
(1) Can Simplex Projector Oil
(1) Oiler
(1) SetAllen Wrenches
The tools and accessories are required for adjustments and routine maintenance after installation. Store
them in a secure location in the projection booth.
MOUNTING
Mount the Apogee to the mounting arm on the front of the console or pedestal. Some consoles will
require spacer block(s) to position the projector’s picture aperture at the correct working distance; see the
console installation instructions. Start the top two bolts, through the washers and spacer block (if required),
into the back of the main frame casting. The projector can then be lifted into place, and the top two bolts into
the casting lowered into the slotted holes in the projector mounting arm. In this manner, the mounting arm
will bear the weight of the projector while the two bottom bolts are started.
To avoid crossthreading, the 3/8-16 mounting bolts should be screwed in fingertight as far as possible.
Before tightening the bolts, check that both the lamphouse/console and projector are on the same, level plane.
Terminals for the drive motor power leads are provided in the projector control cabinet. See the following
section detailing Electrical Connections.
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