Scodix Ultra Press Manual de funcionamiento

i of 22

Scodix Ultra Press Preventive

Maintenance Guide

for Operators

ii of 22

Important Notice

All product names are trademarks of Scodix Ltd. Other names are the property of the respective owners. No part of this

publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or

computer language, in any form or by any means, electronic, mechanical or otherwise without prior written permission of Scodix

Ltd.

Disclaimer of Warranty

Scodix Ltd. has made every effort to ensure the accuracy and relevancy of the material in this document. It is expected that all

sections of this document will be read thoroughly and that all information and procedures should be fully understood. However,

Scodix Ltd. assumes no responsibility for any errors that may have been included in this document, and reserves the right to

make changes to the document without notice.

Scodix Ltd. makes no warranty of any kind in regard to this document including, but not limited to, the implied warranties of

merchantability and fitness for a particular purpose.

Scodix Ltd. disclaims any responsibility for incidental or consequential damages in connection with the furnishing, performance

or use of this document.

Parts of this document may be based on hardware or software developed by third-party vendors. Scodix Ltd. disclaims any

responsibility for the accuracy of this document with respect to such hardware and software, and assumes no responsibility for

incidental or consequential damages arising due to discrepancies between this document and such hardware or software.

When the system is operated properly, as specified by Scodix in this and other publications, there is no danger to operators or to

equipment. High-voltage power supplies and UV sources are behind protective covers, which should not be removed. Warning

labels are attached to each protective cover.

Environmental Policy

Service personnel are advised that when changing any part of the Scodix Ultra Press, care should

be taken to dispose of those parts in the correct manner and, where applicable, they should be

recycled.

When the lifecycle of parts, such as filters is complete, the product should be disposed of

according to the laws and regulations of the local authority.

For more details about these recommended procedures, refer to your local / regional Scodix

representative.

Scodix is committed to continuously seek and implement the best possible manufacturing

procedures and servicing routines.

Part Number: DBK-0005-02

Edition: July 2017

Revision: 02

Chapter 1 - Overview iii of 22

Contents

Chapter 1 - Overview...............................................................................................................1

Important Safety Information ..................................................................................................................................1

Tools, Jigs, and Accessories ......................................................................................................................................1

Chapter 2 –Summary Time Table ............................................................................................2

Chapter 3 –Operator Maintenance Procedure Details .............................................................4

Checking the Air Pressure Settings...........................................................................................................................4

Before You Begin ...............................................................................................................................................4

Engine Pneumatic Panel ....................................................................................................................................4

Foil System ECU .................................................................................................................................................4

Cleaning the Foil Infeed/Outfeed Conveyor Sensor Reflectors ................................................................................5

Cleaning the Press Print Tables ................................................................................................................................7

Checking the Foil Rewind and Unwind Shaft Tension ..............................................................................................8

General Dusting........................................................................................................................................................9

Cleaning the Print Table Vacuum Holes ...................................................................................................................9

Cleaning the UV LED Bridge....................................................................................................................................10

Cleaning the Suction Cups of the Loader and the Print Head Cleaning Unit ..........................................................11

Cleaning Foil Station Rollers and Heater Cover ......................................................................................................14

Checking the Polymer Expiration Date ...................................................................................................................15

Checking Tracking and Condition of Conveyor Belts ..............................................................................................15

Cleaning the OPA Bridge Encoders and Camera Encoders .....................................................................................16

Cleaning the UV Acrylic Filter .................................................................................................................................18

Cleaning Print Head's Fan Filter..............................................................................................................................18

Replacing Loader Suction Cups...............................................................................................................................20

Appendix A - Service and Support..........................................................................................22

Appendix B - Document History .............................................................................................22

Chapter 1 - Overview 1 of 22

Chapter 1 - Overview

It is important to maintain the Scodix Ultra Press to ensure best performance and print quality. This guide

describes the preventive maintenance procedures for the Scodix Ultra Press.

NOTE:

Only Scodix approved, trained, and qualified personnel should perform procedures on the Press.

Important Safety Information

Notes:

The press requires electrical isolation and lockout during service and maintenance procedures.

Make sure that an isolator box and key are mounted on the wall near the press. This key should be

conveniently positioned for the press operator.

Extreme caution must be exercised when inspecting and handling polymer. Protective goggles and

protective gloves must be worn at all times. You must read Scodix Bulletin 19: Materials Safety,

Handling, and Storage before performing maintenance tasks.

The neutral line of the press is permanently connected to the power supply. It is not turned on or off.

Ensure that no unauthorized person is on or near the machine.

Extreme caution must be exercised when inspecting and handling UV equipment. Protective gloves

must be worn at all times.

Tools, Jigs, and Accessories

TLS-0015-01 Hand grease gun (part of the ULTRA Accessories Kit (KIT-0100-01)

Gloves

Protective goggles

Isopropyl Alcohol (IPA)

Plastic scraper (see page 7)

HGL-0004-01 Clean room wipes

2.5 mm Allen key

Note:

You may need to order PVU-0008-01 (vacuum nipple).

2 of 22 Chapter 2 –Summary Time Table

Chapter 2 –Summary Time Table

Maintenance Procedures

P/N /

Consumable

Every

Day

Every

Week

Every

Month

Every

Months

Usage-

based

Est. Time

Checking air pressure settings

Details on page 4



10 min

Foil: Cleaning infeed/outfeed conveyor

sensor reflectors

Details on page 5

Dry, lint-free

cloth



10 min

Press: Cleaning Press print tables

Details on page 7

IPA



10 min

Foil: Checking rewind and unwind shafts

Check for correct expanding operation

(tension). Details on page 8



10 min

General dusting

Details on page 9

Clean, soft

cloth



10 min

Press: Cleaning Press print table vacuum

holes

Details on page 9

2.5 mm Allen

key, clean

room wipes



5 min

Press: Cleaning UV LED Bridge

Details on page 9

Dry paper

towels, IPA



10 min

Press: Cleaning loader suction cups

Details on page 11

Ethanol or IPA



10 min

Press: Cleaning print head cleaning unit

suction cups

Details on page 11

Ethanol or IPA



10 min

10.

Foil: Cleaning foil rollers and heater covers

Details on page 14



5 min

11.

Polymer: Check the expiration dates of all

polymers

Details on page 15



5 min

12.

Checking tracking and condition of

conveyor belts

Details on page 15

Dried clean-

room wipe



5 min

13.

Press: Cleaning OPA bridge encoders and

camera encoders

Details on page 16

Lint-free cloth



5 min

14.

Press: Cleaning UV acrylic filter

(Use a strong vacuum cleaner to remove the

dirt.) Details on page 18

Vacuum

cleaner



5 min

15.

Press: Cleaning print heads' fan filter

Details on page 18

Air pressure



10 min

Chapter 2 –Summary Time Table 3 of 22

Maintenance Procedures

P/N /

Consumable

Every

Day

Every

Week

Every

Month

Every

Months

Usage-

based

Est. Time

16.

Press: Replacing loader suction cups

Details on page 20.

Replace according to the criteria described.

PVU-0008-01



Yearly,

unless

needed

sooner

10 min

4 of 22 Chapter 3 –Operator Maintenance Procedure Details

Chapter 3 –Operator Maintenance Procedure

Details

Checking the Air Pressure Settings

Every day, check the air pressure settings:

Before You Begin

Press the E-stop button.

Engine Pneumatic Panel

Verify the following settings:

Main pressure: 6 Bars, ±1

Loader Bridge: 5 Bars

Loader Vacuum Zone: 5 Bars

Loader Tail: 5 Bars

Foil System ECU

1. On the non-operator side of the Foil System on the ECU, using a hex key, open the 4 screws.

2. Verify the following settings:

Main air pressure regulator: 6 bars.

6 bars

Chapter 3 –Operator Maintenance Procedure Details 5 of 22

REG31—Outfeed air jet: 2–4 bars

REG12—Infeed twitch bar (unwind): 1.2–2 bars

REG13—Outfeed twitch bar (rewind): 1.8 bars

Cleaning the Foil Infeed/Outfeed Conveyor Sensor

Reflectors

Every day, clean the Foil infeed/outfeed conveyor sensor reflectors with a clean, dry cloth, as

described following.

REG31

2–4 bars

REG12

1.2–2 bars

REG13

1.8 bars

Infeed conveyor

sensor reflectors

Infeed conveyor

sensor reflectors

6 of 22 Chapter 3 –Operator Maintenance Procedure Details

1. Using a dry, lint-free cloth, wipe the infeed/outfeed conveyor sensors in one direction.

2. Using a clean section of the cloth, repeat step 1.

3. To enable access to the infeed reflectors, move the stitch area of the infeed conveyor directly

under the sensors:

a. In the HMI main menu, go to LOCAL > LOCAL CONTROLS.

b. Press THREADING.

Outfeed conveyor

sensor reflectors

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