Shini CD SERIES Manual de usuario

Date: Apr, 2009

Version: V2.1 (English)

CD series

Cabinet Dryers

1. General Description

2. Technical Specifications

2.2 Dimensions

2.1 CD Cabinet Dryer Series of Specification

3. Function Description

3.1 Working Principle Illustration

4. Safety Regulation

5. Installation

6. Operating Instruction

6.1 Test

6.2 Setting Temperature

6.3 Adjustment of Air Rate

6.4 Start-up Timer Setting

7. Service and Maintenance

8. Trouble Shooting

9. Drawing and Parts List

9.1 Parts Drawing

9.2 Parts List

10. Electrical Circuit

10.1 Main Electrical Circuit Diagram

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1-1

2-1

3-1

4-1

5-1

6-1

7-1

8-1

9-1

10-1

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Contents

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2-1

3-1

6-1

6-3

9-1

9-2

10-1

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6.5 setting the Over-thermal Protector 6-5

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Contents

10-9

11-1

11-2

11-5

11-7

11-9

10.5 Electrical Components List

10.6 Main Electrical Components Description

11. Maintenance Schedule

11.1About the Machine

11.2 Electrical Installation

11.3 Daily Checking

11.4 Weekly Checking

11.5 Monthly Checking

11.6 Half-yearly Checking

11-1

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10.3 Thermocouple and Terminal Wiring Diagram

10.4 Components Layout

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10-3

10-4

10-5

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10.2 Control Circuit Diagram 10-2

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Please read this manual carefully before installation and using of

the machine to prevent damage or personal injuries.

1. General Description

Model: CD-9

1-1

1. General Description

CD series of cabinet dryers are mostly used for simultaneous drying of

different kinds of polymers in small quantities or for drying materials for trial

moulding. They can also be applied in electronic engineering, electroplating,

pharmacy, paint baking, printing industries, etc. for preheating or drying

related products.

Features:

1-2

1. General Description

1) Accurate P .D. temperature control to achieve an even drying eect.

2) Air-proofed insulative door can maintain temperature constantly inside

to reduce energy consumption.

3) Stainless steel tray and liner bring no contamination to materials.

4) Optimal design for ease of maintenance and service.

5) Unique design of adjustable air inlet and exhaust.

6) 24 hours timer, easy to operate.

7) Overheat protector can prevent excessively drying.

8) Motor overload relay.

9) Visible alarm to indicate troubles immediately .

10) Tray size and inner dimensions of the dryer can be specied according

to requirements.

11) Upon request, it can be built to comply with worldwide electrical safety

standards ( For example : CE, UL, CSA, JIS etc. ).

All service work should be carried out by a person with technical training or

corresponding professional experience. The manual contains instructions for

both handling and servicing. Chapter 7, which contains service instructions

intended for service engineers. Other chapters contain instructions for the

daily operator.

Any modications of the machine must be approved by SHINI in order to

avoid personal injury and damage to machine. We shall not be liable for any

damage caused by unauthorized change of the machine.

Our company provides excellent after-sales service. Should you have any

problem during using the machine, please contact the company or the local

vendor.

Headquarter and T aipei factory

Tel: (886) 2 2680 9119

Shini USA Service Information

Tel: 440-530-1000

2.1 CD Cabinet Dryer Series of Specification

2.2 Dimensions

2. Technical Specifications

2-1

2. Technical Specifications

Model

Outer Dimensions

H W D (mm) Inner Dimensions

H1 W1 D1 (mm)

Pipe Heater

(kW) Blower Power

(kW, 50/60 Hz) Temperature

Range

()

Number

of Trays Total Tray

Capacity

(kg)

Weight

(kg)

Note: 1) Power supply: 3 , 230 / 400 / 460 / 575V, 50 / 60Hz.

2) "HT" stands for heat insulation model, the surface temperature

of which will not be more than 80 when setup temperature is 200 .

3) When drying temperature is below 150 , HT models can keep internal

temperature accuracy of 5 , when it is above 150 , internal temperature

accuracy is 12 .

40.37

4.5 0.37

9 1.5

200

250

200

250

200

250

550 150

200

9 90 180

252

20 200 415

587

CD-5

CD-5-HT

1200 800 610

1380 860 731 660 600 550

1440 800 610

1640 920 731 900 600 550

1700 1210 860

1887 1310 1032 1000 990 800

CD-9

CD-9-HT

CD-20

CD-20-HT

18 1.5

200

250 20 350 550

778

1865 1800 1060

2052 1900 1232 1200 1600 1000

CD-20L

CD-20L-HT

3. Main Functions

For cabinet dryers, materials to be dried are placed on the stainless steel

moveable material trays. During operation, process air will flow to heating

coil and be heated up to required temperature, then flow through a manifold

with evenly scattered holes. Moisture air is sent out through air exhaust port.

Designed to achieve a uniform drying effect.

3.1 Working Principle Illustration

3-1

1. Heating Coil 2. Air Inlet Blower 3. Air Chamber

4. Multi-vane Impeller 5. Paint-baked Cover 6. Air Inlet

7. Air Exhaust 8. Stainless Steel Tray 9. Heat-resistant Layer

4-1

4. Safety Regulations

Please abide by the safety guide when you operate the machine so

as to prevent damage of the machine and personal injuries.

All electrical components should be installed by qualified

electricians.

Turn off main switch and control switch during repair and

maintenance.

Warning High voltage

This mark is attached on the cover of the control box.

Warning Be careful

Be more careful when this mark appears.

Attention

No need for regular inspection because all the electrical parts in

the control unit are fixed tightly

Transportation and storage of the machine

Transportation

1) CD series are packed in crates or plywood cases with wooden pallet at

the bottom, suitable for quick positioning by fork lift.

2) After unpacked, castors equipped on the machine can be used for ease

of movement.

3) Do not rotate the machine and avoid collision with other objects during

transportation to prevent improper functioning.

4)The structure of the machine is well-balanced, although it should also be

handled with care when lifting the machine for fear of falling down.

5) The machine and its attached parts can be kept at a temperature from

-25 to +55 for long distance transportation and for a short distance,

it can be transported with temperature under +70 .

Storage OO

1) CD series should be stored indoors with temperature kept from 5 C to 40 C

and humidity below 80%.

2) Disconnect all power supply and turn off main switch and control switch.

3) Keep the whole machine, especially the electrical components away from

water to avoid potential troubles caused by the water.

4) Plastic film should be used to protect the machine from dust and rains.

Working environment

The machine should be operated:

1) Indoors in a dry environment with max. temperature +45 and humidity no

more than 80%.

Do not use the machine:

1) If it is with a damaged cord.

2) On a wet floor or when it is exposed to rain to avoid electrical shock.

3) If it has been dropped or damaged until it is checked or fixed by a

qualified serviceman.

4-2

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