Shelbourne POWERMIX PLUS Series Manual de usuario

24-30m3

OPERATORS MANUAL

ORIGINAL INSTRUCTIONS

MAN-05025

POWERMIX PLUS

Issue 1 08/04/2019

SHELBOURNE PRODUCT

Issue 2

12.04.18

DEALER PRE-DELIVERY / INSTALLATION CHECK AND WARRANTY REGISTRATION –POWERMIX PLUS

DEALERS PRE-DELIVERY / INSTALLATION CHECK

IMPORTANT ⚠

All items listed below must be checked, and adjusted if necessary. The person conducting the inspection should tick each

item in the space provided, indicating whether or not adjustments were required. In the event of additional work being

needed, details should be given in the additional work / discrepancy box, located at the bottom of this sheet, or on a

separate sheet if required. When the inspection is complete, THIS FORM MUST BE COPIED & RETURNED TO: -

Shelbourne Reynolds within 30 days of delivery to customer, otherwise the invoice date to the dealer will be deemed to

be the start date for the warranty period.

SERIAL NUMBER: ......................................................... MACHINE NUMBER: ..........................................................

MODEL: .........................................................................

PLEASE TICK APPROPRIATE COLUMN FOR EACH ITEM UNDERTAKEN

Dealer Pre Customer Delivery / Installation / Commissioning

Checks OK

Adjusted

Check the PTO shaft length is compatible with the tractor. (see sections 5.5 & 5.6.)

Rotate the auger & check there is no unusual scratching or knocking sounds.

Check the drawbar height is adjusted to suit the tractor. (see section 5.2)

Check configuration of auger blades, and remove the blade guards. (see section 5.9)

Ensure the hoses are not taught when connected to the tractor.

Check planetary & 2-speed gearbox oil levels.

Check operation of all hydraulic services.

Check hydraulic system for leaks.

Check tyre pressures. (see section 7.4)

Check wheel nuts for correct torque setting. (see section 7.5)

Check brake ram operation & adjustment.

Check braking system for oil leaks.

Check operation of handbrake.

Lubricate all grease points.

Check in general that nuts & bolts are tight.

Check paintwork & finish.

Ensure that all safety guards & decals are fitted.

Ensure that an operator’s manual is supplied with the machine.

Additional Comments:

...........................................................................................................................................................................................

..........................................................................................................................................................................................

Dealer Representative’s Name: ..............................................................................................

Date: .........................................

Customer Instruction

Actioned

Explain the correct setting & operation of the machine to the customer.

Ensure the machine is correctly attached to the customer’s tractor.

Ensure the maintenance schedule is explained to the customer.

Ensure the lubrication & grease points are indicated to the customer.

Ensure all safety precautions & warning decals are explained to the customer.

Ensure the warranty policy is explained to the customer.

Ensure that the operator’s manual is handed to the customer.

Additional Comments:

...........................................................................................................................................................................................

Dealer Representative’s Name: .............................................................................................

Date: .........................................

For specific details please refer to the operator’s manual. Page 1 of 2

Issue 2

12.04.18

DEALER PRE-DELIVERY / INSTALLATION CHECK AND WARRANTY REGISTRATION –POWERMIX PLUS

Dealer Name: ............................................................................

Address: .........................................................................................................................................................................

.........................................................................................................................................................................

Post / Zip code: .........................................................................

Dealer Salesman Name: ............................................................

Customer Name: ......................................................................

Business Name (if different from above): ............................................................................................................................

Address: .........................................................................................................................................................................

.........................................................................................................................................................................

Post / Zip code: ........................................................................

Email Address: ........................................................................

Tel No. Home / Office: ............................................................... Cell / Mobile:...................................................................

SERIAL NUMBER: ....................................................................MACHINE NUMBER: ......................................................

MODEL: ..................................................................................

Dealer Signature: ...................................................................

Print Name: .......................................................................... Date:.................................................................................

Privacy Notice

Here at Shelbourne Reynolds Engineering Ltd we take your privacy seriously and will only use your personal information to administer your account and

provide the products and services you have requested from us.

We would occasionally like to contact you with details of other products you may be interested in, special offers we provide and details/invitations to

shows, working demonstrations and open days, however this would be no more than once or twice per year. If you consent to us contacting you for this

purpose please tick a box or boxes to say how you would like us to contact you.

Post Email Telephone/SMS

If you prefer not to be contacted, then please tick this box

For further information please refer to our Privacy Policy at www.shelbourne.com

Customers Signature: .............................................................

Print Name:........................................................................... Date:.............................................................

The customer’s signature certifies that the machine was delivered in a satisfactory condition and that adequate instruction was received as to

its correct operation, safety requirements, and maintenance as stated in the operator’s manual, and that the customer has read, understood,

and agrees to the Terms and Conditions of Sale and Warranty (including the disclaimers and limitations) contained in Section 1.5 of the

operator’s manual.

Additional work / discrepancies:

...........................................................................................................................................................................................

This page must be faxed or emailed to Shelbourne Reynolds Engineering Ltd.

Fax No: +44 (0)1359 250464 Email: warranty@shelbourne.com

Page 2 of 2

Dear Customer,

Parts manuals are not supplied with this machine, but they can be ordered from your

Shelbourne Reynolds dealer. Alternatively they can be downloaded from the

Shelbourne Reynolds website www.shelbourne.com by clicking on the Parts and

Service section of the website, and then selecting manuals followed by Powermix

Manuals.

The Machine and Parts Manual Number for your machine is -

Tick

Machine No.

Manual No.

Machine Description

619938 01

MAN-05115

Powermix Plus 24m CU

619938 02

MAN-05115

Powermix Plus 30m CU

Powermix Plus Serial Number

ORDERING SPARE PARTS

To ensure that you order the correct part from your SRE dealer please use the

following procedure.

ALWAYS QUOTE THE MACHINE AND SERIAL NUMBERS WHEN ORDERING.

Refer to the Parts Manuals front page/s, listing the machine numbers. Select the

correct machine number which is printed in the top left corner of the page (starting

with 6199_ _01).

The machine number is listed above or can be found printed on the identification

plate, which is located on the LH side of the chassis member.

Scan down the page, and select the relevant sub assembly your required part falls

within. Sub-assemblies start from 6190_ _ 01. Note the year or serial number of the

machine may determine a correct sub assembly if more than one is listed.

Continue through the manual and find the relevant sub assembly parts listing. Again

the number will be printed in the top left corner; the sub-assemblies are in numerical

order.

Having found the correct parts list, you will find the corresponding drawing by either

looking at the facing page or progressing through the manual to the next drawing.

The drawings indicate the components by item numbers, which you will find, are

repeated in the left-hand side of your parts listing, and therefore referring to the

correct part.

Please note that if certain parts cannot be found listed below the sub-assembly

numbers, they are likely to form part of a specific optional kit. These kits will be found

in numerical order further through the manual and start with KIT- _ _ _ _ _

PME24

The list below highlight the optional build kits that also make up your exact

configuration of machine.

Non-current production highlighted

Tick

Part No.

Description

Drive Options

KIT-03956

Handset for Electric gear change kit (For use with KIT-03899)

PTO Shaft Options

KIT-03988

Standard input shaft kit

PTO-35055W

Wide angle input shaft kit

Transfers Kit

KIT-03897B

22m cu transfers kit

KIT-03996

24m cu transfers kit

KIT-03996A

30m cu transfers kit

Weigher Options

KIT-03895

DG400 Basic display

KIT-03896

DG600 Mid-level display

KIT-03904

Bluetooth Modem kit

KIT-03900

3-pin plug connection kit

KIT-03955

GPRS data transfer kit

Wheel & Tyre Options

KIT-03990

435/50R19.5 Doublecoin

Axle Options

KIT-03969

Steering tandem axle kit

KIT-03984

Standard tandem axle kit

KIT-03983

Air brake kit

Extension Side Options

KIT-60003

Tubular straw ring (22m³)

KIT-03975

30m³extension top

Hydraulic options

KIT-03899

Direct coupled hydraulic kit

KIT-03965

Electric proportional valve kit

KIT-03905

Wireless hydraulic control kit (C/W 2-speed switch)

Miscellaneous Options

KIT-03719

Auger magnet kit

Country Area Kits

KIT-03249

UK area kit

Extras

EC Declaration of conformity for machinery

(Machinery Directive 2006/42/EC, Annex II., sub. A)

Manufacturer: Shelbourne Reynolds Engineering Ltd.

Address: Shepherds Grove Industrial estate,

Stanton,

Bury St Edmunds,

Suffolk.

England.

IP31 2AR

Name and address of the person (established in the European Community/EEA)

authorised to compile the technical file (to the authorities on request):

Name: Mr Neil Smith

Address: As stated above.

Herewith we declare that: DESIGNATION DIET FEEDER

MAKE: POWERMIX PLUS

MACHINE No: 619938 01 & 02

SERIAL No:

is in conformity with the relevant provisions of the Machinery Directive (2006/42/EC)

is in conformity with the relevant provisions of the EMC Directive (2004/108/EC)

Neil Smith

Director

Place : Stanton, England. Date :

CONTENTS

SECTION 1 INTRODUCTION

1.1 FOREWORD.

1.2 IMPROVEMENTS AND CHANGES.

1.3 SERVICE PARTS.

1.4 MACHINE IDENTIFICATION.

1.5 POWERMIX WARRANTY POLICY.

SECTION 2 SAFETY PROCEDURES

2.1 ACCIDENT PREVENTION.

2.2 SAFETY SIGNS.

2.3 ACCIDENT PREVENTION BEFORE STARTING THE MACHINE.

2.4 ACCIDENT PREVENTION WHEN COUPLING & UNCOUPLING TO THE

TRACTOR.

2.5 ACCIDENT PREVENTION WHEN USING THE HYDRAULIC SYSTEM.

2.6 ACCIDENT PREVENTION WHEN USING THE PTO SHAFT.

2.7 ACCIDENT PREVENTION WHEN OPERATING THE MACHINE.

2.8 ACCIDENT PREVENTION WHEN TAKING ON PUBLIC ROADS.

2.9 ACCIDENT PREVENTION WHEN LEAVING THE MACHINE.

2.10 ACCIDENT PREVENTION WHEN CHANGING A WHEEL

2.11 ACCIDENT PREVENTION WHEN SERVICING OR WORKING ON THE

MACHINE.

2.12 ACCIDENT PREVENTION WHEN CLEANING AND STORING THE MACHINE.

2.13 NOISE EMISSIONS.

2.14 PROPER USE.

2.15 NO LIABILITY FOR CONSEQUENTIAL DAMAGE.

SECTION 3 SPECIFICATION

3.1 DESCRIPTION.

3.2 INTENDED USE.

3.3 SPECIFICATION TABLE.

3.4 OVERALL DIMENSIONS.

SECTION 4 HANDLING & TRANSPORTATION

4.1 HANDLING.

4.2 TRANSPORTATION.

SECTION 5 PREPARATIONS FOR USE

5.1 COUPLING AND UNCOUPLING.

5.2 ADJUSTING THE DRAWBAR HEIGHT.

5.3 CONNECTING THE HYDRAULIC SUPPLY.

5.4 CONNECTING THE POWER SUPPLY.

5.5 ADJUSTING THE PTO DRIVE SHAFT LENGTH

5.6 COUPLING THE PTO DRIVE SHAFT TO THE TRACTOR.

5.7 RAISING / LOWERING THE PARKING STAND.

5.8 CHECKING THE OPERATION OF THE WEIGH SYSTEM.

5.9 CONFIGURATION OF THE AUGER BLADES.

5.10 PRE OPERATION CHECK LIST.

SECTION 6 OPERATING THE MACHINE

6.1 LOADING THE MACHINE.

6.2 MIXING / INGREDIENT LOADING SEQUENCE.

6.3 CHOPPING ROOT CROPS.

6.4 CHOPPING BALED FORAGE.

6.5 OPERATING THE ANTI-ROTATION BLADES.

6.6 AUGER SPEEDS AND DRIVE CONFIGURATIONS.

6.7 OPERATING THE 2-SPEED GEARBOX.

6.8 FEEDING PROCEDURE.

6.9 OPERATING THE FRONT ELEVATING WEB CONVEYOR.

6.10 OPERATING THE CONVEYOR DEFLECTOR.

6.11 DIRECT COUPLED HYDRAULIC CONTROLS.

6.12 ALL ELECTRIC HYDRAULIC VALVE CONTROLS.

6.13 OPERATING THE WIRELESS HANDSET.

6.14 OPERATING THE HANDBRAKE.

6.15 OPERATING THE REAR STEERING AXLE.

6.16 OPERATING THE AIR BRAKE SYSTEM

6.17 SHEARBOLT REPLACEMENT.

SECTION 7 MAINTENANCE AND STORAGE

7.1 CONNECTING THE DOOR SAFETY STRAP.

7.2 REPLACING THE AUGER BLADES.

7.3 REPLACING THE WEAR PADS ON THE AUGER LEGS

7.4 CHECKING TYRE PRESSURES.

7.5 TIGHTENING WHEEL NUTS.

7.6 CHECKING THE AXLE HUB CAPS.

7.7 CHECKING THE WHEEL BEARINGS.

7.8 CHECKING BRAKE CLEARANCE AND WEAR.

7.9 BRAKE LEVER STROKE CHECK & ADJUSTMENT

7.10 STEERING AXLE ADJUSTMENT.

7.11 STEERING AXLE / RIGID AXLE GREASING SCHEDULE

7.12 TANDEM PARABOLIC SPRING MAINTENANCE

7.13 MAINTENANCE OF THE AIR BRAKE SYSTEM

7.14 TENSIONING / MAINTENANCE OF THE CONVEYOR SYSTEM

7.15 GEARBOX OIL CHANGES

7.16 STORAGE & CLEANING

7.17 WELDING REPAIRS.

7.18 GREASING SCHEDULE.

7.19 RECOMMENDED PERIODIC MAINTENANCE.

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