SATA SATAjet 4000 B Manual de usuario

SATAjet 4000 B

Betriebsanleitung | Упътване за работа | 使用说明书 | Návod k použití

Betjeningsvejledning|Kasutusjuhend|Operating Instructions | Instrucciones

de servicio | Käyttöohje | Mode d'emploi | Οδηγίες λειτουργίας| Üzemeltetési

utasítás | Istruzione d'uso Naudojimo instrukcija | Lietošanas instrukcija |

Gebruikershandleiding | Bruksveiledning | Instrukcja obsługi | Instruções

de funcionamento | Manual de utilizare | Руководство по эксплуатации

Bruksanvisning | Navodilo za obratovanje | Návod na | Kullanım talimatı

Operating Instructions

[1]

[1-7]

[1-9]

[1-3] [1-11]

[1-12]

[1-13]

[1-14]

[1-15]

[1-1]

[1-2]

[1-4]

[1-8]

[1-18]

[1-19]

[1-5]

[1-10]

[1-16]

[1-17]

[1-6]

Design:

US D644,716S

[2]

[2-2] [2-1]

[2-4]

[2-3]

[2-5]

[2-7] [2-8]

[2-9]

[2-6]

[2-10]

[2-11] [2-12]

[2-13]

[2-14]

Design:

US D644,716S

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Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL) Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)

Content [Original Version: German]

1. Symbols................................ 113

2. Technical Data...................... 113

3. Scope of Delivery ................. 114

4. Design of the Spray Gun...... 115

5. Intended Use........................ 115

6. Safety Instructions................ 115

7. Use....................................... 118

8. Cleaning of the Spray Gun...120

9. Maintenance.........................121

10. Troubleshooting....................124

11. Disposal................................126

12. After Sale Service.................127

13. Warranty / Liability................127

14. Spare Parts ..........................127

15. EC Declaration of

Conformity............................128

1. Symbols

Warning! Risk which could cause serious injuries or death.

Warning! Risk which could cause damage.

Explosion risk! Warning against risk which could cause

serious injuries or death.

Notice! Useful tips and recommendations

2. Technical Data

Recommended spray gun inlet pressure

RP 2.0 bar - 2.2 bar

HVLP 2.0 bar

Compliant > 2.0 bar (air cap pressure > 0.7 bar)

Compliant legislation Lom-

bardy/Italy

< 2.5 bar (air cap pressure < 1.0 bar)

Recommended spraying distance

RP 17 cm - 21 cm

HVLP 10 cm - 15 cm

HVLP Lombardy/Italy 10 cm - 15 cm

Max. spray gun inlet pressure

10.0 bar

[EN] Operating Instructions | english

114

Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)

Air consumption at 2.0 bar spray gun inlet pressure

RP 285 Nl/min

HVLP 430 Nl/min

Max. material temperature

50 °C

Weight | Version Standard DIGITAL

without cup 440 g 462 g

with 0.6 l RPS cup 491 g 513 g

with 0.6 l reusable cup 612 g 634 g

with 1.0 l aluminium reusable cup 636 g 658 g

with 0.6 l RPS cup and digital

gauge

531 g (with adam

513 g

additional weight of swivel joint

version

11 g 8 g

Compressed air connection

G 1/4

Capacity of PVC gravity flow cup

600 ml

Optional: electronic pressure gauge

On/Off threshold 0.2 bar

Display accuracy ± 0.05 bar

Maximum display value 9.5 bar

Battery Renata CR1632

(Art. No. 165993)

3. Scope of Delivery

• Spray gun with nozzle set and

gravityowcup

• Operating Instructions

• Tool kit

• CCS clips

Alternative versions with:

• Swivel joint

• GravityowcupsmadeofPVCor

aluminium with different capacities

• Electronic pressure gauge

115

Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL) Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)

4. Design of the Spray Gun [1]

[1-1] Spray gun handle

[1-2] Trigger

[1-3] Nozzle set consisting of air

cap,uidtip(notvisible),

paint needle (not visible)

[1-4] Spray gun connection with

QCC

[1-5] Gravityowcupconnection

with QCC

[1-6] Paint strainer (not visible)

[1-7] Gravityowcup

[1-8] Gravityowcuplid

[1-9] Anti-drip device

[1-10] Round/atspraycontrol

[1-11] Materialowcontrolscrew

[1-12] Materialowcontrolcounter

nut

[1-13] Airmicrometer(airow

control knob)

[1-14] Airmicrometer(airowcon-

trol) locking screw

[1-15] Air piston (not visible)

[1-16] Compressed air connection

[1-17] ColorCode-System (CCS)

[1-18] Front cover of the pressure

display (only with DIGITAL)

[1-19] Pressure display (only with

DIGITAL)

5. Intended Use

The paint spray gun has been designed for the application of paint, lac-

quer and other sprayable media by means of compressed air on suitable

substrates and surfaces.

6. Safety Instructions

6.1. General Safety Instructions

Warning! Attention!

• Before using the spray gun, please read all safety and the operating

instructions carefully. Safety instructions and indicated safety meas-

ures are mandatory.

• Please keep all enclosed documents and make sure that the spray

gun is handed over only together with these documents.

116

Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)

6.2. Specic Safety Instructions for Spray Guns

Warning! Attention!

• Local safety, accident prevention, work and environment protection

regulations are mandatory!

• Never direct a paint spray gun at human beings or animals!

• Use, cleaning and maintenance by skilled personnel only!

• People whose ability to react is impaired by drugs, alcohol, medication

or for other reasons are not allowed to use a spray gun!

• Never use a spray gun when damaged or when components are

missing!Useonlywhenlockingscrewisrmlytightened[1-14]!

• Before use, the spray gun should always be checked and repaired, if

necessary!

• Put spray gun immediately out of operation when damaged, discon-

nect it from the compressed air circuit!

• Never manipulate or technically modify the spray gun!

• Use original SATA spare parts and accessories only!

• Exclusively use spray gun cleaning machines recommended by SATA!

Please observe the operating instructions!

• Never spray materials containing acid, lye or benzine!

• Alyways keep the spray gun away from ignition sources, such as open

re,burningcigarettesornon-explosion-proofelectronicdevices!

• When working with the spray gun, always limit solvents, paints or

other coating media to the quantities which are required for the paint

job! Excessive material must be returned to the designated storage

areas afterwards!

6.3. Personal Protection Equipment

Warning!

• When using, cleaning or maintaining the spray gun, always wear

approved breathing and eye protection equipment as well as suitable

protective gloves, overalls and safety boots!

• When using the spray gun, noise levels of 85 dB(A) may be exceed-

ed. Wear suitable hearing protection!

117

Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL) Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)

The painter is not exposed to vibrations while using the spray gun. Recoil

forces are minimal.

6.4. Use In Explosive Areas

Ex-sign Equipment cat-

egory

Device category Gas category Temperature level

6.4.1 General

The spray gun is approved for the use / storage in explosive areas of Ex-

Zone 1 and 2.

Warning! Risk of explosion!

• The following applications and operations lead to the loss

of the explosion protection and are, therefore, prohibited:

• Use of the spray gun in explosive areas belonging to ex-zone 0!

• Do not use solvents and cleaning agents based on halogenised

hydrocarbons! Chemical reaction which may occur when using these

substances may be explosive!

6.4.2 Additional Information on the Electronic

Pressure Gauge

The electronic pressure gauge has passed a design examination. It has

been developed, constructed and manufactured in accordance with the

EUdirective94/9EU.IthasbeenclassiedaccordingtoExiaIICT4Ga

or Ex ia IICT4 Gb. It may be used and stored in the explosive zones 1 and

2 up to 60°C ambient temperature. Inspection authority: KEMA 05 ATEX

1090 X.

Warning! Risk of explosion!

The following applications and operations lead to the loss of

the explosion protection and are, therefore, prohibited:

• Battery replacement in explosive areas!

• Removal of the front cover of the pressure display!

118

Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)

Warning! Risk of explosion!

• Installation of a battery other than the CR 1632 Renata!

When exchanging the battery, it is recommended to also replace the

sealing of the battery compartment!

7. Use

Warning! Risk of explosion!

• Useonlysolvent-resistant,antistatic,undamagedandtechnicallyaw-

less compressed air hoses with a permanent pressure resistance of

minimum 10 bar, e.g. Art. No. 53090!

Notice!

The following requirements must be fulfilled:

• Use a compressed air connection G 1/4 a or a suitable SATA connec-

tion nipple.

• Ensure minimum compressed air volume (air consumption) and pres-

sure (recommended spray gun inlet pressure) according to chapter 2.

• Usecleancompressedair,e.g.byinstallingtheSATAlter484,Art.

No. 92320

• Use an air hose with minimum 9 mm internal diameter (see warnings),

e.g. Art. No. 53090.

1. Check if all screws [2-1], [2-2], [2-3], [2-4] and [2-5] have been

tightenedrmly.Tightenuidtip[2-1]rmlybyhand(14Nm)accord-

ing to [7-4]. Check if locking screw [2-5]hasbeenrmlytightened

according to [10-1]. Tighten, if necessary.

2. Rinse material passages with suitable cleaning solution [2-6], ob-

serve chapter 8.

3. Adjust air cap: vertical spray fan [2-7], horizontal spray fan [2-8].

4. Insert paint strainer [2-9]andinstallgravityowcup[2-10].

5. Fillgravityowcup(max.20mmbelowupperedge),closewiththelid

[2-11] and insert anti-drip device [2-12].

6. Screw connection nipple [2-13] (not included in delivery) onto the air

inlet.

119

Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL) Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)

7. Connect compressed air hose [2-14].

7.1. Adjustment of the Spray Gun Inlet Pressure

Notice!

• Pull the trigger fully and adjust the spray gun inlet pressure (see

chapter 2) following instructions of one of the followig sections ([3-1],

[3-2], [3-3], [3-4] bis [3-5]), then release the trigger.

• With [3-3], [3-4] and [3-5], the air micrometer [1-13] must be fully

opened/in vertical position.

• If the required spray gun inlet pressure is not reached, the pressure

at the compressed air circuit has to be increased; too high pressure

results in too high trigger forces.

[3-1] Paint spray gun with digital pressure display (accurate

method).

[3-2] SATA adam 2 (accessory / accurate method).

[3-3] Separate gauge with control device (accessory).

[3-4] Separate gauge without control device (accessory).

[3-5] Pressure regulation at the compressed air circuit (most

inaccurate method): rule of thumb: pressure at the pressure re-

ducer must be set 0.6 bar higher than the recommended spray gun

inlet pressure per every 10 m of air hose (inner width 9 mm).

7.2. Adjustment of the Material Flow [4-1], [4-2], [4-3]

und [4-4] - material flow control fully opened

Notice!

Withthematerialowcontrolfullyopened,thewearoftheuidtipand

paint needle is reduced to a minimum. Please select the correct nozzle

size depending on the material to be applied and the required applica-

tion speed.

7.3. Adjustment of the Spray Fan Pattern

• Adjustatfan(factorysetting)[5-1].

• Adjust round fan [5-2].

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