Siemens SINAMICS G130 Manual de usuario

Operating instructions · 03/2012

Braking Module / braking resistor

SINAMICS G130

SINAMICS

Braking Module / braking resistor

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SINAMICS

SINAMICS G130

Braking Module / braking resistor

Operating Instructions

Control version V4.5

03/2012

A5E00331454A

Safety information

General

Mechanical installation

Connection

Maintenance and servicing

Technical specifications

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the relevant information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E00331454A

Ⓟ 04/2012 Technical data subject to change

Braking Module / braking resistor

Operating Instructions, 03/2012, A5E00331454A 3

Table of contents

1 Safety information...................................................................................................................................... 5

1.1 Warnings........................................................................................................................................5

1.2 Safety and application instructions ................................................................................................6

1.3 Components that can be destroyed by electrostatic discharge (ESD) ..........................................7

2 General...................................................................................................................................................... 9

2.1 Braking Module ..............................................................................................................................9

2.2 Braking resistor ............................................................................................................................11

3 Mechanical installation............................................................................................................................. 13

3.1 General ........................................................................................................................................13

3.2 Braking Modules: overview ..........................................................................................................14

3.3 Installing the Braking Module.......................................................................................................17

3.3.1 Installing the Braking Module in a Power Module, frame size FX ...............................................17

3.3.2 Installing the Braking Module in a Power Module frame size GX................................................20

3.3.3 Installing the Braking Module in a Power Module frame size HX................................................23

3.3.4 Installing the Braking Module in a Power Module frame size JX.................................................24

3.4 Installing the braking resistor .......................................................................................................25

4 Connection .............................................................................................................................................. 27

4.1 Cable lugs ....................................................................................................................................28

4.2 Connecting the Braking Module...................................................................................................29

4.3 Connecting the braking resistor ...................................................................................................32

4.4 Disabling the Vdc-max controller .................................................................................................33

5 Maintenance and servicing ...................................................................................................................... 35

6 Technical specifications........................................................................................................................... 37

Table of contents

Braking Module / braking resistor

4 Operating Instructions, 03/2012, A5E00331454A

Braking Module / braking resistor

Operating Instructions, 03/2012, A5E00331454A 5

Safety information 1

1.1 Warnings

WARNING

Hazardous voltages are present when electrical equipment is in operation.

Severe personal injury or substantial material damage may result if these warnings are not

observed.

Only qualified personnel are permitted to work on or around the equipment.

This personnel must be thoroughly familiar with all the warnings and maintenance

procedures described in these operating instructions.

The successful and safe operation of this device is dependent on correct transport, proper

storage and installation, as well as careful operation and maintenance.

National safety guidelines must be observed.

DANGER

Five safety rules

When carrying out any kind of work on electrical devices, the "five safety rules" according to

EN 50110 must always be observed:

1. Disconnect the system.

2. Protect against reconnection.

3. Make sure that the equipment is de-energized.

4. Ground and short-circuit.

5. Cover or enclose adjacent components that are still live.

NOTICE

For a UL-approved system use 60/75°C copper conductors only.

Safety information

1.2 Safety and application instructions

Braking Module / braking resistor

6 Operating Instructions, 03/2012, A5E00331454A

1.2 Safety and application instructions

DANGER

This equipment is used in industrial high-voltage installations. During operation, this

equipment contains live, bare parts. For this reason, they could cause severe injury or

significant material damage if the required covers are removed, if they are used or operated

incorrectly, or have not been properly maintained.

When the machines are used in non-industrial areas, the installation location must be

protected against unauthorized access (protective fencing, appropriate signs).

Prerequisites

Those responsible for protecting the plant must ensure the following:

● The basic planning work for the plant and the transport, assembly, installation,

commissioning, maintenance, and repair work is carried out by qualified personnel and/or

checked by experts responsible.

● The operating manual and machine documentation are always available.

● The technical specifications regarding the applicable installation, connection,

environmental, and operating conditions are always observed.

● The plant-specific assembly and safety guidelines are observed and personal protection

equipment is used.

● Unqualified personnel are forbidden from using these machines and working near them.

This operating manual is intended for qualified personnel and only contain information and

notes relating to the intended purpose of the machines.

The operating manual and machine documentation are written in different languages as

specified in the delivery contracts.

Note

We recommend engaging the support and services of your local Siemens service center for

all planning, installation, commissioning and maintenance work.

Safety information

1.3 Components that can be destroyed by electrostatic discharge (ESD)

Braking Module / braking resistor

Operating Instructions, 03/2012, A5E00331454A 7

1.3 Components that can be destroyed by electrostatic discharge (ESD)

CAUTION

The board contains components that can be destroyed by electrostatic discharge. These

components can be easily destroyed if not handled properly. If you do have to use

electronic boards, however, please observe the following:

•You should only touch electronic boards if absolutely necessary.

•When you touch boards, however, your body must be electrically discharged

beforehand.

•Boards must not come into contact with highly insulating materials (such as plastic

parts, insulated desktops, articles of clothing manufactured from man-made fibers).

•Boards must only be placed on conductive surfaces.

•Boards and components should only be stored and transported in conductive packaging

(such as metalized plastic boxes or metal containers).

•If the packaging material is not conductive, the boards must be wrapped with a

conductive packaging material (such as conductive foam rubber or household aluminum

foil).

The necessary ESD protective measures are clearly illustrated in the following diagram:

● a = conductive floor surface

● b = ESD table

● c = ESD shoes

● d = ESD overall

● e = ESD wristband

● f = cabinet ground connection

● g = contact with conductive flooring

g ga

c a

f f f f

6LWWLQJ 6WDQGLQJ 6WDQGLQJVLWWLQJ

Figure 1-1 ESD protective measures

Safety information

1.3 Components that can be destroyed by electrostatic discharge (ESD)

Braking Module / braking resistor

8 Operating Instructions, 03/2012, A5E00331454A

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