SCHUNK PGN-plus-E 80 Instrucciones de uso
Translation of the original manual
Assembly and Operating Manual
PGN-plus-E
Electrical 2-Finger Parallel Gripper
Imprint
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04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re-
served. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and re-
quires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389750
Version: 04.00|19/11/2018|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading techno-
logy supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
schunk.com
Table of contents
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Table of contents
1 General.................................................................................................................... 6
1.1 About this manual ................................................................................................ 6
1.1.1 Presentation of Warning Labels ...............................................................6
1.1.2 Definition of Terms...................................................................................6
1.1.3 Applicable documents ..............................................................................7
1.1.4 Sizes ..........................................................................................................7
1.1.5 Variants.....................................................................................................7
1.2 Warranty .............................................................................................................. 7
1.3 Scope of delivery .................................................................................................. 8
1.4 Accessories ........................................................................................................... 8
2 Basic safety notes ................................................................................................... 9
2.1 Intended use......................................................................................................... 9
2.2 Not intended use.................................................................................................. 9
2.3 Constructional changes ........................................................................................ 9
2.4 Spare parts ........................................................................................................... 9
2.5 Gripper fingers ................................................................................................... 10
2.6 Ambient conditions and operating conditions ...................................................10
2.6.1 Environmental conditions.......................................................................11
2.7 Personnel qualification....................................................................................... 12
2.8 Personal protective equipment.......................................................................... 13
2.9 Notes on safe operation .....................................................................................13
2.10 Transport ............................................................................................................ 14
2.11 Malfunctions....................................................................................................... 14
2.12 Disposal .............................................................................................................. 14
2.13 Fundamental dangers......................................................................................... 14
2.13.1 Protection during handling and assembly ..............................................15
2.13.2 Protection during commissioning and operation ...................................15
2.13.3 Protection against dangerous movements.............................................16
2.13.4 Protection against electric shock............................................................17
2.13.5 Protection against magnetic and electromagnetic fields .......................18
2.14 Notes on particular risks..................................................................................... 19
3 Technical data.........................................................................................................21
3.1 "Digital I/O" variant ............................................................................................ 21
3.2 "IO-Link" variant ................................................................................................. 22
3.3 Ambient conditions and operating conditions ................................................... 22
4 Design and description............................................................................................23
4.1 Design ................................................................................................................. 23
4.1.1 "Digital I/O" variant ................................................................................23
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4.1.2 "IO-Link" variant .....................................................................................24
4.2 Description ......................................................................................................... 24
4.3 Display ................................................................................................................ 25
4.3.1 "Digital I/O" variant ................................................................................25
4.3.2 "IO-Link" variant .....................................................................................27
5 Assembly and settings ............................................................................................28
5.1 Installing and connecting.................................................................................... 28
5.2 Connections........................................................................................................ 30
5.2.1 Mechanical connection...........................................................................30
5.2.2 Electrical connection - "Digital I/O" variant............................................33
5.2.3 Electrical connection - "IO-Link" variant.................................................35
5.3 Connecting ground cable.................................................................................... 36
5.4 Attaching additional structure............................................................................ 36
5.5 Adjust gripping force .......................................................................................... 38
5.6 Installing the sensors.......................................................................................... 39
5.6.1 Overview of sensors ...............................................................................40
5.6.2 Switch-off hysteresis for magnetic switches ..........................................40
5.6.3 Installation position of the magnetic switches.......................................41
5.6.4 Mounting magnetic switch MMS 22.......................................................42
5.6.5 Mounting programmable MMS-P 22 magnetic switch...........................43
5.6.6 Mounting programmable magnetic switch MMS 22-PI1........................44
5.6.7 Mounting programmable MMS 22-PI2 magnetic switch........................45
5.6.8 Mounting analog (MMS 22-A) magnetic sensor, ...................................46
5.6.9 Set the integrated inductive proximity switch (IN).................................47
5.6.10 Use electronic processor FPS-F5/F5 T ....................................................49
6 Troubleshooting .....................................................................................................50
6.1 Product does not move ...................................................................................... 50
6.2 Product does not execute a complete stroke..................................................... 50
6.3 Product opens or closes jerkily........................................................................... 50
6.4 Gripping force too low........................................................................................ 50
6.5 Opening and closing times are not achieved...................................................... 51
6.6 Electrical signals are not transmitted ................................................................. 51
6.7 Product switches off........................................................................................... 51
6.8 Faults that are displayed via LEDs ...................................................................... 51
6.9 Acknowledge error ............................................................................................. 51
7 Maintenance ..........................................................................................................52
7.1 Maintenance intervals........................................................................................ 52
7.2 Lubricants/Lubrications points ........................................................................... 53
7.3 Changing seals - dust-tight version (SD) ............................................................. 54
7.4 Tightening torques ............................................................................................. 54
7.5 Disassembly and assembling .............................................................................. 54
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8 Translation of original declaration of incorporation ................................................55
9 Annex to Declaration of Incorporation....................................................................56
10 EU-Declaration of Conformity .................................................................................59
General
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1 General
1.1 About this manual
This manual contains important information for a safe and appro-
priate use of the product.
This manual is an integral part of the product and must be kept ac-
cessible for the personnel at all times.
Before starting work, the personnel must have read and under-
stood this operating manual. Prerequisite for safe working is the
observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under Ap-
plicable documents [}7] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1.1.2 Definition of Terms
The term "product" replaces the product name on the title page in
this manual.
General
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1.1.3 Applicable documents
• General terms of business*
• Catalog data sheet of the purchased product *
• Assembly and operating manuals of the accessories *
• Software guide "SCHUNK gripper with IO-Link" *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.1.4 Sizes
This operating manual applies to the following sizes:
• PGN-plus-E 80
• PGN-plus-E 100
1.1.5 Variants
This operating manual applies to the following variations:
• PGN-plus-E Digital I/O
• PGN-plus-E IO-Link
• PGN-plus-E dust-tight (SD)
1.2 Warranty
The warranty is 24 months or a maximum of 10million cycles *
from the date of delivery from the production facility if used as in-
tended under the following conditions:
• Observe the ambient conditions and operating conditions, Am-
bient conditions and operating conditions [}10]
• Observe the specified maintenance and lubrication intervals,
Maintenance [}52]
Parts touching the workpiece and wear parts are not included in
the warranty.
* A cycle consists of a complete gripping process, gripper "open"
and gripper "close".
General
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1.3 Scope of delivery
The scope of delivery includes
• 2-Finger Parallel Gripper PGN-plus-E in the version ordered
• Accessory pack
Content of the accessory pack:
• 2x centering sleeves for gripper fastening
• 4x centering sleeves for finger fastening
ID.-No. of the accessory pack
Size ID number
PGN-plus-E 80 5524224
PGN-plus-E 100 5524225
1.4 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.
Basic safety notes
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2 Basic safety notes
2.1 Intended use
The product is designed exclusively for gripping and temporarily
holding workpieces or objects.
If spring-like parts are to be gripped, this may only occur after first
consulting with and receiving written approval from SCHUNK.
• The product may only be used within the scope of its technical
data, Technical data [}21].
• When implementing and operating components in safety-re-
lated parts of the control systems, the basic safety principles in
accordance with DIN EN ISO 13849-2 apply. The proven safety
principles in accordance with DIN EN ISO 13849-2 also apply to
categories 1, 2, 3 and 4.
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all in-
structions in this manual.
2.2 Not intended use
It is not intended use if the product is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written ap-
proval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and dam-
age the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
Basic safety notes
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04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
2.5 Gripper fingers
Requirements of the gripper finger
Stored energy can make the product unsafe and risk the danger of
serious injuries and considerable material damage.
• Only replace gripper finger if no residual energy can be re-
leased.
2.6 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, Technical data [}21].
• Make sure that the product is a sufficient size for the applica-
tion.
• Make sure that the environment is free from splash water and
vapors as well as from abrasion or processing dust. Exceptions
are products that are designed especially for contaminated en-
vironments.
Este manual sirve para los siguientes modelos
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