Sanyo MPR-1013R - Commercial Solutions Lab Manual de usuario

MPR-513

MPR-513R

MPR-1013

MPR-1013R

Pharmaceutical Refrigerator

INSTRUCTION MANUAL

MPR-513R MPR-1013R

Note:

1. No part of this manual may be reproduced in any form without the expressed written

permission of SANYO.

2. The contents of this manual are subject to change without notice.

3. Please contact SANYO if any point in this manual is unclear or if there are any

inaccuracies.

CONTENTS

PRECAUTIONS FOR SAFE OPERATION P. 2

CAUTIONS FOR USAGE P. 6

ENVIRONMENTAL CONDITIONS P. 7

REFRIGERATOR COMPONENTS P. 8

INSTALLATION P. 11

OPTIONAL COMPONENTS P. 13

START-UP OF UNIT P. 15

DEFROST CYCLES P. 15

TEMPERATURE SETTING P. 16

ALARMS & SAFETY FUNCTIONS P. 18

ROUTINE MAINTENANCE P. 20

TROUBLE SHOOTING P. 23

DISPOSAL OF UNIT P. 23

SPECIFICATIONS P. 24

PERFORMANCE P. 25

SAFETY CHECK SHEET P. 26

PRECAUTIONS FOR SAFE OPERATION

It is imperative that the user complies with this manual as it contains

important safety advice.

Items and procedures are described so that you can use this unit correctly and safely.

If the precautions advised are followed, this will prevent possible injury to the user and

any other person.

Precautions are illustrated in the following way:

WARNING

Failure to observe WARNING signs could result in a hazard to personnel

possibly resulting in serious injury or death.

CAUTION

Failure to observe CAUTION signs could result in injury to personnel and

damage to the unit and associated property.

Symbol shows;

△this symbol means caution.

this symbol means an action is prohibited.

●this symbol means an instruction must be followed.

Be sure to keep this manual in a place accessible to users of this unit.

< Label on the unit >

This mark is labeled on the cover in which the electrical components of high voltage are

enclosed to prevent the electric shock.

The cover should be removed by a qualified engineer or a service personnel only.

PRECAUTIONS FOR SAFE OPERATION

Do not use the unit outdoors. Current leakage or electric shock may result if the unit is exposed to

rain water.

Only qualified engineers or service personnel should install the unit. The installation by

unqualified personnel may cause electric shock or fire.

Install the unit on a sturdy floor. If the floor is not strong enough or the installation site is not

adequate, this may result in injury from the unit falling or tipping over.

Never install the unit in a humid place or a place where it is likely to be splashed by water.

Deterioration of the insulation may result which could cause current leakage or electric shock.

Never install the unit in a flammable or volatile location. This may cause explosion or fire.

Never install the unit where acid or corrosive gases are present as current leakage or electric

shock may result due to corrosion.

Use a dedicated power source as indicated on the rating label attached to the unit. Ensure that a

suitable fuse of adequate amperage is used to allow for compressor start up.

Remove dust from the power supply plug before inserting in a power source. A dusty plug or

improper insertion may pose a hazard.

Use a power supply outlet with ground (earth) to prevent electric shock. If the power supply

outlet is not grounded, it will be necessary to install a ground by qualified engineers.

Never ground the unit through a gas pipe, water main, telephone line or lightning rod. Such

grounding may cause electric shock in the case of an incomplete circuit.

Do not insert metal objects such as a pin or a wire into any vent, gap or any outlet for inner air

circulation. This may cause electric shock or injury by accidental contact with moving parts.

Never store volatile or flammable substances in this unit. This may cause explosion or fire.

Never store corrosive substances in this unit. This may lead to damage to the inner components

or electric parts.

If this unit is to be used for storing poisons, radioactive material or other harmful products,

ensure that it is in a safe area. Failure to do so may lead to an adverse effect on the health of

personnel in the area and the local environment. In this case, a request for repair or maintenance

will necessitate a safety check sheet for maintenance personnel.

WARNING

PRECAUTIONS FOR SAFE OPERATION

Do not pull out more than 2 drawers at the same time when storing or taking out of the stocked

material. This may cause injury by falling or tipping of the unit if something heavy items are stored.

Disconnect the power supply to the unit prior to any repair or maintenance of the unit in order to

prevent electric shock or injury.

Ensure you do not inhale or consume medication or aerosols from around the unit at the time of

maintenance. These may be harmful to your health.

Never splash water directly onto the unit as this may cause electric shock or short circuit.

Never disassemble, repair, or modify the unit yourself. Any such work carried out by an

unauthorized person may result in fire or injury due to a malfunction.

Disconnect the power supply plug before replacement of the fluorescent lamp to prevent

electric shock.

Disconnect the power supply plug if there is something wrong with the unit. Continued

abnormal operation may cause electric shock or fire.

If the unit is to be stored unused in an unsupervised area for an extended period, ensure that

children do not have access and that doors cannot be closed completely.

The disposal of the unit should be undertaken by appropriate personnel. Remove doors to

prevent accidents such as suffocation.

Prepare a safety check sheet when you request any repair or maintenance for the safety of service

personnel.

Select a level and sturdy floor for installation. This precaution will prevent the unit from tipping.

Improper installation may result in water spillage or injury from the unit tipping over.

Never install the unit in a place where the possibility exists that an object may fall on it. There

are electric components in the upper part of this unit. Current leakage or electric shock may be

caused if an object falls on it.

Connect the unit to a power source as indicated on the rating label attached to the unit. Use

of any other voltage or frequency other than that on the rating label may cause fire or electric shock.

WARNING

CAUTION

PRECAUTIONS FOR SAFE OPERATION

Fix the shelves securely. Incomplete installation may cause injury or damage.

When removing the plug from the power supply outlet, grip the power supply plug, not the cord.

Pulling the cord may result in electric shock or fire by short circuit.

Never damage or break the power supply plug or cord. Do not use the supply plug if its cord

is loose. This may cause fire or electric shock.

Do not touch any electrical parts such as the power supply plug or any switches with a wet hand.

This may cause electric shock.

Do not put a container with water or heavy articles on the unit. Injury may be caused if the

articles fall. Current leakage or electric shock may result from the introduction of spilled water into

electrical components.

Do not climb onto the unit. This may cause damage to the unit and cause it to tip over.

Hold the handle when closing the door. This will reduce the likelihood of a trapped finger.

Never place your hand on the glass or use excessive force on the glass. Intentional force may

break the glass resulting in injury from the broken glass.

Do not touch the condenser directly when the filter is removed for cleaning. This may cause injury

due to hot surface. (MPR-1013, MPR-1013R only)

Disconnect the power supply plug before moving the unit. Take care not to damage the power

cord. A damaged cord may cause electric shock or fire.

Dispose of any water in the evaporation tray completely before moving the unit. Spilled or

splashed water may cause current leakage or electric shock.

Be careful not to tip the unit over during movement to prevent damage or injury.

Disconnect the power plug when the unit is not used for long periods.

Do not put the packing plastic bag used in the packaging within reach of children as suffocation

may result

CAUTION

CAUTIONS FOR USAGE

1. If the unit is unplugged or the power to the unit is interrupted, do not restart the unit for at least 5

minutes. This protects the compressor.

2. This inner cabinet is refrigerated by forced circulation of cooled air inside the chamber. Ensure that

the intake and exhaust air vents are not blocked.

3. Adequate space should be provided between the items inside the unit to allow air circulation.

4. The temperature alarm may be operated at the time of first start-up. The alarm will be canceled

automatically when the chamber temperature will reach the set temperature.

5. Check that the door is closed tightly. The door check lamp lights when the door is open. The

alarm buzzer sounds two minutes after door opening. The buzzer can be canceled automatically when

the door is closed.

6. Always open and close the door gently. Rough door operation may lead fall down of stocked items,

incomplete closing, or damage of door gasket.

7. Never store corrosive materials such as acid or alkali unless the container is completely sealed up.

Corrosion may lead to failure of the unit in time.

8. Once the chamber temperature has stabilized, put the items into the chamber in small batches to

minimize the temperature increase.

9. Fix the shelves securely and make sure to place any materials on the shelves Do not place items

on the floor of the chamber.

10. If an instrument requiring a power source is placed inside the cabinet, the cable can be lead through

the access port on the cabinet. After installation, a rubber cap should be used to seal the access port.

Failure to do this can affect the temperature uniformity inside the cabinet and lead the condensation on

the outside of the access port.

11. In case condensation forms on the front glass or frame due to a high humidity environment, wipe if

off with a soft and dry cloth.

12. Do not clean the unit with scrubbing brushes, acid, thinner, solvents powdered soap, cleanser or hot

water. These agents can scratch the paint or cause it to peel. Plastic and rubber parts can be easily

damaged by these materials, especially solvents. When a neutral detergent is used to clean the unit,

wipe it up thoroughly with a cloth soaked in clean water.

13. Check the condenser filter and clean it regularly. A dusty filter may cause temperature increase in

the chamber or compressor failure. (MPR-1013, MPR-1013R only)

CAUTIONS FOR USAGE

Circuit breaker

This unit is equipped with a circuit breaker on the back. Make sure to switch ON this breaker before the

unit starts to run. Following figures show the circuit breaker position.

When the operation of the unit is stopped by this breaker, contact a dealer or a service station after

disconnected the power supply plug.

WARNING

Never disassemble, repair, or modify the unit yourself. Any such work carried out by an

unauthorized person may result in fire or injury due to a malfunction.

Disconnect the power supply plug if there is something wrong with the unit. Continued abnormal

operation may cause electric shock or fire.

CAUTION

Connect the unit to a power source as indicated on the rating label attached to the unit. Use of

any other voltage or frequency other than that on the rating label may cause fire or electric shock.

ENVIRONMENTAL CONDITIONS

This equipment is designed to be safe at least under the following conditions (based on the IEC 1010-1):

1. Indoor use;

2. Altitude up to 2000 m;

3. Ambient temperature 5oC to 40oC

4. Maximum relative humidity 80% for temperature up to 31oC decreasing linearly to 50% relative

humidity at 40oC;

5. Mains supply voltage fluctuations not to exceed ±10% of the nominal voltage;

6. Other supply voltage fluctuations as stated by the manufacturer;

7. Transient overvoltages according to Installation Categories (Overvoltage Categories) II; For mains

supply the minimum and normal category is II;

8. Pollution degree 2 in accordance with IEC 664.

Circuit breaker

REFRIGERATOR COMPONENTS

14827114

1315 16

15 16

MPR-513R

MPR-1013R

REFRIGERATOR COMPONENTS

1. Door:

Sliding type. The recessed portion on the rail enables the self-closing of the door. The glass is pair

construction.

2. Control panel:

Panel can be opened when upper right corner of the lower part cover is pushed. Refer to page 10.

3. Space for automatic temperature recorder:

An automatic temperature recorder (optional accessory) can be mounted here. See page 13.

4. Access port:

This port allows temperature measurement cables to enter the chamber from outside.

5. Handle:

Always hold the middle of the handle indicated by a label when opening/closing the door.

6. Lock:

To lock, turn clockwise to 90owith a key, push the key and turn counterclockwise to 90owith the key

pushed. The door can be securely locked.

7. Fluorescent lamp:

20 W white light in MPR-513 and MPR-513R. 40 W white light in MPR-1013 and MPR-1013R. For the

replacement, refer to page 22.

8. Light switch:

This switch is used for turning the fluorescent lamp off and on.

9. Air intake vent (in the chamber):

Do not block this vent. If this vent is blocked, temperature regulation will become unstable.

10. Air exhaust vent:

Do not block this vent. If this vent is blocked, temperature regulation will become unstable. Do not place

stored items in the path of the cold air.

11. Drawer (Right side of MPR-1013R and MPR-513R):

Items to be stored in the chamber must be placed on the drawers. To pull out the drawer, take out the

drawer with pushing the button on the bottom of the drawer. The maximum storage weight for each

drawer is 20 kg.

12. Shelf:

Items to be stored in the chamber must be placed on the shelves. The maximum storage weight for each

shelf is 50 kg. (For MPR-513R, allowable weight is 20 kg.) Do not put stored items directly onto the

interior floor of the chamber.

13. Leveling feet:

Adjust the height of the leveling feet by turning the screw bolts until the unit is level.

14. Door switch:

The door check lamp is lit when the door is open.

15. Unit cover:

The refrigerating units are mounted inside the cover. Remove this cover at the time of cleaning of

evaporating tray and filer (filter is attached in MPR-1013 and MPR-1013R only).

16. Evaporating tray:

Defrost water from the evaporator accumulates on the tray and evaporates into the atmosphere. See

page 21 for cleaning.

17. Circuit breaker:

Switch ON this breaker before the unit starts to run. When the operation of the unit is stopped by this

breaker, contact a dealer or a service station after disconnected the power supply plug.

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