Scag Power Equipment GC-2B Manual de usuario

PART NO. 03416

PRINTED 1/2017

PRINTED IN USA

Scag Power Equipment

Division of Metalcraft of Mayville, Inc.

This manual contains the operating instructions and safety information for your

Scag mower accessory. Reading this manual can provide you with assistance

in maintenance and adjustment procedures to keep your mower accessory

performing to maximum efciency. The specic models that this book covers

are listed on the inside cover. Before operating your machine, please read all

the information enclosed.

OPERATOR’S

MANUAL

FABRIC 2-BAG

GRASS CATCHER

Model: GC-2B

WARNING

FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN

SERIOUS INJURY OR DEATH.

• Readthismanualcompletelyaswellasothermanualsthatcamewithyourmower.

• DONOToperateonsteepslopes.Tocheckaslope,attempttobackupit(withthe

cutterdeckdown).Ifthemachinecanbackuptheslopewithoutthewheelsslipping,

reducespeedanduseextremecaution.

• Undernocircumstancesshouldthemachinebeoperatedonslopesgreaterthan15

degrees.ALWAYSFOLLOWOSHAAPPROVEDOPERATION.

• DONOTmowonwetgrass.Wetgrassreducestractionandsteeringcontrol.

• Keepallshieldsinplace,especiallythegrassdischargechute.

• Beforeperforminganymaintenanceorservice,stopthemachineandremovethe

sparkplugwireandignitionkey.

• Ifamechanismbecomesclogged,stoptheenginebeforecleaning.

• Keephands,feetandclothingawayfrompower-drivenparts.

• Keepothersoffthemower (only one person at a time)

REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!

HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE AWARENESS,

CONCERN, PRUDENCE, AND PROPER TRAINING OF THE PERSONNEL INVOLVED IN THE

OPERATION, TRANSPORT, MAINTENANCE, AND STORAGE OF THE EQUIPMENT.

This manual covers the operating instructions and illustrated parts list for:

GC-2B with a serial number of M6300001 to M6399999

Always use the entire serial number listed on the serial number tag when referring to this product.

Section 1

1.1 INTRODUCTION

Thismanualhasbeenpreparedtoprovidethe 

informationyouneedtocorrectlyassemble,operate,and

maintainthisgrasscatcher.Readitcarefullyandkeepit

forfuturereference.

THE REPLACEMENT OF ANY PART ONTHIS PRODUCT

BY OTHERTHANTHE MANUFACTURER'S AUTHORIZED

REPLACEMENT PART MAY ADVERSELY AFFECT THE

PERFORMANCE, DURABILITY OR SAFETY OF THIS

PRODUCT.

USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT

PARTS WILL VOID THE WARRANTY.

Ifadditional information orservice is neededthat isnot

outlinedinthismanual,pleasecontactyourScagPower

Equipmentdealer.Scagdealersaretrainedinthelatest

servicemethodsandcarryafulllineofScagreplacement

parts.

Whenorderingparts,alwaysprovidethecompletemodel

numberandserialnumberofyourcatcher.

All information provided in this manual is based upon

informationavailableatthetimeofprinting.ScagPower

Equipmentreservestherighttomakechangesatanytime

withoutnoticeorobligation.

1.2 DIRECTION REFERENCE

The“Right”and“Left”,“Front”and“Rear”ofthemachineare

referencedfromtheoperator’srightandleftwhenseated

in the normal operating position and facing the forward

traveldirection.

1.3 SAFETY AND OPERATING

INSTRUCTIONS

NOTE -

To avoid personal injury, it is imperative that all

safety instructions be observed.

1. Readthisoperator'smanualandtheoperator's

manualthatissuppliedwiththemachinethis

attachmentisusedon.

GENERAL INFORMATION

Areplacementmanualisavailablefromyourauthorized

Scag Service Dealer or by contacting:  Scag Power

Equipment,ServiceDepartmentatP.O.Box152,Mayville,

WI53050.Youmayalsocontactusthroughourwebsiteat

www.scag.comThemanualforthisgrasscatchercanbe

downloadedbyusingthemodelandserialnumberoruse

thecontactformtomakeyourrequest.Pleaseindicatethe

completemodelandserialnumberofyourScagproduct

whenrequestingreplacementmanuals.

WARNING

Do not operate without discharge chute, mulch

kit, or entire grass catcher installed.

2. Beforeremovingthegrassbags,disengagethe

mower,stoptheengineandwaitforallmovementto

stop.

3. ALWAYSturntheengineOFF,removethekeyand

waitforallmovementtostopbeforeservicingor

cleaningthemowerorthegrasscatcher.

DANGER

ROTATING BLOWER

BLADES

STOP ENGINE BEFORE

ENTERING CHUTE

CONTACT CAN INJURE

4. Donotmodifyoralteranycomponentofthegrass

catcherattachmentormower.

5. Donotallowanypassengerstorideonthegrass

catcherattachmentoronthemower.

Section 2

2.1 DISCHARGE CHUTE AND CUTTER

BLADE REMOVAL

- NOTE -

Use the illustrated parts list as a part number

reference when following the assembly

instructions.

-IMPORTANT-

When installing this grass catcher on a machine,

one of the following Installation Kits must be

installed for proper performance and operation.

SPZ52 - Installation Kit p/n 901H

SPZ61 - Installation Kit p/n 901J

1. Removeallpackagingmaterials.Layoutthe

mountinghardwareandthecatcherassemblyparts

foreasyaccess.Preparetheworkareamakingsure

thatitisaclean,safeenvironment.

WARNING

Do not operate without discharge chute, mulch

kit, or entire grass catcher installed.

2. Removethedischargechutefromthecutterdeck.

SeeFigure2-1.

- NOTE -

Donotdiscardthedischargechuteormounting

hardware. The discharge chute MUST be

reinstalledanytimethegrasscatcherhasbeen

removedfromthemachine.

REMOVE MOUNTING HARDWARE

Figure 2-1. Discharge Chute Removal

3. Blocktherearwheelsandapplytheparkingbrake

topreventthemachinefrommoving.Liftthefrontof

machineforeasyandsafeaccesstotheunderside

ofthecutterdeck.Removetheignitionkeyand

disconnectthepositiveandnegativebatterycables.

4. Removetheoriginalcutterbladesfromthecutter

deck.Toremovethecutterbladesfromthespindles,

installa1"open-endwrenchontotheflatsprovided

onthespindleshaft.Thiswillallowyoutohold

thespindleinplaceandpreventitfromrotatingas

youremovetheblademountingbolt(useoptional

BladeBuddytoolP/N9212toassistinsecuringthe

cutterbaldes).Usea15/16"boxwrenchorsocketto

removetheblademountingbolt.SeeFigure2-2.Be

suretoretainthebolts,lockwashersandflatwashers

asthehardwarewillbeneededtoinstallthecutter

bladesincludedwiththisgrasscatcher.

WARNING

Blades have a sharp edge. Wear proper eye

protection and protective gloves or wrap

blades with protective material when removing,

sharpening and installing.

Cutter Blade

Use 15/16” Box Wrench

or Socket on

Blade Mounting Bolt

Use 1” Open

End Wrench on

Spindle Shaft

Flatwasher

Lockwasher

Figure 2-2. Cutter Blade Removal

- NOTE -

Donotdiscardtheoriginalblades.Thebladesmay

bereinstalledanytimethegrasscatcherhasbeen

removedfromthemachine.

2.2 ASSEMBLY INSTRUCTIONS - 52 / 61

CUTTER DECK COMPONENTS

1. Installtheleftsidecutterdeckbafflesuppliedinthe

grasscatcherInstallationKitasshowninFigure2-3.

Secureusing(2)3/8-16x1"carriagebolts,(2)3/8"

flatwashers,(2)3/8-16elasticstopnuts,(1)5/16-18

x1"carriagebolt,(1)5/16"flatwasherand(1)5/16-

18centerlocknut.

Section 2

3/8-16 x 1” 3/8-16 x 1”

5/16-18 x 1”

3/8-16 ELASTIC

STOP NUT 3/8-16 ELASTIC

STOP NUT

5/16-18 CENTER

LOCK NUT

3/8 FLATWASHER

5/16 FLATWASHER

3/8 FLATWASHER

Figure 2-3. Left Side Deck Bafﬂe Installation

2. Installtherightsidecutterdeckbafflesuppliedinthe

grasscatcherInstallationKitasshowninFigure2-4.

Secureusing(2)3/8-16x1"carriagebolts,(2)3/8"

flatwashersand(2)3/8-16elasticstopnuts.

3/8-16 x 1”

3/8-16 ELASTIC

STOP NUT

3/8-16 ELASTIC

STOP NUT

3/8 FLATWASHER

Figure 2-4. Right Side Deck Bafﬂe Installation

3. Tightenthehardware.

4. Installthenewhighliftcutterbladesincludedwith

theInstallationKitandsecureusingthehardware

removedinSection2.1,Step4.UseoptionalBlade

BuddytoolP/N9212toassistinsecuringthecutter

blades.Torquethecutterblademountingboltto75

ft/lbs.

5. Installthefillerplateandsecureusing(1)5/16-18x

1"bolt,(2)5/16flatwashersand(1)5/16-18elastic

stopnut.SeeFigure2-5.

6. Markanddrillthelowerholeusingan11/32"drillbit.

SeeFigure2-5.Secureusing(1)5/16-18x1"bolt,

(2)5/16flatwashersand(1)5/16-18elasticstopnut.

FILLER PLATE

MOUTING HOLE

FOR 52” & 61” DECKS

MOUNTING HOLE

NOT USED

MARK AND DRILL

USING 11/32” BIT

61” FILLER PLATE

AND DECK SHOWN

Figure 2-5. Filler Plate Installation

7. Tightenthehardwareandlowerthemachine.

8. Removetherightsidebeltcover.Donotdiscard

asthebeltcoverwillneedtobereusedifthegrass

catcheriscompletelyremoved.

9. Releasethetensiononthecutterdeckdrivebeltand

removethebeltfromtherightsidespindle.

10. Removethepulleyfromthespindlebyremovingthe

largenutontop.

11. Installthegrasscatcherpulleyontothespindle

assemblyandsecure.SeeFigure2-6.

NUT

PULLEY

KEY

Figure 2-6. Install Grass Catcher Spindle Pulley

12. Reinstallthecutterdeckbeltusingthebottom

grooveonthegrasscatcherpulley.

13. Installtheblowermountingposttothedeckusing(2)

3/8-16x1-1/4"hexheadbolts(p/n04001-32),(2)

3/8"flatwashers(p/n04041-07),(1)3/8-16elastic

stopnuts(p/n04021-09)and(1)3/8"lockwasher.

Donotfullytightenthehardwareatthistime.See

Figure2-7forhardwarelocation.

Section 2

FRONTSIDE

IDLERPULLEY

BACKSIDE

IDLERPULLEY BLOWER

PULLEY

SPINDLE

PULLEY

Figure 2-9. Belt Routing

18. Installthenewbeltcoverssuppliedandsecure.

Seeitemsnumber5andnumber14identifiedon

theappropriateBlowerMountingComponentspage

18oftheillustratedpartssectionprovidedinthis

manualforproperinstallation.

2.3 ASSEMBLY INSTRUCTIONS -

DISCHARGE AND HOPPER COMPONENTS

1. Installtheleftandrightsidegrasscatchermounting

bracketstotherearofthemachine.Secureusing(4)

3/8-16x1"hexheadboltsand(4)3/8-16serrated

flangenuts.SeeFigure2-10.

3/8-16 SERRATED

FLANGE NUT

3/8-16 x 1” BOLT

Figure 2-10. GC Mounting Bracket Installation

2. Tightenthehardware.

-NOTE-

52 Blower mounting post shown below for

reference.

ELASTIC STOP

NUT

FLATWASHER

BOLT, 3/8-16 x 1-1/4”

LOCKWASHER

Figure 2-7. Blower Mounting Post Installation

14. Installtheblowerassemblytothemountingbracket

andsecurewiththemountingpinandhairpin.See

Figure2-8.

15. Aligntheblowerassemblywiththedischarge

openingofthecutterdeck.Tightenthehardwarefor

themountingbracket.SeeFigure2-8.

16. Installthequickpinthroughtherearholeinthe

dischargechutemountingbracket.SeeFigure2-8.

BLOWER

ASSEMBLY MOUNTING

PIN & HAIR PIN

QUICK PIN

MOUNTING POST

TIGHTEN HARDWARE

Figure 2-8. Blower Installation

17. Installthebelttothespindlepulley.Whenreplacing

thebelt.SeeFigure2-9.

Section 2

3. Installtheleftandrightsideuprightmounting

tubestothegrasscatcherhoodassembly.Secure

using(4)3/8-16x2-1/4"hexheadboltsand(4)

3/8-16elasticstopnuts.SeeFigure2-11.

3/8-16 ELASTIC

STOP NUT

3/8-16 x 2-1/4” MOUNTING TABS

TOWARD THE CENTER

OF THE MACHINE

Figure 2-11. Up Tube Installation

4. Installtheadaptertothehoseandsecurewith(1)

6-1/2"clampincludedwiththisgrasscatcher.See

Figure2-12.

SNAP PIN

Figure 2-13. SPZ Assembly Installation

6-1/2” CLAMP

ADAPTER

HOSE

Figure 2-12. Hose to Adapter Installation

5. Withhelpfromanassistant,installthegrasscatcher

hoodassemblyontothegrasscatchermounting

bracketsinstalledonthemachineinStep1.See

Figure2-13.Securewiththe(2)snappinsincluded

withthisgrasscatcher.

Section 2

6. Installthehosetothehoodassemblyandsecure

with(1)6-1/2"clampincludedwiththisgrass

catcher.SeeFigure2-14.

-NOTE-

When installing this catcher the discharge hose

may need to be shortened. Follow the steps below

when required.

Lowerthecutterdeckonthemachinetothelowest

cuttingheight.

If required, shorten the hose assembly before

securingittothehoodassembly.Routethehose

uptothehoodassemblyandmarkthehoselength

requiredwhichwillnotallowthehoseto"sag"or

"droop".

Cutthehosetotherequiredlength.

6-1/2” CLAMP

HOOD

HOSE

Figure 2-14. Hose Installation

7. Installthehoseandadapterassemblytotheblower

assemblyinstalledonthecutterdeck.Securewith

therubberstrap.SeeFigure2-15.

HOSE

RUBBER STRAP

ANCHOR BOLT

RUBBER STRAP

Figure 2-15. Hose and Adapter to Chute Installation

2.4 ASSEMBLY INSTRUCTIONS - FRONT

WEIGHT COMPONENTS

1. Removethefront(2)serratedflangenutssecuring

thefootplatetothemachine.Thiswillallowthefoot

platetoliftupwardandallowthefrontweightbarto

beinstalledonthemachine.

2. Installthefrontweightsupportbartothemachine

andsecureusing(2)1/2-13x1-1/4"hexheadbolts,

(2)1/2"flatwashersand(2)1/2-13serratedflange

nuts.SeeFigure2-16.

3. Tightenthehardwareandre-installthefront(2)

serratedflangenutstosecurethefootplatetothe

machine.

4. Installtheweight(x1)includedwiththisgrass

catcher.

5. Liftthehoodassemblyandinstallthebag

assemblies.Installationofthisgrasscatcher

accessoryiscomplete.

6. Reconnectthepositiveandnegativebatterycables.

7. Operateandtestthemachine.

WARNING

Do not operate without discharge chute, mulch

kit, or entire grass catcher installed.

WARNING

Always turn the engine off, remove the key and

wait for all movement to stop before emptying the

grass bags or servicing or cleaning the mower or

grass catcher.

Section 2

1/2-13x1-1/4”

1/2”FLATWASHER

1/2-13SERRATED

FLANGENUT

WEIGHTASSEMBLY(1X)

1/2-13x1-1/4”

Figure 2-16. SPZ Front Weight Bar Installation

Section 3

3.1 GRASS CATCHER REMOVAL

INSTRUCTIONS

Preparethemachinesothereiseasyandsafeaccessto

theworkarea.Parkthemachine onaflat,levelsurface

and apply the parking brake. Remove the ignition key

anddisconnectthepositiveandnegativecablesfromthe

battery.Maintainallsafetyrelatedworkprocedures.Always

wearhandandeyeprotection.

- NOTE -

Forproperoperationandbestoverallperformance

and dispersal of grass clippings while side

discharging,thegrasscatcherbafesshouldbe

removed.

1. Removetherubberstrapholdingtheadaptertothe

blowerassemblyandthelargequickpinsecuring

theblowertothedischargemountingbracket.

2. Removethebelt,pin,hairpinandlargequickpin

securingtheblowerassemblytothecutterdeckand

removetheblowerassembly.SeeFigure3-1.

BLOWER

ASSEMBLY MOUNTING

QUICK PIN

MOUNTING POST

Figure 3-1. Removing the Blower Assembly

3. Removethe(2)snappinsholdingthehood

assemblytothemountingbracketsontherearofthe

machine.SeeFigure3-2.

4. Withhelpfromanassistant,removethehopper

assembly.

SNAP PIN

Figure 3-2. Removing the Hopper Assembly

5. Removethehighliftcutterbladesfromthecutter

deck.Toremovethecutterbladesfromthespindles,

installa1"open-endwrenchontotheflatsprovided

onthespindleshaft(useoptionalBladeBuddytool

P/N9212toassistinsecuringthecutterblades).

Thiswillallowyoutoholdthespindleinplaceand

preventitfromrotatingasyouremovetheblade

mountingbolt.Usea15/16"boxwrenchorsocketto

removetheblademountingbolt.SeeFigure3-3.Be

suretoretainthebolts,lockwashersandflatwashers

asthehardwarewillbeneededtoinstallthecutter

bladesincludedwiththisgrasscatcher.

WARNING

Blades have a sharp edge. Wear proper eye

protection and protective gloves or wrap

blades with protective material when removing,

sharpening and installing.

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