Scotsman IS160 Manual de usuario

INTRODUCTION

This service manual is intended as a reference for

the installer, user, and service agent of this

Scotsman Ice Station. It includes the necessary

information to install, start up, operate, clean and

maintain this unit.

TABLE OF CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

Installing Loose Shipped Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3

For the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4

Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

How it Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

For the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8

Cleaning & Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9

Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11

Electrical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

Parts lists and wiring diagrams are located in the center of this manual, printed on yellow

paper.

This manual contains important information, read it before beginning installation or operation.

Keep it for future reference.

Safety Symbol:

Important safety information on a

hazard that might cause serious

injury.

IS160 and IS220

August 1995

Page 1

SPECIFICATIONS

The term "Ice Station" means a machine that

stores manually filled ice in an insulated, sanitary

container; upon demand it dispenses that ice into

a cup or glass.

NOTE: This ice stand is designed to dispense

cubed ice only. Flaked or Nugget ice will not

work.

IS160 SHOWN, IS220 SIMILAR,

BUT 30" WIDE.

Base

Model Width Storage

Capacity* Basic Electrical Amperage Power Cord

IS160-1A 22" 160 lbs 115/60/1 2 amps 4’ with plug

IS220-1A 30" 220 lbs 115/60/1 2 amps 4’ with plug

Rotor motor is 1/10 H.P. *Note: Not all ice is dispensed.

Options: Push button actuation (factory installed).

Scotsman Ice Systems are designed and manufactured with the highest regard for safety and

performance. They meet or exceed the standards of U.L., and N.S.F.

Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that

have been altered in any way, including the use of any parts and/or other components not specifically

approved by Scotsman.

Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and

designs are subject to change without notice.

IS160 and IS220

August 1995

Page 2

FOR THE INSTALLER: Installation of Loose Shipped Parts

Sink:

1. Remove splash panel from unit.

2. Slip a worm drive clamp over the drain tube as

shown.

3. Hold the drip tray up at an angle of about 30o.

Slide the drain fitting into the drain tube.

4. Tighten the worm-drive clamp.

5. Hang the drip tray onto the mounting tabs at the

base of the unit. Replace the splash panel.

Ice Lever*, Ice chute, and Fluorescent Tube

1. Slide out the ice chute mounting panel.

2. Insert the ice lever into the slot as shown.

3. Swing the lever through the slot from right to

left and let it hang freely.

4. Twist the fluorescent tube into the sockets.

5. Replace the ice chute mounting panel.

6. Insert the ice chute into the panel and twist

clockwise 1/3 turn.

7. Attach the upper front cover by pushing the

strikes on the cover into the catches on the unit.

* Optional depending upon unit configuration.

MOUNTING

TABS

DRAIN

FITTING

SINK

DRAIN

TUBE

SPLASH

PANEL

LEVER

SLOT

ICE CHUTE

MOUNTING

PANEL

ICE CHUTE

IS160 and IS220

August 1995

Page 3

FOR THE INSTALLER

1. Locate the Ice Station on the counter.

Allow vertical clearance above unit for the

removal of the cover, and for pouring ice

into the hopper.

2. Plan the unit drain. Two tubes (5⁄8" and

1 1⁄4" I.D.) are required for draining.

Routing is either thru the back or base.

Sufficient fittings are indluded with the

unit to install in most cases.

3. In order to comply with National

Sanitation Foundation (NSF)

requirements, this unit must be either

elevated above the counter top

sufficiently to provide space for cleaning

under the unit or sealed to the counter

top.

Elevating the unit may be accomplished

by using the legs. They will screw into

threaded holes in the base of the unit.

CABINET DRAIN

TUBES

IS160 and IS220

August 1995

Page 4

Installation: Sealing Unit

If the unit is to be sealed to the counter top, the

drain tubing should be available and planned such

that the connections may be finished after the unit

has been sealed to the counter.

Sealing may be accomplished by the use of room

temperature vulcanizing (RTV) rubber sealant

such as General Electric IS 808 Industrial Sealant,

Dow Corning 731 (Scotsman part number

19-0529-01) or the equivalent.

With the unit located on the counter as desired:

A. Tilt or lift the unit to expose the bottom flanges

of the base frame.

B. Apply the sealant to cover the bottom flanges of

the base frame.

C. Return the unit to the desired position on the

counter top.

D. Add sealant around the base frame and counter

top to provide a seal with a radius of 1/2". Follow

the sealant manufacturer’s instructions on the

package for working with the sealant, and cleaning

up.

E. Seal around all access holes in the

counter top with Permagum or Mortite

caulk or an equivalent material.

USE LEGS OR

SEAL TO

COUNTERTOP

IS160 and IS220

August 1995

Page 5

INITIAL START UP

1. Sanitize the ice storage system as instructed on

page 9.

2. Fill hopper with sanitary ice.

3. Plug the unit’s power cord into an electrical

outlet and the lighted sign should come on.

Dispense several containers of ice.

Ice hopper contains parts

that can move at any

time, and will cause

injury if hands are in the

way.

Do not remove cover

until the unit has been

unplugged from the

electrical power.

Note: there is a timer in the control box that will

activate the rotor in the ice bin every two hours.

The amount of time that the rotor turns is factory

set at 2 seconds, and is adjustable between one

tenth of a second and 4 seconds. Agitation of the

ice keeps it from fusing together after long periods

in the bin.

IS160 and IS220

August 1995

Page 6

FOR THE OPERATOR

This section covers operating controls, daily

pre-operation check, and unit operation.

OPERATING CONTROLS - Units have either a

lever or a push button.

Lever: Ice will continue to be dispensed for as

long as the lever is held in, or until the hopper is

empty.

Push Button: When the ice dispense button is

pushed, ice will be dispensed for as long as the

button is held in or until the hopper is empty.

Daily Check

1. Make sure drip tray and grill are clean.

2. Remove cover and pour sanitary ice into the

hopper.

Do NOT use bagged ice directly from a freezer.

The ice must be broken up in the bags first before

adding to the hopper.

Large chunks of ice can NOT be dispensed.

The dispenser must always contain ice to have ice

available for use.

Keep the cover in place, and check the ice supply

regularly during operating hours.

3. Keep sink clear of spilled ice.

4. At the end of the day:

Remove the grill from the sink, clean the sink, grill

and splash panel, make sure the sink drain is open

by pouring hot water into the sink. Return the grill

to the sink.

HOT

WATER

IS160 and IS220

August 1995

Page 7

ICE

ROTOR

DOOR

UPPER ICE

CHUTE

ICE CHUTE

CUT AWAY VIEW

Note: Ice On The Bottom of The

Hopper Will Not Be Dispensed.

HOW IT WORKS

The ice is stored in a hopper. At the front of the

hopper there is an angled rotor: when that rotor

turns, it scoops the ice, lifts it to the top of the ice

chute and drops it through that chute into the

user’s container.

IS160 and IS220

August 1995

Page 8

CLEANING AND SANITIZING

The sink, grill and splash panel area should be

cleaned daily.

The ice storage system should be sanitized

monthly.

Daily:

1. Lift up and remove grill from sink.

2. Use soap, hot water, and a clean cloth to wash

sink and splash panel; rinse with hot water,

allowing plenty of hot water to run down the drain.

3. Wash the grill, then rinse with clean water. Place

back in sink.

4. Clean all exterior surfaces of the unit with warm

water and a sponge. Rinse out the sponge with

clean water, wring excess water out of the sponge,

and wipe off external surfaces of the unit. Wipe

unit with a clean soft cloth. Do NOT use abrasive

type cleaners.

POUR HOT WATER

DOWN SINK TO CLEAN

OUT DRAIN.

IS160 and IS220

August 1995

Page 9

CLEANING AND SANITIZING

MONTHLY & INITIAL START UP:

Sanitize the Ice Storage System.

Note: this should only be done by qualified

personnel.

1. Unplug the Ice Stand’s electrical cord from the

electrical power.

2. Remove cover and discard all remaining ice.

3. Mix a solution of 1 ounce of household bleach to

2 gallons of potable water, or: mix a solution of any

approved sanitizer, following the directions for

mixing and applying that sanitizer.

4. Remove the ice chute (if used) by lifting one end

and pulling out of the slots. Unscrew the sweep

arm from the rotor shaft, and pull the rotor from

hopper.

5. Using a clean cloth or sponge, wipe all interior

surfaces of the ice storage hopper with the

sanitizing solution, allow to air dry.

6. Wipe all surfaces of the rotor (plus ice chute,

shield and bearing if used) with the sanitizing

solution, and allow to air dry.

7. Lift up & out and remove the upper front panel.

A. Twist the clear ice chute 1/3 turn, and pull down

to remove.

B. Locate the two

thumb screws holding

the upper ice chute;

remove them (1 on

top and 1 below).

Remove the upper ice

chute from the

machine.

Thoroughly wipe the

surfaces of the bin

door and both ice

chutes with the

sanitizing solution, and allow to air dry.

Place the upper ice chute back onto the dispenser,

secure with the three thumb screws.

Place the clear ice chute back onto dispenser.

Place the upper front panel back onto the machine.

8. Wipe the inside surface of the cover with the

sanitizing solution, and allow to air dry.

9. Reassemble the rotor and hopper, re-wipe the

surfaces of the rotor and allow to air dry.

10. Wipe the top edge of the ice hopper with the

sanitizing solution, allow to air dry.

11. Pour in fresh, sanitary ice and replace the

cover. Plug the unit in, and it is now ready to

dispense ice.

Ice hopper contains parts

that can move at any

time, and will cause

injury if hands are in the

way.

Do not remove cover

until the unit has been

unplugged from the

electrical power.

SWEEP

ARM ROTOR

CLEAR

CHUTE

UPPER ICE

CHUTE

LIFT UP &

OFF PANEL

IS160 and IS220

August 1995

Page 10

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