
2
Safety Rules ......................................... 2-3
Warranty............................................... 4-5
Product Specifi cations ........................... 5
Assembly/Pre-Operation ......................... 6
Operation............................................ 7-11
Maintenance Schedule.......................... 12
Maintenance..................................... 12-15
Service and Adjustments.................. 15-16
Storage............................................. 17-18
Troubleshooting................................ 18-19
Repair Parts...................................... 20-25
Sears Service ..........................Back Cover
TABLE OF CONTENTS
SAFETY RULES
IMPORTANT: This cutting machine is
capable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructions could result in
serious injury or death.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!!
YOUR SAFETY IS INVOLVED.
WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot come in contact
with plug.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions on the machine and in the manual(s)
beforestarting. Be thoroughlyfamiliar with
the controls and the proper use of the ma-
chine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.
• Only allow responsible individuals, who
are familiar with the instructions, to oper-
ate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which could
be picked up and thrown by blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Do not operate the mower when barefoot
or wearing open sandals. Always wear
substantial foot wear.
• Do not pull mower backwards unless
absolutely necessary. Always look down
and behind before and while moving
backwards.
• Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may richochet back toward the opera-
tor. Stop the blade when crossing gravel
surfaces.
• Do not operate the mower without proper
guards, plates, grass catcher or other
safety protective devices in place.
• Seemanufacturer’sinstructions for proper
operation and installation of accessories.
Only use accessories approved by the
manufacturer.
• Stop the blade(s) when crossing gravel
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equipment, before cleaning the
mower or unclogging the chute.
• Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Never operate machine in wet grass. Al-
ways be sure of your footing: keep a firm
hold on the handle; walk, never run.
• Disengage the self-propelled mechanism
or drive clutch on mowers so equipped
before starting the engine.
• If the equipment should start to vibrate
abnormally, stop the engine (motor) and
checkimmediatelyfor the cause.Vibration
is generally a warning of trouble.
• Always wear safety goggles or safety
glasses with side shields when operating
mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip & fall
accidents which can result in severe injury.
All slopes require extra caution. If you feel
uneasy on a slope, do not mow it. 27
MODEL NUMBER GCV-160-LAS3AHONDA 4-CYCLE ENGINE
FLYWHEEL
KEY PART
NO. NO. DESCRIPTION
1 1240845 Grommet A, Rear Cover
2 0348433 Key, Special, Woodruff #25 x 18
4 5580659 Coil Assembly, Ignition
5 5580667 Flywheel Assembly
7 6869630 Arm, Governor
8 7229859 Rod, Governor
9 6315816 Cord, Stop Switch
10 5580683 Switch Assembly, Engine Stop
11 7526155 Holder, Wire
12 5580352 Spring, Throttle Return
13 7301591 Brake Sub-Assembly
14 2488187 Bolt, Flange #6 x 45 (CT200)
15 5580790 Spring, Brake Lever
16 2418671 Bolt, Governor Arm
17 0471623 Nut, Flange 6 mm
18 0803619 Bolt, Flange #6 x 14 (CT200)
19 1725050 Bolt, Flange #6 x 23 (CT200)
20 0442038 Nut, Special 14 mm
21 0485946 Screw, Washer Head #4x12
22 1510361 Washer, Plain 4 mm
CYLINDER BARREL
KEY PART
NO. NO. DESCRIPTION
1 7809890 Barrel Assembly, Cylinder
3 5579990 Cover, Head
4 5580006 Cover Comp., Breather
5 0636845 Bolt, Flange #6 x 12 (CT200)
6 0803619 Bolt, Flange #6 x 14 (CT200)
7 5581038 Oil Seal 25A x 62 x 6
8 1441112 Plug, Spark (BPR6ES) (NGK)
PISTON / CONNECTING ROD
KEY PART
NO. NO. DESCRIPTION
1 8571945 Piston
2 1426576 Pin, Piston
3 8270217 Rod Assembly, Connecting
4 1431055 Bolt, Connecting Rod
5 2605517 Clip, Piston Pin 13 mm
6 8571937 Ring Set, Piston (Teikoku)
CRANKSHAFT
KEY PART
NO. NO. DESCRIPTION
3 5664495 Crankshaft Comp.
5 5581012 Washer, Thrust
OIL PAN
KEY PART
NO. NO. DESCRIPTION
1 6771489 Pan Assembly, Oil
2 1452754 Gasket, Oil Filler cap
4 5664503 Extension, Oil Filler
5 5664511 Washer, Extension Lock
6 5716915 Gauge Assembly, Oil Level
8 6384341 Shaft, Governor Holder
9 6384333 Governor Assembly
10 5580287 Weight, Governor
11 5580295 Holder, Governor Weight
12 1427244 Pin, Governor Weight
13 1427251 Slider, Governor
14 5580303 Shaft, Governor Arm
15 0803619 Bolt, Flange #6 x 14 (CT200)
16 0748111 Bolt, Flange #6 x 25
18 2413862 Washer, Thrust 6 mm
19 2456697 Clip, Governor Holder
20 5581046 Oil Seal 28 x 41.25 x 6
22 1377704 ORing 14.8 x 2.4 (NOK)
23 0345900 Washer, Plain 6 mm
25 0115527 Pin, Lock 8 mm
26 1417369 Dowel Pin #8 x 20
MUFFLER
KEY PART
NO. NO. DESCRIPTION
1 8213597 Kit, Spark Arrester
2 5580485 Muffler, Complete
3 7377062 Protector, Muffler
5 5656012 Spark Arrester
6 5611397 Plate, Arrester Number
7 5737457 Gasket, Muffler
8 5580972 Bolt, Flange #6 x 79 (CT200)
9 0636845 Bolt, Flange #6 x 12 (CT200)
11 1431121 Screw, Tapping #4 x 6