SICK LBC6 Series Manual de usuario

O P E R A T I N G I N S T R U C T IO NS

LABEL CHECKER

LBC6XX

All-in-one solution for OCR and various labels checking task

8024172/V3-0/2021-01|SICK

O pe r at i ng i ns t r uc t i o ns | LABEL CHECKER P6XX

Subject to change without prior notice.

Described Product

Label Checker

LBC6XX

Document Identification

Operating instruction for Label Checker

8024172

3.0

2021-01-01

Manufacturer

SICK AG

Erwin-SICK-Str. 1 · 79183 Waldkirch · Deutschland

www.sick.com

Manufacturing Location

SICK AG

Gisela-SICK-Str. 1 · 79276 Reute · Deutschland

Trademarks

Windows is a registered trademark Microsoft Corporation.

Halcon is a registered trademark of MVTec Software Gmbh.

Original Documents

The english issue 8024172 of this document is an original document of the SICK AG.

SICK AG does not accept responsibility for the correctness of anyunauthorized

translations of this document.

If in doubt, contact SICK or your local representative.

Legal Notices

Subject to change without prior notice.

CONTENTS 
 

8024172/V3-0/2021-01 
Subject to change without prior notice. 
 Operating instructions | LABEL CHECKER P6XX 
 
Contents 
 
1About this document ......................................................................... 8 
1 Information on the operating instructions...........................................................8 
2 Scope........................................................................................................................8 
3 Explanation of symbols...........................................................................................9 
4 Further information.............................................................................................. 10 
5 Customer service.................................................................................................. 10 
2Safety...............................................................................................11 
1 General safety notes............................................................................................ 11 
2 Intended use......................................................................................................... 11 
3 Requirements for the qualification of personnel............................................. 12 
3Installation.......................................................................................13 
1 Scope of delivery.................................................................................................. 13 
2 System requirements........................................................................................... 13 
3 Hardware............................................................................................................... 13 
3.1 Module components examples........................................................ 14 
3.2 Mounting and reflection prevention................................................. 19 
4 Electrical installation........................................................................................... 20 
4.1 LBC621 connections pin assignment.............................................. 20 
4.2 LBC63x connections pin assignment.............................................. 22 
4.3 LBCP64x/65x connections pin assignment.................................... 24 
4Getting started.................................................................................26 
1 User interface at a glance................................................................................... 26 
2 Login....................................................................................................................... 28 
3 Status results........................................................................................................ 30 
4 Inspection result................................................................................................... 31 
5 Run tab.................................................................................................................. 32 
5.1 Create new job.................................................................................... 33 
5.2 Rename................................................................................................ 33 
5.3 Remove................................................................................................ 33 
5.4 Copy selected job............................................................................... 33 
5.5 Reset total counters........................................................................... 34 
5.6 Select inspection to set expected text............................................. 34 
5.7 Set expected text................................................................................ 34 
5.8 Inspection trigger................................................................................ 34 
5.9 How to create a job program............................................................. 35 
5.10 Renaming a job program................................................................... 35 
5.11 How to remove a job program........................................................... 35 

CONTENTS 
 

8024172/V3-0/2021-01|SICK 
O pe r at i n g i n s t r u c t i o ns | LABEL CHECKER P6XX 
Subject to change without prior notice. 
 
5.12 How to copy a selected job................................................................ 36 
5.13 Failed inspection - image process.................................................... 37 
6 Image tab.............................................................................................................. 38 
6.1 Save reference image........................................................................ 38 
6.2 List of available jobs........................................................................... 38 
6.3 Save Image to File.............................................................................. 39 
6.4 Image settings..................................................................................... 40 
6.5 Preprocessing filter............................................................................ 41 
6.6 How to adjust and save the reference image................................. 42 
6.7 How to perform picture calibration/rectification............................ 46 
7 Object locator........................................................................................................ 53 
7.1 Object locator region.......................................................................... 54 
7.2 Mask region......................................................................................... 58 
7.3 Search area region............................................................................. 58 
7.4 Region shape...................................................................................... 58 
7.5 How to adjust the object locator regions......................................... 59 
7.6 How to create the Object locator...................................................... 65 
7.7 Mask region......................................................................................... 69 
7.8 How to remove a region in the Object locator................................ 70 
8 OCR/OCV tab........................................................................................................ 71 
8.1 Add OCR/OCV region.......................................................................... 72 
8.2 Region shape...................................................................................... 72 
8.3 Print type.............................................................................................. 72 
8.4 Thresholding method......................................................................... 73 
8.5 Maximum mismatch........................................................................... 74 
8.6 Specify number of characters........................................................... 74 
8.7 CRC (Cyclic Redundancy Check)....................................................... 75 
8.8 Font....................................................................................................... 75 
8.9 Character type..................................................................................... 77 
8.10 Minimum confidence......................................................................... 78 
8.11 Reading type....................................................................................... 78 
8.12 Expected text counter........................................................................ 78 
8.13 Types of image filter........................................................................... 79 
8.14 How to manage the image filters..................................................... 82 
8.15 How to utilize each image filter........................................................ 84 
8.16 How to teach the OCR/OCV region................................................... 88 
8.17 How to select and adjust each type of Character segmentation. 94 
9 1D code...............................................................................................................104 
9.1 1D code types...................................................................................104 
9.2 Inverted..............................................................................................104 
9.3 Specify number of characters.........................................................105 
9.4 Quality check.....................................................................................105 
9.5 1D code reading type.......................................................................105 
9.6 Expected text change.......................................................................106 

CONTENTS 
 

8024172/V3-0/2021-01 
Subject to change without prior notice. 
 Operating instructions | LABEL CHECKER P6XX 
 
9.7 1D code expected text.....................................................................106 
9.8 How to read 1D code.......................................................................107 
10 2D code ...............................................................................................................110 
10.1 2D code type.....................................................................................110 
10.2 Dot peening.......................................................................................111 
10.3 Inverted..............................................................................................111 
10.4 Specific number of characters........................................................111 
10.5 Quality check.....................................................................................111 
10.6 2D code reading type.......................................................................112 
10.7 Expected text change.......................................................................112 
10.8 2D code expected text.....................................................................112 
10.9 How to create 2D code ....................................................................113 
11 Other inspections...............................................................................................116 
11.1 Pixel counter......................................................................................117 
11.2 2D measurement..............................................................................120 
11.3 Pattern verifier..................................................................................126 
11.4 Blob....................................................................................................130 
12 FTP setup.............................................................................................................134 
12.1 FTP client settings............................................................................134 
12.2 How to save results..........................................................................136 
12.3 Draw results to image......................................................................136 
12.4 Save results to file. csv file..............................................................136 
12.5 IP address..........................................................................................137 
12.6 Port.....................................................................................................137 
12.7 Username..........................................................................................137 
12.8 Password...........................................................................................137 
13 Digital Inputs/ Outputs......................................................................................138 
13.1 Apply...................................................................................................138 
13.2 Start inspection trigger settings.....................................................139 
13.3 Output settings.................................................................................140 
13.4 Light settings.....................................................................................143 
13.5 How to set up the Input/Output settings.......................................144 
13.6 DI/DO for LBC621/LBC63x/LBC64x/LBC65x..............................146 
14 Font teaching......................................................................................................146 
14.1 Create/ modify new/existing alphabets........................................147 
14.2 Font teaching settings.....................................................................147 
14.3 How to create font teaching............................................................147 
15 Communication..................................................................................................151 
15.1 Command list....................................................................................153 
15.2 UDP, TCP/IP and serial ....................................................................155 
15.3 PROFINET...........................................................................................159 
15.4 Ethernet/IP........................................................................................163 
15.5 PROFINET and Ethernet /IP Control bits behavior.......................166 
15.6 LBC621 supported communication interfaces ............................174 

CONTENTS 
 

8024172/V3-0/2021-01|SICK 
O pe r at i n g i n s t r u c t i o ns | LABEL CHECKER P6XX 
Subject to change without prior notice. 
 
15.7 LBC63x/64x/65x supported communication interfaces............174 
15.8 CDBF600 module setup..................................................................175 
16 Output format .....................................................................................................177 
17 Camera simulator...............................................................................................185 
17.1 How to work with the camera simulator........................................185 
17.2 How to use the camera emulator in the AppStudio and run the 
LBC app..............................................................................................188 
18 Statistics..............................................................................................................191 
19 System settings..................................................................................................192 
19.1 Camera...............................................................................................192 
19.2 Inspections........................................................................................192 
19.3 Visualization......................................................................................193 
19.4 Time settings.....................................................................................194 
19.5 Save images on SD card..................................................................195 
19.6 Synchronize camera time with PC..................................................196 
19.7 SD card backup cloning...................................................................198 
5LBC Software................................................................................. 199 
1 Software installation..........................................................................................199 
2 Software update procedure and handling license file ..................................200 
3 Backup transfer to another camera and to HDD...........................................208 
4 Backup transfer between different versions of Software and 
Firmware/different camera types....................................................................211 
6Troubleshooting ............................................................................ 215 
1 Overview of possible faults & error..................................................................215 
2 Detailed fault analysis.......................................................................................215 
3 Resetting to factory mode.................................................................................216 
4Beep description................................................................................................216 
5 Ready LED status description...........................................................................217 
6 Returning devices...............................................................................................218 
7 SICK Support.......................................................................................................218 
7Appendices ................................................................................... 219 
1 Optic filters..........................................................................................................219 
1.1 Polarizing filter..................................................................................219 
1.2 IR filter................................................................................................220 
1.3 Polarizing and IR filters benefits, image performance tuning....220 
1.4 Polarizing filter influence on the camera image brightness .......221 
1.5 IR filter influence on the camera image........................................222 
1.6 Polarizing and IR filters (example components)...........................224 
2 Power cable wiring.............................................................................................228 
3 CDB650 connections pin assignment.............................................................228 
4 ICL300 connections pin assignment...............................................................229 
5 Encoder DFS60B-S1PA10000 pinout.............................................................230 

CONTENTS

8024172/V3-0/2021-01

Subject to change without prior notice.

Operating instructions | LABEL CHECKER P6XX

7.6 Trigger and external illumination connection.................................................232

7.7 Encoder connection (directly or via CDB650) ................................................232

7.8 LBC621 accessories..........................................................................................233

7.9 Illumination color influence..............................................................................234

7.10 Technical data....................................................................................................235

7.11 Additional accessories.......................................................................................238

7.12 Ordering information..........................................................................................238

1 ABOUT THIS DOCUMENT

8024172/V3-0/2021-01|SICK

O pe r at i n g i n s t r u c t i o ns | LABEL CHECKER P6XX

Subject to change without prior notice.

1About this document

1.1 Information on the operating instructions

These operatinginstructions provide important informationon how to use devices from

SICK AG.

Prerequisites for safe work are:

Compliancewith all safety notes and handling instructions supplied.

Compliancewith local worksafety regulations and general safety regulations for

device applications

The operatinginstructions are intended to be used by qualified personnel and electrical

specialists.

Read these operating instructions carefully before starting any work on the device, in

order to familiarizeyourself with the deviceand its functions.

The instructions constitute an integral part of the product, which must be stored

immediatenear the device, so they remain accessible to staff at all times. Should the

device be passed on to a third party, these operating instructions should be handed over

with it. These operating instructions do not provide information on operating the machine

in which the device is integrated. For further information, refer to the operating

instructions of the particular machine.

1.2 Scope

These operatinginstructions serve to incorporatethe device into a customer system.

Instructions are given by stages for all actions required. These instructions apply to all

available device variants of the product.

More detailed information of available device type and variants is listed on the on-line

product page:

▸https://www.sick.com/cz/en/machine-vision/2d-machine-vision/inspectorp62x/c/g507066

▸https://www.sick.com/cz/en/machine-vision/2d-machine-vision/inspectorp63x/c/g401751

▸https://www.sick.com/cz/en/machine-vision/2d-machine-vision/inspectorp64x/c/g401752

▸https://www.sick.com/cz/en/machine-vision/2d-machine-vision/inspectorp65x/c/g401753

Various device variants are used as examplesfor commissioning, based on the default

parameter settings for the relevant device.

ABOUT THIS DOCUMENT…1

8024172/V3-0/2021-01

Subject to change without prior notice.

Operating instructions | LABEL CHECKER P6XX

1.3 Explanation of symbols

Warnings and important information in this document are labeled with symbols. The

warnings are introduced with signal words that indicate the extent of the danger, these

warnings must be observed at all times. Care must be takento avoid accidents, personal

injury, and material damage.

DANGER

… Indicates a situation of imminent danger, which will lead to a fatalityor serious injuries

if not prevented.

WARNING

… Indicates a potentiallydangerous situation, which maylead to a fatality or serious

injuries if not prevented.

CAUTION

… Indicates a potentially dangerous situation, which may lead to minor/slight injuries if

not prevented.

NOTICE

… Indicates a potentially harmful situation, which may lead to material damage if not

prevented.

NOTE

… Highlights useful tips and recommendations as well as information for efficient and

trouble-free operation.

REFERENCE

Used to refer to other parts of these operatinginstructions or an external document.

Instructions to actions

▸The arrow denotes instructions to action.

1. The sequence of instructions for action is numbered.

2. Follow the order in which the numbered instructions are given.

1 ABOUT THIS DOCUMENT

8024172/V3-0/2021-01|SICK

O pe r at i n g i n s t r u c t i o ns | LABEL CHECKER P6XX

Subject to change without prior notice.

1.4 Further information

All the documentation availablefor the device can be found on the on-line product page

at:

▸www.sick.com

The following information is availablefor download:

Model-specific on-line data sheets for device variants, containing technical data,

dimensional drawings, and diagrams.

EU declaration of conformity for the product family.

Dimensional drawings and 3D CAD dimension models in various electronic for‐

mats.

These operatinginstructions, available in English and German, and in other

languages if necessary.

Other publications related to the devicesdescribedhere.

Publications dealing with accessories.

1.5 Customer service

If you require any technical information, our customer service department will be happy to

help. To find your representative, see the final page of this document.

Before calling, make a note of all type label data such as type code, serial number, etc. to

ensure faster processing.

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