SEF 548.04 Manual de usuario

Serialnumber:

Year of

constructions:

You should keep this opeation manual

for a later using.

TechnicalAppendix

Accessories

Notes

Translation of original manual

Change or modiﬁcations with corresponding publications.

Published by the manufacturer:

SEF Roboter GmbH

Kringelsburg, 21379 Scharnebeck, GERMANY

Telefon: +49 (0)4136-909-0

Telefax: +49 (0)4136-909-22

Operating Manual

IR-Force-Convection-

Soldering-System

548.04

ystem

ettings

Maintenance

Measurement

Production

Operating the System

Prior to Operation

uick Re

erence

uide

Safety Instructions

Preface

Translation of original manual

Change or modiﬁcations with corresponding publications.

Table of contents

Table of contents 548.04 \ 03.2010 \

Seite 0.3

1.0 Preface

Introduction ............................................................................ 1.3

Proper use.............................................................................. 1.4

Utilization rights...................................................................... 1.5

Subject of the agreement................................................... 1.5

Protection of the product.................................................... 1.5

Warranty............................................................................. 1.5

Warranty claim processing................................................. 1.5

Liability ............................................................................... 1.6

Product modiﬁcations or improvements............................. 1.6

Particular restrictions ......................................................... 1.6

General provisions ............................................................. 1.6

Assignment of utilization rights .......................................... 1.6

Informations about this operating manual .............................. 1.7

Important symbols contained in the operating manual........... 1.9

Technical Data........................................................................ 1.10

Emmissions........................................................................ 1.10

Sound compression ........................................................... 1.10

2.0 Safety Instructions

General .................................................................................. 2.3

Important symbols contained in the operating manual........... 2.4

Prohibition sign .................................................................. 2.4

Warning sign ...................................................................... 2.4

Mandatory sign .................................................................. 2.4

Text symbols ...................................................................... 2.4

Deﬁnitions .............................................................................. 2.5

Remaining risks ................................................................. 2.5

Operating personnel ......................................................... 2.5

Protective clothing.............................................................. 2.5

Accident Prevention Rules .................................................... 2.6

Operation of system ............................................................... 2.7

General safety instructions ................................................ 2.7

Operator position.................................................................... 2.8

Symbols at the system ........................................................... 2.9

General .............................................................................. 2.9

Warning sign for high voltage............................................. 2.9

Warning sign for danger of burns....................................... 2.9

Warning sign for accident hazard....................................... 2.9

Mounting, dismounting, and maintenance ............................ 2.10

You should know and observe the following .......................... 2.11

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Seite 0.4

EMERGENCY SHUT-OFF................................................. 2.11

Acoustically indications ...................................................... 2.11

Danger of burns ................................................................. 2.11

Accident hazard ................................................................. 2.11

Hazardous soldering vapors .............................................. 2.11

Instructions from other suppliers........................................ 2.11

EMC instructions................................................................ 2.11

Disposal instructions .............................................................. 2.12

General remarks ................................................................ 2.12

3.0 Quick Reference Guide

Installation .............................................................................. 3.3

Unpacking ......................................................................... 3.3

Erecting.............................................................................. 3.3

Slip ..................................................................................... 3.3

Electrical Connection ......................................................... 3.3

Exhaust Air Connection...................................................... 3.4

Mains Switch...................................................................... 3.5

Interface ............................................................................. 3.5

Final checkup ......................................................................... 3.6

Turn the System on and off .................................................... 3.7

Turn the System on............................................................ 3.7

The System Screen ........................................................... 3.7

Enter new Process Parameters ............................................. 3.8

Create a Soldering or Gluing Proﬁle .................................. 3.8

Enter the Temperature Value ............................................. 3.8

Enter the IR value .............................................................. 3.9

Enter the Speed ................................................................. 3.9

Turn the heaters on and off................................................ 3.9

Save a Program ................................................................. 3.10

Load a Program ................................................................. 3.11

Delete a Program............................................................... 3.11

Program Printout................................................................ 3.12

Recording a Process Curve ................................................... 3.13

Mount the Sensor............................................................... 3.13

Record a Process Curve.................................................... 3.13

Load a Process Curve ....................................................... 3.14

Analyze a Process Curve................................................... 3.14

Save a Process Curve ....................................................... 3.15

Print a Process Curve ........................................................ 3.16

Language Selection ............................................................... 3.17

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Seite 0.5

Select Language ................................................................ 3.17

Select Contrast....................................................................... 3.18

Select contrast .................................................................. 3.18

Protocol printout ..................................................................... 3.19

Immediate Printout............................................................. 3.19

Interval printing .................................................................. 3.19

4.0 Prior to Operation

Transportation ........................................................................ 4.3

Transportation instructions at the packaging ..................... 4.3

Unpacking and controlling the parts of delivery ..................... 4.4

Parts of delivery ................................................................. 4.4

Unpacking the system........................................................ 4.4

What to do in case of damage ........................................... 4.4

Checking parts of delivery.................................................. 4.4

Connecting the System ......................................................... 4.5

Dimensions of theSoldering-System.................................. 4.6

Connections at the System .................................................... 4.7

Electrical Connection ......................................................... 4.7

Exhaust Air Connection...................................................... 4.8

Mount the slip..................................................................... 4.9

Extension for the cooling zone........................................... 4.9

Use as a slip ...................................................................... 4.9

Interface ............................................................................. 4.10

Printer Interface ................................................................. 4.10

Mains Switch...................................................................... 4.10

Final checkup ......................................................................... 4.11

Dismounting the system......................................................... 4.12

Preservation and storage of the system................................. 4.13

System preparation for vacation ........................................ 4.13

Preserving the system ....................................................... 4.13

5.0 Operation of Systems

Technical description.............................................................. 5.3

The Soldering System........................................................ 5.3

Principle ............................................................................. 5.4

The Operating Panel .............................................................. 5.5

LCD.................................................................................... 5.5

The Elements for Operating............................................... 5.5

Mains Switch...................................................................... 5.5

Function Keys ................................................................... 5.6

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Seite 0.6

Menu Structure....................................................................... 5.7

System Screen................................................................... 5.8

Parameter Screen.............................................................. 5.8

System Service Screen...................................................... 5.8

Measurement Screen......................................................... 5.8

Program Screen................................................................. 5.8

Turn the System on and off .................................................... 5.9

Turn the System on............................................................ 5.9

The System Screen ........................................................... 5.9

Information of the System Screen...................................... 5.10

Turn the System off............................................................ 5.10

Heating Process On and Off .............................................. 5.10

Open the Cover.................................................................. 5.11

Parameter Setting ................................................................. 5.12

Create a Soldering or Gluing Proﬁle .................................. 5.12

Enter the Values................................................................. 5.13

Conﬁrm .............................................................................. 5.13

Abort .................................................................................. 5.13

Enter the Speed ................................................................. 5.14

Abort .................................................................................. 5.14

Conﬁrm .............................................................................. 5.14

Parameter Printout ................................................................. 5.15

Parameter Printout............................................................. 5.15

Select a Place .................................................................... 5.17

Overwrite a Program.......................................................... 5.17

Identiﬁcation....................................................................... 5.17

Program Printout................................................................ 5.20

6.0 Production

Start the Production .............................................................. 6.3

Turn the System on............................................................ 6.3

Load a Program ................................................................. 6.4

Program Selection ............................................................. 6.4

Process Documentation ......................................................... 6.5

Parameter Printout............................................................. 6.5

Turn the System off............................................................ 6.6

Stop or change the Production............................................... 6.6

Turn the heating system on................................................ 6.6

Important ........................................................................... 6.6

informations for the production .......................................... 6.6

The circuit board remained inside the system........................ 6.7

Open Covers...................................................................... 6.7

Close Covers ..................................................................... 6.7

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Seite 0.7

7.0 Measurement

Recording a Process Curve ................................................... 7.3

Record a Process Curve.................................................... 7.4

Load a Process Curve ....................................................... 7.5

Analyze a Process Curve................................................... 7.6

Save a Process Curve ....................................................... 7.7

Select a Place .................................................................... 7.8

Overwrite a Process Curve ................................................ 7.8

Identiﬁcation....................................................................... 7.8

Store .................................................................................. 7.8

Abort .................................................................................. 7.8

Print a Process Curve ........................................................ 7.9

8.0 System Settings

Language Selection ............................................................... 8.3

Select Language ................................................................ 8.3

Protocol printout ..................................................................... 8.4

Immediate Printout............................................................. 8.4

Enter Interval time.............................................................. 8.5

Select Contrast....................................................................... 8.6

Select contrast .................................................................. 8.6

Select Printer Type................................................................. 8.7

Select printer...................................................................... 8.7

System Service ...................................................................... 8.8

9.0 Maintenance

Cleaning intervals................................................................... 9.3

Cleaning............................................................................. 9.3

Relieved cleaning work .......................................................... 9.4

Cleanings with water and washing up liquide or spirit ....... 9.4

Open covers....................................................................... 9.5

Close covers ...................................................................... 9.5

Plan of Diagnosis ................................................................... 9.6

The Electronic of the Soldering System ................................. 9.8

Change the defect Radiator ............................................... 9.9

Change the Heating Elements .......................................... 9.11

Change the Temperature Sensor....................................... 9.13

Change the Blower ............................................................ 9.15

Change the Transport Motor .............................................. 9.17

Dismounting and mounting

the complete transport system........................................... 9.19

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Seite 0.8

Change the Power Unit...................................................... 9.21

Dismounting an Mounting of the Transport Control ........... 9.22

Change the Operation Panel ............................................. 9.24

Software Update ................................................................ 9.25

Change the Mains Filter..................................................... 9.26

10.0 Technical Appendix

Pin Conﬁguration Parallel Interface ................................... 10.3

Over View of the Electronic.................................................... 10.4

Operating panel 236.01 ..................................................... 10.4

Thermo measuring modul 236.02 ...................................... 10.4

Power unit 232.01 .............................................................. 10.5

Mains ﬁlter.......................................................................... 10.6

11.0 Accessories

MESY 570.77 Measurement System.................................11.3

MESY 570.70 Measurement System.................................11.3

MESY 570.77 Insulating box..............................................11.3

MESY 570.80 Proﬁler Set ..................................................11.3

Thermocouple sensor ........................................................11.3

Conveyor extension TFV 200.................................................11.4

Dimensions of the conveyor extension TFV 200 ...............11.4

Dimenstions of the soldering system 548.04

with conveyor extension TFV 200......................................11.4

Functional description ........................................................11.5

Intended use ......................................................................11.5

Conformity according to EC machinery directive ...............11.5

Operation conditions ..........................................................11.5

Application sample at soldering system 548.04.................11.6

Used norms........................................................................11.7

Assembly of a ground connection......................................11.8

Safety instructions..............................................................11.9

Assembly of the conveyor extension .................................11.9

Disposal instructions ..........................................................11.12

Special hints.......................................................................11.12

12.0 Notes

Index

Index for 548.04 \ 05.2007 \

Seite 0.9

Symbole

<Enter>-Key ................................................5.6

<Esc>-Key...................................................5.6

<> and <>-Keys....................................5.6

Accident hazard......................................... 2.11

Accident Prevention Rules ..........................2.6

Acoustically indications.............................. 2.11

Analyze a Process Curve ...................3.14, 7.6

Application sample at soldering

system 548.04 ........................................... 11.6

Assembly of a ground connection ............. 11.8

Assembly of the conveyor extension......... 11.9

Assignment of utilization rights....................1.6

Blower........................................................9.15

Change........................................................9.9

Change the Blower..................................9.15

Change the defect Radiator ......................9.9

Change the Heating Elements ................ 9.11

Change the Mains Filter ..........................9.26

Change the Operation Panel...................9.24

Change the Power Unit ...........................9.21

Change the Temperature Sensor ............9.13

Change the Transport Motor ...................9.17

Checking parts of delivery ...........................4.4

Circuit board remained inside the system ...6.7

Cleaning intervals........................................9.3

Cleanings with water and

washing up liquide or spirit........................9.4

Close Covers .......................................6.7, 9.5

Conformity according

to EC machinery directive.......................... 11.5

Connecting the System ...............................4.5

Connections at the System..........................4.7

Contrast.......................................................8.6

Conveyor extension TFV 200.................... 11.4

Create a Soldering or

Gluing Proﬁle......................................3.8, 5.12

Danger of burns......................................... 2.11

Defect Radiator............................................9.9

Deﬁnitions....................................................2.5

Delete a Program ............................. 3.11, 5.19

Dimensions of theSoldering-System ...........4.6

Dimensions of the

conveyor extension TFV 200..................... 11.4

Dimenstions of the soldering system 548.04

with conveyor extension TFV 200 ............. 11.4

Dismounting and mounting........................9.19

of the Transport Control ..........................9.22

the complete transport system ...............9.19

Dismounting the system ............................4.12

Disposal instructions....................... 11.12, 2.12

Electrical Connection...................3.3, 4.7, 4.12

Electronic of the Soldering System..............9.8

Elements for Operating................................5.5

EMC instructions ....................................... 2.11

EMERGENCY SHUT-OFF ........................ 2.11

Emmissions ...............................................1.10

Enter Interval time .......................................8.5

Enter new Process Parameters...................3.8

Enter the IR value........................................3.9

Enter the Speed...........................................3.9

Enter the Temperature Value.......................3.8

Enter the Values ........................................5.13

Erecting .......................................................3.3

Exhaust Air Connection ...............3.4, 4.8, 4.12

Extension for the cooling zone ....................4.9

Index

Index for 548.04 \ 05.2007 \

Seite 0.10

Final checkup ..................................... 3.6, 4.11

Functional description................................ 11.5

Function Keys..............................................5.6

General........................................................2.3

General provisions.......................................1.6

General remarks........................................2.12

General safety instructions..........................2.7

Hazardous soldering vapors...................... 2.11

Heating Elements ...................................... 9.11

Heating Process On and Off......................5.10

Identiﬁcation .......................................5.17, 7.8

Important informations for the production....6.6

Important symbols contained

in the operating manual...............................2.4

Informations about this operating manual ...1.7

Information of the System Screen .............5.10

Installation ...................................................3.3

Instructions from other suppliers ............... 2.11

Insulating box ............................................ 11.3

MESY 570.77 .......................................... 11.3

Intended use.............................................. 11.5

Interface.....................................3.5, 4.10, 4.12

Interval printing..........................................3.19

Interval time.................................................8.5

Introduction..................................................1.3

Language Selection............................3.17, 8.3

LCD .............................................................5.5

Liability.........................................................1.6

Load a Process Curve........................3.14, 7.5

Load a Program......................... 3.11, 5.18, 6.4

Mains Filter.......................................9.26, 10.6

Mains Switch ...............................3.5, 4.10, 5.5

Mandatory sign............................................2.4

Manual.........................................................1.7

Measurement Screen ..................................5.8

Measurement System................................ 11.3

MESY 570.70 .......................................... 11.3

MESY 570.77 .......................................... 11.3

MESY 570.70 .......................................... 11.3

MESY 570.77 .......................................... 11.3

MESY 570.80 .......................................... 11.3

Menu Structure............................................5.7

Mounting, dismounting,

and maintenance.......................................2.10

Mount the Sensor ......................................3.13

Mount the slip ..............................................4.9

Open Covers ............................... 5.11, 6.7, 9.5

Operating Panel...........................................5.5

Operating panel 236.01.............................10.4

Operating personnel....................................2.5

Operation conditions.................................. 11.5

Operation of system ....................................2.7

Operation Panel.........................................9.24

Operator position.........................................2.8

Overwrite a Process Curve..........................7.8

Overwrite a Program .................................5.17

Over View of the Electronic .......................10.4

Parameter Printout .............................5.15, 6.5

Parameter Screen .......................................5.8

Parameter Setting......................................5.12

Particular restrictions...................................1.6

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