Seamax M-22 Manual de usuario

AMM

Aircraft Maintenance Manual

Seamax M-22

Serial Number:

Copy N

Aircraft Maintenance Manual - Seamax M-22

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Page 2

Revisions Registration

The revisions pages are updated b SEAMAX AIRCRAF L DA, each time revision is issued.

The list below contains all the revisions made on the maintenance manual.

Revision

number

Date issued Affected

chapters

Affected pages Approved by

First Edition 06/15/2007 Miguel Rosario

01 03/20/2010 2, 2.2, 2.4 9,11, 12, 14, 15 Miguel Rosario

02 11/06/2013 Miguel Rosario

03 01/10/2017 2, 4, 7 2,10,11,18,21,

23,44, 58, 74

Miguel Rosario

04 02/28/2018 2 11, 12, 17, 25 Miguel Rosario

Aircraft Maintenance Manual - Seamax M-22

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Table of Content

Seamax M-22 Aircraft Maintenance Manual front sheet ............................................................... 01

REVISIONS .........................................................................................................

able of Content .................................................................................................

2 General ...........................................................................................................

2.1

Instructions for Reporting Possible Safet of Flight Concerns ................... 12

2.2 Views and dimensions ............................................................................... 13

2.3 List of Materials ......................................................................................... 14

2.4 List of equipment’s ..................................................................................... 15

2.5 Sources to purchase parts ......................................................................... 17

2.6

List of disposable replacement parts .......................................................... 17

2.7 Engine specifications ................................................................................. 18

2.8

Weight and balance information ................................................................ 20

2.9 Tire inflation pressure ................................................................................ 23

2.10 Approved oils and capacities ..................................................................... 23

2.11 Recommended fasteners torque values .................................................... 24

2.12 General safet information ......................................................................... 24

2.13 Instructions for reporting possible safet of flight concerns found during

inspection / maintenance ...................................................................................... 25

3 Inspections ................................................................................................... 27

3.1

Aircraft records

.................................................................................... 27

3.2

Start-up ...................................................................................................... 28

3.3 Post run-up ................................................................................................ 29

3.4 Power plant ................................................................................................ 30

3.5 Wings ........................................................................................................ 31

3.6 Fuselage .................................................................................................... 31

3.7 Tail ............................................................................................................ 32

3.8 Landing gear .............................................................................................. 33

3.9 Cabin ......................................................................................................... 33

3.10 Inspection completion ................................................................................ 35

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4 Structures

........................................................................................................... 36

4.1 Wings ........................................................................................................ 36

4.1.1 Wing structure ................................................................................ 36

4.1.2 Wings installation and removal ....................................................... 37

4.1.2.1 Tools required ................................................................... 37

4.1.2.2 Parts and material required ............................................... 37

4.1.2.3 T pe of maintenance ........................................................ 37

4.1.2.4 Level of certification .......................................................... 37

4.1.2.5 Wing installation ............................................................... 47

4.1.2.6 Wing removal ................................................................... 40

4.1.2.7 Verification required .......................................................... 40

4.2 Tail ............................................................................................................ 41

4.2.1 Stabilator installation and removal .................................................. 41

4.2.1.1 Tools required ................................................................... 41

4.2.1.2 Parts and material required ............................................... 42

4.2.1.3 T pe of maintenance ........................................................ 42

4.2.1.4 Level of certification .......................................................... 42

4.2.1.5 Stabilator installation ......................................................... 42

4.2.1.6 Setting angles of deflection ............................................... 43

4.2.1.7 Verification of stabilator installation and adjustment .......... 44

4.3 Landing gear ............................................................................................. 44

4.3.1 Front landing gear .......................................................................... 44

4.3.1.1 Tools required ................................................................... 44

4.3.1.2 Material required ............................................................... 44

4.3.1.3 T pe of maintenance ........................................................ 45

4.3.1.4 Level of certification .......................................................... 45

4.3.1.5 General ............................................................................. 45

4.3.1.6 Inspections ....................................................................... 45

4.3.1.6.1 Arm/fork inspection ........................................... 45

4.3.1.6.2 Shock absorber inspection ................................ 46

4.3.1.6.3 Retract s stem inspection ................................. 46

4.3.1.7 Front landing gear removal / installation ........................... 47

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4.3.1.7.1 Wheel and fork removal / installation ................ 47

4.3.1.7.2 Shock absorber removal / installation ................ 47

4.3.1.7.3 Arm removal / installation ................................... 48

4.3.2 Main landing gear .......................................................................... 49

4.3.2.1 Tools required ................................................................... 49

4.3.2.2 Material required ............................................................... 50

4.3.2.3 T pe of maintenance ........................................................ 50

4.3.2.4 Level of certification .......................................................... 50

4.3.2.5 General ............................................................................. 50

4.3.2.6 Inspections ............................................................................. 50

4.3.2.6.1 Arm inspection .................................................. 51

4.3.2.6.2 Shock absorber inspection ................................ 52

4.3.2.6.3 Retract s stem inspection ................................. 52

4.3.2.7 Main wheel and axle removal / installation ........................ 53

4.3.2.8 Triangle arm removal / installation .................................... 53

4.3.2.9 Shock absorber leg removal ............................................. 54

4.3.2.10 Retraction s stem tuning .................................................. 54

4.3.3 Brakes ............................................................................................ 55

4.3.3.1 Tools required ................................................................... 55

4.3.3.2 Materials required ............................................................. 56

4.3.3.3 T pe of maintenance ........................................................ 56

4.3.3.4 Level of certification .......................................................... 56

4.3.3.5 General ............................................................................. 56

4.3.3.6 Inspection ......................................................................... 57

4.3.3.7 Filling s stem with oil ........................................................ 58

4.3.3.8 Brake pads replacement ................................................... 58

4.4 Control surfaces ........................................................................................ 60

4.4.1 Ailerons .......................................................................................... 60

4.4.1.1 Tools required ................................................................... 60

4.4.1.2 Materials required ............................................................. 60

4.4.1.3 T pe of maintenance ........................................................ 60

4.4.1.4 Level of certification .......................................................... 60

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4.4.1.5 General ............................................................................. 61

4.4.1.6 Inspection ......................................................................... 61

4.4.1.7 Aileron removal / installation ............................................. 61

4.4.1.8 Aileron setting ................................................................... 62

4.4.1.9 Aileron verification and adjustment ................................... 62

4.4.2 Flaps ............................................................................................. 63

4.4.2.1 Tools required ................................................................... 63

4.4.2.2 Material required ............................................................... 63

4.4.2.3 T pe of maintenance ........................................................ 63

4.4.2.4 Level of certification .......................................................... 63

4.4.2.5 General ............................................................................. 64

4.4.2.6 Inspection ......................................................................... 64

4.4.2.7 Flaps removal / installation ............................................... 65

4.4.2.8 Flaps settings ................................................................... 65

4.4.2.9 Flaps verification and adjustment ...................................... 66

4.4.3 Rudder .......................................................................................... 66

4.4.3.1 Tools required ................................................................... 66

4.4.3.2 Materials required ............................................................. 66

4.4.3.3 T pe of maintenance ........................................................ 66

4.4.3.4 Level of certification .......................................................... 67

4.4.3.5 General ............................................................................. 67

4.4.3.6 Water rudder removal / installation ................................... 67

4.4.3.7 Rudder removal / installation ............................................ 68

4.4.3.8 Rudder adjustment ........................................................... 69

4.4.3.9 Rudder verification and adjustment ................................... 69

5 Engine ....................................................................................................... 70

6 Fuel system ................................................................................................. 71

6.1 General ...................................................................................................... 71

6.2 Tools required ............................................................................................ 72

6.3 Material required ........................................................................................ 72

6.4 T pe of maintenance ................................................................................. 72

6.5 Level of certification ................................................................................... 72

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6.6 Fuel s stem inspection check list ............................................................... 72

6.7 Fuel filter .................................................................................................... 73

6.8 Fuel vents .................................................................................................. 73

6.9 Removal / installation of wing fuel tanks .................................................... 73

6.10 Header tank ............................................................................................... 74

7 Propeller ...................................................................................................... 75

7.1 T pe of maintenance ........................................................................ 75

7.2 Level of certification .......................................................................... 75

8 Instruments and avionics ............................................................................ 76

8.1 Tools required ................................................................................... 76

8.2 Parts required .................................................................................... 76

8.3 T pe of maintenance ........................................................................ 76

8.4 Level of certification .......................................................................... 76

8.5 Maintenance ..................................................................................... 76

8.5.1 Airspeed ................................................................................. 77

8.5.2 Altimeter ................................................................................. 77

8.5.3 Vertical speed ......................................................................... 77

8.5.4 Compass ................................................................................ 78

8.5.5 Bank indicator ......................................................................... 78

8.5.6 RPM ........................................................................................ 78

8.5.7 Oil pressure ............................................................................ 78

8.5.8 Oil temperature ....................................................................... 78

8.5.9 Water temperature ................................................................. 79

8.5.10 Flap position indication lights .................................................. 79

8.6 Pitot line and static port ..................................................................... 79

8.7 Special instruments and avionics ...................................................... 79

9 Electrical system .......................................................................................... 80

9.1 Tolls required .................................................................................... 81

9.2 Materials required ............................................................................. 81

9.3 T pe of maintenance ........................................................................ 81

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9.4 Level of certification .......................................................................... 81

9.5 General ............................................................................................. 81

9.6 Inspection .......................................................................................... 81

9.7 Batter replacement .......................................................................... 82

9.8 Wiring diagram .................................................................................. 83

10 Structural repairs ........................................................................................ 84

10.1 T pe of maintenance ........................................................................ 84

10.2 Level of certification .......................................................................... 84

11 Painting and coating .................................................................................. 85

11.1 Tools required ................................................................................... 85

11.2 Materials required ............................................................................. 85

11.3 T pe of maintenance ........................................................................ 85

11.4 Level of certification .......................................................................... 85

11.5 Putting ............................................................................................... 86

11.6 Priming ............................................................................................... 86

11.7 Painting ............................................................................................. 86

11.8 Polishing ........................................................................................... 86

11.9 Final verification ................................................................................. 86

Aircraft Maintenance Manual - Seamax M-22

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2. General

This is the four revision of the Seamax AMM manual, for the airplane version 2018. Minor

modifications, as optional, are available to this version or earlier. Those modifications as new high

performance wing tips and fins for elevator are described in this manual.

Seamax M-22 is a monohull seaplane, with a S-LSA certification, with composite fuselage /

hull, elevator and wing tip floats, and an aluminum fabric covered wing, ailerons and flaps. Landing

gear is a retractable tric cle configuration with differential breaking steering. One piece canop ,

pusher engine and stabilator with anti servo tab are the main characteristics of this airplane.

NOTE: to accomplish the tasks described on this manual needed responsible person with

following level of certification:

OWNER - responsible owner of the Light Sport Aircraft, which holds a sport pilot certificate,

or higher rating.

REPAIRMAN – To make repairs on this aircraft, one must be a Light Sport Repairman

Maintenance Aircraft (LSRMA) - which holds a FAA repairman certificate (LSA), with maintenance

rating or equivalent (FAA A&P).

SEAMAX compliance with all standards ASTM for LSA: F2245-16c, F2483-12, F2295-10,

F2746-14, F2972-15, F3035-13, F2745-11

WARNING

To assure the receiving supplemental notification bulletins, and manuals

revisions, is owner/operator responsibilit , providing SEAMAX with current

contact information, where the will be sent

BRAZIL HEADQUAR ERS:

SEAMAX AICRAF L DA.

Aeroporto de São João da Boa Vista – SP - BRA

Hangar 01

Rod. SP 344, km 19, ZIP: 13.870-970

Phone: (55) 19 99850-6810

E-mail: [email protected]

Site: www.seamaxaircraft.com

UNI ED S A ES HEADQUAR ERS:

SEAMAX, LLC.

Embr Riddle Aeronautical Universit Research Park

1511, Aviation Center Parkwa

Da tona Beach, FL, 32114 - USA

Phone: +1 (260) 460-7587

E-mail: [email protected]m

Aircraft Maintenance Manual - Seamax M-22

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Page 10

DEFINI IONS

Heavy Maintenance Line Maintenance Overhaul

any maintenance, inspection, repair, or

alteration a manufacturer has designated that

requires specialized training, equipment, or

facilities.

any repair, maintenance, scheduled checks,

servicing, inspections, or alterations not

considered heavy maintenance that is approved

by the manufacturer and is specified in the

manufacturer's maintenance manual

maintenance, inspection, repair, or alterations that

are only to be accomplished by the original

manufacturer or a facility approved by the original

manufacturer of the product

100 hours Annual Inspection Major Repair/Alteration

This is the required inspection in RBH 91

section 91.409 (b) with the scope detailed in

ppendix D of RB C 43. This type of

inspection is required in the aircraft

manufacturer's maintenance manual

Inspection which is intended to attest to the

airworthiness conditions of an aircraft, including

its components and equipment, as defined by

RB C 91.403 (e) and ppendix D of RB C 43.

means a modification not listed in the approved

technical specification of the aircraft, engine or

propeller and which: (1) may substantially affect

weight, balance, structural strength, flight and

maneuverability characteristics or any other

airworthiness related feature; or (2) is not

performed in accordance with acceptable practices

or can not be performed using elementary

operations.

NO E

MAJOR REPAIRS A D/OR ALTERATIO S

All major repairs and/or alterations require an approved MRA (Major Repair and/or Alteration) form from

SEAMAX. Requests for an MRA can be made to Customer Support at SEAMAX, or through a form on the

compan website, link: http://www.seamaxaircraft.com/ownership.html

The latest revisions of all applicable service documents released b SEAMAX, require an MRA form. These

documents, which include service alerts, service bulletins, and echnical Information ( I), are considered

appendices to this maintenance manual.

AUTHORIZATIO TO PERFORM HEAVY MAI TE A CE

No heav maintenance, as outlined in ASTM F2483, RBAC/FAR 43, or in this manual are authorized at this

time.

To obtain engineering approvals for an major repairs or alterations, please contact SEAMAX AIRCRAFT

LTDA.

HEAVY MAINTENANCE TASKS:

1- Removal and Replacement of Components

2- Repair of Components or Aircraft Structure

3- Alterations of Components or Aircraft Structure

OVERHAUL

No overhauls as outlined in ASTM F2483, RBAC/FAR 43, or in this manual are authorized at this time.

Overhauls can onl be performed b SEAMAX.

To obtain engineering approvals for an major repairs or alterations, please contact SEAMAX.

COMPONENTS PLANNED FOR OVERHAUL: 1- Structure, 2- Engine, 3- Propeller

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