Sercel GRC DATA PRO Manual de usuario

Data Pro

OPERATION MANUAL

Sercel-GRC Corp.

17200 Park Row Houston, TX 77084

Telephone: (1) 281-647-7300

Visit our web page at www.Sercel-GRC.com

P/N 10029355 Rev AH

ECO 212681

Revised for v2.03 Firmware

Data Pro P/N 10029355 Rev AH

Operation Manual Page 2 of 97

NOTICE

This manual is intended for private information only, with the understanding that any other use

of the subject matter, in whole or in part, by reference or otherwise, shall be only with the prior

knowledge and approval of Sercel-GRC Corp, and with the further understanding that this

manual is for informational purposes only and that suggestions and recommendations contained

herein shall not be understood or construed as a guarantee or warranty of any method, product

or device.

Federal copyright law protects the publication. No part of this publication may be copied or

distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human

or computer language, in any form or by any means, electronic, magnetic, manual or otherwise,

or disclosed to third parties without the express written permission of Sercel-GRC Corp.

Any questions concerning the content of this manual, equipment operation, field maintenance,

maintenance assistance and operation or maintenance training courses should be directed to:

MODEL: Data Pro

OPERATION MANUAL

 
Data Pro P/N 10029355 Rev AH 
Operation Manual Page 3 of 97 
Table of Contents 
0 Data Pro Overview................................................................................................6 
1 Ordering Options ..............................................................................................6 
2 Data Pro User Replaceable Parts.....................................................................6 
3 Data Pro Specifications.....................................................................................7 
0 Connecting Power................................................................................................8 
1 AC Power Connection.......................................................................................9 
2 External DC Power Connection ........................................................................9 
0 Data Pro Peripheral Connections......................................................................10 
1 Analog Input....................................................................................................11 
2 Analog Output.................................................................................................12
3 Latched Relays...............................................................................................13
0 Pre-Power Up......................................................................................................13 
0 Power Up.............................................................................................................13 
0 Data Pro –Start Up Screen................................................................................14 
1 Peripherals Tab ..............................................................................................14 
2 Data Tabs.......................................................................................................15
3 Download Button (Logs) .................................................................................16
4 Graph Button ..................................................................................................17
5 Menu Button –Main Menu..............................................................................19 
0 Main Menu...........................................................................................................20 
1 Logging...........................................................................................................20
0 Modbus and Gauge Interface Setup .................................................................24 
1 Modbus Devices Tab......................................................................................25 
1.1 Name......................................................................................................25
1.2 COM.......................................................................................................25
1.3 Baud/IP ..................................................................................................25 
1.4 M/S 25
1.5 ADDR.....................................................................................................25
1.6 Unit_ID...................................................................................................26 
1.7 Enabled..................................................................................................26
2 Modbus Device Tab........................................................................................26

 
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Operation Manual Page 4 of 97 
3 Peripheral Configuration.................................................................................27
3.1 Input #1, 2, & 3 (Analog Input) ...............................................................27
3.2 Output #1 & 2 (Analog Output (4-20mA))...............................................27
3.3 Relay #1 (Relay Configuration)..............................................................28
4 About ..............................................................................................................31
5 Interface Setup for FIC....................................................................................31
5.1 FIC Status..............................................................................................32
5.2 Restart Interface.....................................................................................33
5.3 Update Firmware....................................................................................33
5.4 Save Gauges / Clear Gauges ................................................................35 
5.5 Config (FIC Configuration) .....................................................................36 
5.6 Ch. Info (Channel Information)...............................................................39
5.7 Gauge Alias............................................................................................39 
6 Interface Setup for SPS..................................................................................40
6.1 Restart Interface.....................................................................................41
6.2 Upload Firmware....................................................................................42 
6.3 Clear Board............................................................................................42
6.4 Zero LC (Leakage Current)....................................................................43
6.5 Configuration (SPS-1500)......................................................................43 
6.6 Gauge Alias............................................................................................47 
6.7 Channel Configuration............................................................................47
7 System............................................................................................................50
7.1 Unit & Time ............................................................................................50
7.2 Menu Password .....................................................................................51
7.3 Menu Timeout ........................................................................................52 
7.4 Firmware Update....................................................................................52
7.5 Sample Recording Rate.........................................................................53
7.6 Restart....................................................................................................53
7.7 Factory Default Reset.............................................................................54
7.8 LCD Timeout..........................................................................................55
7.9 Network..................................................................................................55
7.10 Site Name ..............................................................................................55 
7.11 Data Formats .........................................................................................56

 
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Operation Manual Page 5 of 97 
7.12 SPS Gauge Timeout ..............................................................................56
0 FIC Troubleshooting ..........................................................................................57 
0 SPS-1500 Troubleshooting................................................................................58 
0 Appendix 1: Default Data Pro Modbus Map .....................................................61 
0 Appendix 2: Impersonated SPS Modbus Map..................................................76 
0 Appendix 3: Impersonated FIC Modbus Map...................................................77 
0 Appendix 4: Impersonated Scout-3000 Modbus Map......................................83 
0 Appendix 5: V7 Modbus Map.............................................................................84 
0 Appendix 6: Data Pro Main Interfacing Board..................................................85 
1 Configuration jumpers.....................................................................................85 
1.1 Watchdog Enable Jumper (JP2) ............................................................85
1.2 Analog Input Jumpers (JP5, 6, 7)...........................................................85
1.3 Modbus 120 ohm Load Termination Jumpers (JP3, 4, 8).......................85
0 Appendix 7: Data Pro Wiring Table...................................................................87 
0 Appendix 8: Data Pro with FIC-1500 (Single)...................................................89 
0 Appendix 9: Data Pro with FIC-1500 (Dual)......................................................90 
0 Appendix 11: Modbus Poll Example.................................................................91
0 Appendix 12: Creating a Modbus Map..............................................................92 
0 Appendix 13: Status codes for SPS-1500 (ESP/Spy Pro)................................94 
0 Appendix 14: Data Pro FIC Expansion Pack #10043284 .................................96 
0 Appendix 15: The Data Pro TS-4800 & Data Pro TS-4900 ...............................97 
 
 
 

Data Pro P/N 10029355 Rev AH

Operation Manual Page 6 of 97

1.0 Data Pro Overview

The Data Pro is a high-performance universal configurable surface readout. The Data Pro can

operate as a simple independent RTU and/or support internal SPS-1500 or FIC-1500 gauge interfaces.

The main features are data logging, real-time graphing, historical graphing, Modbus communication,

and gauge configuration. The system is powered by either an AC or DC power supply and resides in an

NEMA-4X rated non-conductive, rust-proof enclosure with a transparent window and side latches.

1.1 Ordering Options

99C1440

0 = No option installed

1 = Qty: 1 FSK

2 = Qty: 2 FSK’s

3 = Qty: 1 SPS

0 = No option installed

0= No option installed

1= Enclosure with window

0 = No option installed

Table 1 –Ordering Options

1.2 Data Pro User Replaceable Parts

Part Number

Description

034-0190-01

16 GB USB Thumb Drive

072-0030-01

Strain Relief, Gland w/ Pigtail

072-0031-01

Locknut, 1/2NP Nylon

119-2500-54

Resistor,1 Watt 1% 250 Ohm Wire

119-5000-54

Resistor,1 Watt 1% 500 Ohm Wire

10032959

16GB SD Card With TS-4900 Firmware

10046042

16GB SD Card With TS-4800 Firmware

99B1410

Mother board

10041907

Panel PC

062-0049-00

Power Supply, 12VDC 3.0 A

Table 2 - Data Pro Part List

Data Pro P/N 10029355 Rev AH

Operation Manual Page 7 of 97

1.3 Data Pro Specifications

Operating Temperature Range

-20ºC to +60ºC

DC Operating Voltage

+12VDC (2.4A) to +24VDC (1.5A)

Capable of handling 3A of inrush current on startup

AC Operating Voltage

100VAC Min (400mA) to 240VAC Max (200mA)

50Hz –60Hz

NOTE: Primary current over protection must be

supplied by user to limit current to 1A.

Display

7-inch Color LCD, resolution 840 x 480

User Interface

Touch-Screen LCD

Enclosure Dimensions

12” x 10” x 5”

Enclosure Rating

NEMA-4X

Analog Inputs

3 x 0-15VDC or 0-64mA 15-bit resolution

Analog Outputs

2 x 4-20mA 12-bit resolution

Alarm/Relay Outputs

2 x DPST dry contacts

5A @ 250 VAC

5A @ 30 VDC

Modbus Ports

1 x RS-485 (Non-Isolated)

2 x RS-232 (Non-Isolated)

1 x RS-485 or RS-232 (Isolated)

USB Ports

Ethernet Ports

2 (Modbus TCP/IP or SFTP)

Storage Capacity

12 GB Internal

Max Number of Gauges

(4) P5500s or (12) P-4000s or (6) P4500 gauges or (1)

ESP Gauge.

Use an FIC expansion Pack more TEC gauges.

Table 3 - Data Pro Specifications

NOTE:

Shield from direct sunlight for better readability and extended life.

Data Pro P/N 10029355 Rev AH

Operation Manual Page 8 of 97

2.0 Connecting Power

!! WARNINGS !!

HIGH VOLTAGES MAY BE PRESENT INSIDE THE ENCLOSURE. DISCONNECT ALL AC

POWER FROM SOURCE BEFORE ATTEMPTING TO WIRE THE DATA PRO.

ANY WIRING TO THE INTERIOR OF THE DATA PRO MUST BE PERFORMED BY

QUALIFIED PERSONNEL AS LETHAL AC VOLTAGES MAY BE PRESENT WHEN

CONFIGURED TO OPERATE FROM A CURRENT PROTECTED AC PRIMARY POWER

SOURCE.

AFTER SERVICING, FRONT PANEL SCREWS MUST BE RE-TORQUED TO 10 IN*LBS TO

PREVENT ACCESS TO HIGH VOLTAGES THAT MAY BE PRESENT INSIDE THE UNIT.

THE FRONT PANEL SWITCH DOES NOT CONTROL AC MAIN POWER. MAKE THE

CONNECTIONS FIRST AND THEN CONNECT THE AC POWER SOURCE. THE AC

PRIMARY POWER SOURCE MUST BE OVER CURRENT PROTECTED TO 1A BY THE

USER FOR SAFETY.

NOTE:

Remove the internal anti-static packaging foam before operating the Data Pro.

The mechanical panel fasteners and screws are to be re-torqued after servicing to

prevent accidental access.

Data Pro P/N 10029355 Rev AH

Operation Manual Page 9 of 97

Figure 1 - Power Supply

Figure 2 - Power Connection

2.1 AC Power Connection

Connect a ‘Black’ wire from the Primary current protected AC-DC power source to ‘Line’ of Figure 1.

Connect a ‘White’ wire from the Primary current protected AC-DC power source to ‘Neutral’ of Figure 1.

Connect a ‘Green’ wire from the AC-DC power to the AC grounding block. Confirm ST1 - Earth Ground

and grounding block are connected to Earth Ground. See Figure 2 - Power Connection.

Figure 3–Power Switch

2.2 External DC Power Connection

1. Remove the factory connections between Figure 2J5 and J7 ports (see Figure 2), and the DC

output of Figure 1.

2. Connect the external DC power supply “Ground“ J7 “GND”. Keep the jumper connection between

J5 and J7 as both ports are powered from the same source.

3. Disconnect the fan connection from J1 if the external DC power supply is higher than 12VDC.

4. If available, make the ‘Earth Ground’ connection to ‘ST1 - Earth Ground’ terminal on Figure 2.

5. If the Data Pro has the front panel power button installed, carefully remove the power wire from the

bottom of the switch (see Figure 3)and replace it with the “+” DC voltage from the DC power

supply. If the power button is not installed, connect the “+” DC voltage from the DC power supply to

J7 “+” (see Figure 2).

AC-DC Power Supply

Line

Neutral

ST1 - Earth Ground

Remove & Replace

Data Pro P/N 10029355 Rev AH

Operation Manual Page 10 of 97

3.0 Data Pro Peripheral Connections

The Data Pro’s main interfacing board is shown in Error! Reference source not found. with all

the peripheral connections marked. Table 4 lists the Data Pro interfacing board connections with their

adequate torques.

See also: Appendix 6: Data Pro Main Interfacing Board or Appendix 7: Data Pro Wiring Table

Figure 4–Peripheral Connections

ID #

Connector

Description

Torque

(in-lbs)

J14, J15

Alarm/Relays

JP5, JP6, JP7

Analog input voltage/current selection

N/A

J13

Analog input –3 channels

J12, J10

Analog outputs –2 channels

J5, J7

DC power input

ST1

Earth ground screw for input power

J2, J3

Power connection for SPS or FIC’s

COM3 –RS-485 Modbus slave

COM2 –RS-232 Modbus slave

J11

COM5 –Reserved for SPS/FIC Modbus Connection

J17, J16

COM1 –RS-232/RS-485 Modbus port

Table 4 - Peripheral Connections

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