Simco-Ion IQ Power HL Manual de usuario

5201258 Rev. C

IQ Power HL Power Supply

IQ Power™ HL Power Supply

with Sensor Technology

Associated Equipment - Appareillage Connexe

for the IQ Power HL Static Bar

INSTALLATION AND OPERATING INSTRUCTIONS

IQ Power HL Power Supply 5201258 Rev. C

TABLE OF CONTENTS

1. SAFETY WARNINGS.................................................................................................1

2. DESCRIPTION ..........................................................................................................3

Features ...................................................................................................................4

3. SPECIFICATIONS .....................................................................................................4

4. INSTALLATION.........................................................................................................5

Mounting................................................................................................................5

Electrical Connections.............................................................................................6

Power Supply Number (Address / Device Number) ..............................................15

Set Up (with IQ Power Control Station) ..............................................................15

5. OPERATION .......................................................................................................... 19

Power Supply Indicators........................................................................................19

Power Supply Operators........................................................................................19

System Start-up.....................................................................................................20

System Operation (with IQ Power Control Station) ............................................21

6. MAINTENANCE..................................................................................................... 22

Cleaning the Static Bar..........................................................................................22

7. TROUBLESHOOTING ............................................................................................ 23

8. PARTS & ACCESSORIES ........................................................................................ 25

9. WARRANTY & SERVICE ........................................................................................ 26

IQ Power HL Power Supply 5201258 Rev. C

1. SAFETY WARNINGS

Simco-Ion recommends that these instructions be read completely before installation

or operation is attempted. Failure to do so could result in personal injury and/or

damage to the equipment.

NOTE – Statements identified with NOTE indicate precautions necessary

to avoid potential equipment failure.

CAUTION – Statements identified with CAUTION indicate potential

safety hazards.

ATTENTION – Les déclarations identifiées avec ATTENTION indiquent

des dangers potentiels pour la sécurité.

WARNING – Statements identified with WARNING indicate potential

serious injury hazards.

AVERTISSEMENT – Les déclarations identifiées avec AVERTISSEMENT

indiquent un risque de blessures graves.

NOTE – This equipment must be correctly installed and properly

maintained. Adhere to the following notes for safe installation and operation:

1. Read instruction manual before installing or operating equipment.

2. Only qualified service personnel are to perform installation and repairs.

3. All equipment must be properly grounded, including machine frame to which

the equipment is mounted.

4. Disconnect input power before connecting or disconnecting static neutralizing

bars to high voltage power supply.

5. Do not operate power supply in close proximity to flammable liquids.

6. Do not use standard Ethernet cables with IQ Power Systems.

CAUTION – This product is intended to be supplied by a Listed AC

Adapter or Power Unit marked “Class 2” or “LPS” and rated output 24

VDC, 1.6A.

ATTENTION – Ce produit est destiné à être alimenté par un adaptateur

de courant alternatif ou transformateur listé “ classe 2 “ ou “ LPS “ et avec

une puissance nominale 24 VDC , 1.6A

IQ Power HL Power Supply 5201258 Rev. C

CAUTION – Electrical Shock Hazard

Disconnect input power to the high voltage power supply before connecting

or disconnecting static neutralizing bar or performing any maintenance to

the system. Avoid touching static neutralizing bar when power supply is

energized.

ATTENTION – Risque De Choc Électrique

Couper l’alimentation à l’alimentation électrique de haute tension avant de

brancher ou de débrancher la barre de neutralisation statique ou d’effectuer

un entretien au système. Évitez de toucher la barre de neutralisation statique

lorsque l’alimentation électrique est sous tension.

WARNING

–

Fire Hazard

Do not install or operate power supply in close proximity to any flammable

liquids or solvents.

AVERTISSEMENT - Risque d’incendie

Ne pas installer ou d’utiliser le l’alimentation électrique à distance à

proximité de liquides ou de solvants inflammables

WARNING – Substitution of components may impair intrinsic safety.

(refer to Figure 1)

AVERTISSEMENT – La substitution de composants peut compromettre

la securite intrinseque. (referez-vous au schema 1)

IQ Power HL Power Supply 5201258 Rev. C

2. DESCRIPTION

WARNING

–

Fire Hazard

IQ Power HL Power Supply for use in Non-Hazardous (Unclassified)

locations only.

AVERTISSEMENT – Risque d’incendie

IQ Power HL est pour une utilisation dans les endroits non dangereux (non

classifiés) seulement.

Simco-Ion’s IQ Power HL Power Supply provides microprocessor controlled high

voltage DC output to the static bar. High voltage causes ionizing pins on the static

bar to generate positive and negative ions. The electric field from the static charge

on material being processed will attract opposite polarity ions from the static bar

causing the material to be neutralized. Excess ions will either recombine in air or

dissipate to ground.

The IQ Power HL Power Supply only supports operation of speed and hybrid type

static bars.

The IQ Power HL static bar is tailored to the application. Speed bars are optimized

to operate on high speed webs at distances of 50 to 230 millimeters [2 to 9 inches].

Hybrid bars operate at distances of 150 to 460 millimeters [6 to 18 inches] on webs

where the web path is somewhat variable.

The IQ Power HL static bar has a plug-in style high voltage connector. The

connector features a pin that sets the IQ Power HL Power Supply for the type IQ

Power HL bar installed and optimizes the power supply output for that type of bar.

The Control Station is a convenient hub that provides power and communication

for IQ Power or IQ Easy devices. Two-way digital communication provided by the

Control Station enables monitoring and logging of system performance, and allows

access to enhanced features in the static neutralization system. These enhanced

features include; manual control of ionization balance, Auto-Tune automatic

control of ionization balance and CLFB (Closed-Loop Feedback) providing the

ultimate in static eliminator control (use of the IQ Power HL Sensor is required).

All IQ Power optional modules use 8-conductor modular cable and RJ-45 connectors

for connection to the IQ Power system. They are typically supplied with 7 foot cable

assemblies but longer lengths are available by calling Simco-Ion customer service

(800) 203-3419 (refer to Section 8, Parts and Accessories).

IQ Power HL Power Supply 5201258 Rev. C

Features

• Easy calibration procedure simplifies set-up.

• Display indicates ionizing performance of system.

• Indicators display status of neutralizing system, power, service required and

detection of system faults.

• Relay contact output “echoes” indicators for remote sensing and alarm.

• Optional control station that provides power and a communication hub for

IQ Power static neutralizing systems.

• Optional static sensor for gathering web charge data (used in CLFB mode).

3. SPECIFICATIONS

IQ Power HL Power Supply

Input Power 24 VDC, 1.5A from AC adapter or Control Station

Output Voltage +/-7 kV“Speed Bar”; +/-8 kV“Hybrid Bar”

Dimensions 202L x 123W x 106H mm [7.95”L x 4.85”W x 4.17”H]

Weight 1.94 kg [4.28 lb]

Operating Temperature 43°C [110°F] max

Enclosure Aluminum, blue epoxy powder coated

High Voltage Connectors 2 proprietary IQ Power HL plug-in outlets

AC Adapter

Type “Universal”desktop

Input Power 100-240 VAC 50/60 Hz input (IEC 320 inlet)

Output 24 VDC, 1.6A max

Dimensions (Reference) 110L x 52W x 32H mm [4.33”L x 2.05”W x 1.26”H]

Weight 0.22 kg [0.49 lb]

Enclosure Thermoplastic, black

IQ Power HL Power Supply 5201258 Rev. C

4. INSTALLATION

Mounting

Figure 1. IQ Power HL Control Drawing

IQ Power HL Power Supply 5201258 Rev. C

A. Locate at a convenient place within reach of static bar high voltage cable. Power

for AC adapter and an electrical ground connection must be available.

B. Secure to mounting surface (commonly a machine frame) using M5 or M4 [#10

or #8] hardware (not supplied).

NOTE – Do not apply line voltage to AC adapter or Control Station until

installation is complete. Also ensure that all input power switches are in the

OFF (0) position.

WARNING

–

Fire Hazard

Do not install power supply within hazardous (classified) locations. Install in

non-hazardous (unclassified) locations only (see Figure 1).

AVERTISSEMENT

–

Risque d’incendie

Ne pas installer le transformateur à distance des emplacements dangereux

(classifiés). Installer dans des emplacements non dangereux (non classifiés)

seulement (voir Figure 1 ).

Electrical Connections

A. Ground power supply by connecting a ground lead between ground terminal

on flange of power supply and a good electrical machine ground.

B. Connect static bar by cutting high voltage cable to length, terminating leads,

and connecting to power supply: (see Figure 2)

1. Cut HV cable to length, leaving an extra 3¼” for connector.

2. Strip black plastic jacket back 2½”, being careful not to nick insulation of

HV wires. (Practice stripping jacket on waste length of HV cable.)

3. Strip insulation of HV wires back ¾”, being careful not to nick conductor

of HV wire.

4. Straighten conductors and insert into HV connector until conductor

protrudes out from the tip of connector.

5. Solder conductor to tip of connector by applying solder to exposed

conductor. Ensure that the solder does not overflow and fill neck area of tip.

6. Trim off excess conductor protruding from tip of connector.

IQ Power HL Power Supply 5201258 Rev. C

Figure 2. Conduit Seal and HighVoltage Cable Terminations

7. Place HV Connectors into HV plug bottom. The black plastic jacket should be

fully engaged in strain relief section of HV plug.

8. Install HV plug top onto bottom making sure plug comes together properly

with no binding or gapping. Hold together firmly.

9. Insert nylon screws through holes in plug bottom and tighten to secure plug

together (do not over tighten screws).

10. Plug in high voltage connector on static bar to HV1 or HV2 on power supply.

Secure high voltage connector with the (2) captive screws on the sides of

connector. Do not over-tighten.

Note that conduit seals must be properly installed to prevent the propagation of

vapors and flames through conduit runs (see Figure 2). Outer (black) jacket of

HV cables must be removed and (white) insulated wires separated) before filling

conduit seals with cement.

NOTE – Use care not to nick or cut insulation on HV wires.

CAUTION – Electrical Shock Hazard

Do not connect static neutralizing bar with power supply energized.

Disconnect input power or switch power off before connecting static bar.

ATTENTION – Risque De Choc

Ne branchez pas la barre de neutralisation statique avec alimentation sous

tension. Couper l’alimentation ou coupez le courant avant de connecter la

barre statique.

IQ Power HL Power Supply 5201258 Rev. C

NOTE – Failure to fully seat high voltage connectors into power supply

connectors may result in permanent damage to bar, cable or power supply.

Connect power supply alarm output

(if used). The power supply “Alarm Output”

is a standard DB25 pin connector located on the end of the IQ Power HL Power

Supply. A maximum distance of 3 meters [10 feet] or less is recommended.

Figure 3. IQ Power HL Power Supply Alarm Output

Alarm Output Pin-out

Pin Description Pin Description

1 Remote on/off optocoupler (-) 10 No connection

14 Remote on/off optocoupler (+) 6 No connection

19 No connection

2 Clean Bar Relay (common)* 11 Power Relay (common)*

3 Clean Bar Relay (normally closed)* 7 Power Relay (normally closed)*

16 Clean Bar Relay (normally open)* 20 Power Relay (normally open)*

8 Fault Relay (common)*

4 Fault Relay (normally closed)* 12 Power in (ground)**

17 Fault Relay (normally open)* 24 Power in (ground)**

9 Bar On Relay (common)* 13 Power in (+24 VDC)**

5 Bar On Relay (normally closed)* 25 Power in (+24VDC)**

18 Bar On Relay (normally open)*

*30V 1A Rating on Contacts.

**1.6A Rating, Connect pins 12 & 24 in parallel and 13 & 25 in parallel.

The power supply alarm output provides a variety of relay contact outputs

that indicate the status of the power supply. The relay contacts are rated for

a maximum of 1A at 30 VDC. The alarm output connector also provides a

means of remote power in. (see Figure 3)

Remote On/Off

Control (if used). The power supply “Alarm Output”

connector also provides for remote on/off control of the power supply. Remote

on/off control is configured with a jumper on a pin header on the main power

supply circuit board. The default configuration is with remote control disabled.

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