Shindaiwa DGK25F Manual de usuario

File №DGO-391_DGK25F

SERVICE MANUAL

DGK25F

WARNING

This equipment is designed and built with safety in mind. However, your overall safety can be

increased by your full understand followed by the content in this manual.

Read this manual and familiarize yourself with its contents for your safety.

This equipment should only be operated and maintained by trained and qualified personnel.

This equipment is designed for generating power source of electric tools, home appliances and lights.

Do not install, operate or service this equipment without reading this manual and unless you clearly

understand this manual.

This service manual is edited for authorized person to perform repair,

maintenance, and trouble-shooting to Shindaiwa diesel engine generators,

designated as DGK25F

It is inevitably necessary to maintain and adjust shindaiwa products

periodically in order to use fully and safely for long time. Therefore,

understand this service manual fully enough before use and proper

maintenance.

The information contained in this service manual describes equipment

available at the time of publication. hile every attempt has been made to

give you the very latest information about your product, there may be some

differences between your equipment and the equipment described in this

manual. e reserve the right to make changes to equipments without prior

notice, and without obligation to make alterations to equipments previously

manufactured.

For service of the engine, refer to orkshop (Service) Manual provided by

the engine manufacturer described below.

MANUFACTURER

MODEL

REMARKS

ISUZU

4LE2TA

Tier 4

File №DGO-391_DGK25F

Table of Contents

1. Attention Statements

················································································

2. General Safety Instructions

·····································································

3. Specifications

······························································································

4. General

·········································································································

4-1 Dimension ·························································································· 5

5. General Parts Description

································································ 7

5-1 Main Parts and Feature ········································································· 7

5- Main Components ················································································ 8

6. Ser vice Data

·······························································································

6-1 Technical Specification ········································································ 1

6- Generator ························································································· 13

(1) Exciting Amperage ········································································· 14

( ) Resistance Value ··········································································· 14

7. ightening orque

······················································································

7-1 Specific Tightening Torque

··············································································

7- General Tightening Torque

··············································································

8. Periodical Check for Engine

····································································

9. rouble Shooting

························································································

9-1 Engine ····························································································· 0

9- Generator ························································································· 0

10. Engine Error Code

···················································································

10-1 Engine Code (Digital Display) ······························································

10- Error Code (Flash Pattern) ··································································

10-3 After Repair ····················································································· 4

10-4 Elimination of “Repair” Malfunction························································ 4

11. Wiring Diagram

············································································· 6

1. Attention Statements

・Technicians only who own enough knowledge and experience should work for

maintenance and operational check after maintenance.

・Before maintenance, always read this service manual as well as owner’s manual and

familiarize contents thoroughly before starting the service and maintenance of the

equipment for understanding of the equipment, safety instructions and cautions.

・

Throughout this manual are special attention statements.

A statement preceded by the triangular attention symbol and the word “ ARNING”

contains information that should be acted upon to prevent serious bodily injury.

A statement preceded by the triangular attention symbol and the word “CAUTION”

contains information that should be acted upon to prevent mechanical damage.

WARNING

CAU ION

2. General Safety Instructions

ELECTRIC SHOCK

NEVER touch the output terminals

during operation

NEVER touch the output terminal during

operation even though the breaker on the

load is being set at “OFF” position.

ALWAYS stop engine and make sure it

stopped before you will connect the loads to

the output terminals.

Suffocation by exhaust gas

NEVER run the engine indoors! Make

sure there is a ways good venti ation.

Fumes from engine exhaust cause

serious injury.

ALWAYS operate the equipment in the

ventilated area.

hen the equipment is used in a tunnel, hall

or any other indoor, the equipment for

ventilation must be used to prevent serious

accident caused by suffocation.

NEVER direct the exhaust fume to

houses nearby while considering the wind

flow direction.

Exhaust gas contains many harmful

elements that would cause affect to human.

Be free from suffocation when the

equipment is used in poorly ventilated area

such as inside of the building.

Entangled Injuries under

By Moving Componen

NEVER reach and touch the moving

component during operation!

ALWAYS stop the engine during inspection

to prevent serious bodily injury by entangled

accident under moving component.

Electric shock/Injuries/Burns

Never inspect equipment during

use

Never serve and inspect when equipment is

being operated.

It may cause electric shock, injuries or

burns.

WARNING-Use good judgment

NEVER run the engine when transporting

the equipment.

ALWAYS stop the equipment immediately if

it suddenly begins to violate or abnormal

noise. Inspect for broken, missing or

improperly installed parts.

ALWAYS keep the equipment as clean as

practical. Keep it free of loose vegetation,

mud, etc.

DO NOT make unauthorized

modifications or alterations to this equipment

of any of its components. YAMABIKO must

authorize alterations and modifications in

writing. Unauthorized modifications or

alterations may alter the equipment

operation and could jeopardize personal

safety during operation.

WARNING

Work Safe y

Generators and welders operate at very high

speeds and can do serious damage or injury

if they are misused or abused. Never allow a

person without training or instruction to

operate and serve this equipment!

Attention to CAUTION LABEL！

Caution labels are placed on this equipment

and it would request special attention for

operation. Make sure to locate the labels

and understand the content of the caution.

・Check the caution labels is legible. Always

keep the labels clean or replace them when

worn or damaged

・Clean the labels by cloth, water or

detergent and never use organic solvent or

gasoline which may cause label peel off due

to adhesive solvent.

・Make sure to replace the labels when

damaged and illegible.

Before replacing the label(s), make sure to

place the new label(s) in the same position.

STOP the equipment immediately when

abnormal circumstances are noticed!

STSTOP the equipment immediately whenever

abnormal circumstances are noticed such

as unusual noise, smell, vibration and etc.

It may lead serious accident or fatal damage

of the equipment or properties.

Inflammables！

Keep the equipment far away from fire such

as cigarettes when refueling fuel, oil or

battery fluid.

NEVER operate or service the equipment

nearby fire as the equipment may catch

fire.

No Modification！

NEVER modify the equipment without

manufacturer’s advanced approval. .

It may lead serious safety issue and damage

the equipment.

Inspect the equipment before engine

start for operation and periodical inspection

without fail！

Make sure to serve initial check before start

engine and periodical inspection for safety

and longer life of the equipment.

CAU ION

3. Specifications

Model Unit DGK 5F

Alternator

Generator Type - Revolving Field Brushless

Rated Frequency Hz 60

Rated Output(Prime)

Three phase kVA

Single phase kVA

15 [7.5] *1

Standby Output

Three phase kVA

7.5

Single phase kVA

16.5 [8.3] *1

Rated Voltage Three phase V 08/ 40/ [480] *1

Single phase V 1 0/139/ 40/[ 77] *1

Rated Current

Three phase- 08V

A 60

Three phase- 40V

A 60

Three phase-480V

A 30

Single phase-1 0V

A 6 .5× [31.3 x ]*1

Single phase- 40V

A 6 .5 [31.3]*1

Power Factor - Three phase 0.8, Single phase 1.0

Insulation class - F

Excitation - Self-Excitation (brushless)

No. of Poles - 4

Engine

Type - Vertical Water-Cooled 4-Cycle Diesel

Model(Manufacturer) - 4LE T(ISUZU)

No. of Cylinders

(bore × stroke) (in./mm) 4(3.35x3.78/85x96)

Continuous Rated

Output hp

33.5

Rated Speed rpm 1,800

Displacement

cu.in.

/liters

133

/ .179

Combustion System - Direct injection

(T rbo-charged)

Cooling Method - Water cooled

Starting Method - Electric

Fuel - No. -D,S15 EPA regulation

Lubricating Oil - API service-type CJ-4 class

Fuel Tank Capacity

gal.

/liters

51.5

/195

Lubricant Volume

gal.

/liters

2.7

/10.4(including filter

0.1

/0.4)

Cooling Water Volume

gal.

/liters

2.6

/10(including sub-tank

0.3

/1.0)

Starting Motor Capacity

V-kW 1 - .0

Charging Alternator Capacity

V-A 1 -50

Battery Capacity V-Ah 1 -7

Unit

Length

in.

/mm

/1,603

Width

in.

/mm

/850

Height

in.

/mm

/1,400

Dry Weight

lbs.

/kg

1,929

/875

Net Weight

lbs.

/kg

2,359

/1,070

*Specifications subject to change without notice.

**Generating application is 60Hz ONLY.

4. General

4-1 Dimension

Unit in the drawings below is shown by mm.

5. General Parts Description

5-1 Main Parts and Feature

(1) Serial Number

Unit Serial Number

Engine Serial Number

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