Samson 6132 Manual de servicio
Translation of original instructions
EB 6132 EN
Edition August 2021
Type6132 p/i Converter
For four-wire connection
Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices. The images shown in
these instructions are for illustration purposes only. The actual product may vary.
ÎFor the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎIf you have any questions about these instructions, contact SAMSON‘s After-sales Service
(aftersalesservice@samsongroup.com).
Documents relating to the device, such as the mounting and operating
instructions, are available on our website at www.samsongroup.com >
Service & Support > Downloads > Documentation.
Definition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip
EB 6132 EN
Contents
EB 6132 EN
1 Safety instructions and measures ................................................................1-1
1.1 Notes on possible severe personal injury ......................................................1-3
1.2 Notes on possible personal injury ................................................................1-4
1.3 Notes on possible property damage.............................................................1-4
2 Markings on the device ..............................................................................2-1
2.1 Nameplate .................................................................................................2-1
2.2 Article code................................................................................................2-1
3 Design and principle of operation ...............................................................3-1
3.1 Technical data ............................................................................................3-2
3.1.1 Dimensions in mm.......................................................................................3-3
4 Shipment and on-site transport ...................................................................4-1
4.1 Accepting the delivered goods .....................................................................4-1
4.2 Removing the packaging from the device ......................................................4-1
4.3 Transporting the device................................................................................4-1
4.4 Storing the device .......................................................................................4-1
5 Installation.................................................................................................5-1
5.1 Installation conditions..................................................................................5-1
5.2 Preparation for installation...........................................................................5-1
5.3 Mounting the converter................................................................................5-1
5.4 Adjusting the output signal ..........................................................................5-1
5.5 Electrical connection....................................................................................5-2
5.6 Pneumatic connection..................................................................................5-2
6 Start-up .....................................................................................................6-1
7 Operation..................................................................................................7-1
8 Malfunction................................................................................................8-1
8.1 Troubleshooting ..........................................................................................8-1
8.2 Emergency action .......................................................................................8-1
9 Servicing....................................................................................................9-1
9.1 Tuning zero and span..................................................................................9-1
9.2 Periodic inspection and testing of the converter..............................................9-2
10 Decommissioning .....................................................................................10-1
11 Removal ..................................................................................................11-1
12 Repairs ....................................................................................................12-1
12.1 Returning devices to SAMSON ..................................................................12-1
Contents
EB 6132 EN
13 Disposal...................................................................................................13-1
14 Certicates...............................................................................................14-1
15 Annex......................................................................................................15-1
15.1 After-sales service.....................................................................................15-1
EB 6132 EN 1-1
Safety instructions and measures
1 Safety instructions and measures
Intended use
The Type6132 p/i Converter converts a pneumatic signal into a standardized electric signal.
It is especially used as an intermediate element between pneumatic and electric control and
measuring equipment.
The input variable is a pneumatic signal and the output variable an electric DC current signal
or DC voltage signal. The pneumatic input signal from 0.2 to 1bar is converted into an elec-
tric DC signal from 0/4 to 20mA or a DC voltage signal from 0/2 to 10V.
The device is designed to operate under exactly dened conditions. Therefore, operators
must ensure that the device is only used in applications where the operating conditions corre-
spond to the technical data. In case operators intend to use the device in other applications
or conditions than specied, contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the de-
vice for its intended purpose or for damage caused by external forces or any other external
factors.
ÎRefer to the technical data and nameplate for limits and elds of application as well as
possible uses.
Reasonably foreseeable misuse
The device is not suitable for the following applications:
−Use outside the limits dened by the technical data
Furthermore, the following activities do not comply with the intended use:
−Use of non-original spare parts
−Performing service and repair work not described
Qualications of operating personnel
The device must be mounted, started up, serviced and repaired by fully trained and qualied
personnel only; the accepted industry codes and practices must be observed. According to
these mounting and operating instructions, trained personnel refers to individuals who are
able to judge the work they are assigned to and recognize possible hazards due to their spe-
cialized training, their knowledge and experience as well as their knowledge of the applica-
ble standards.
1-2 EB 6132 EN
Safety instructions and measures
Personal protective equipment
No personal protective equipment is required for the direct handling of the device.
We recommend checking the hazards posed by the ambient conditions at the site of installa-
tion.
ÎWear hearing protection when working near the valve
ÎHard hat
ÎSafety harness when working at height
ÎSafety footwear, ESD (electrostatic discharge) footwear, if necessary
ÎCheck with the plant operator for details on further protective equipment.
Revisions and other modications
Revisions, conversions or other modications of the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Fur-
thermore, the product may no longer meet the requirements for its intended use.
Warning against residual hazards
To avoid personal injury or property damage, operators and operating personnel must pre-
vent hazards by taking appropriate precautions. Plant operators and operating personnel
must observe all hazard statements, warning and caution notes in these mounting and oper-
ating instructions.
Responsibilities of the operator
Operators are responsible for proper use and compliance with the safety regulations. Opera-
tors are obliged to provide these mounting and operating instructions as well as the refer-
enced documents to the operating personnel and to instruct them in proper operation. Fur-
thermore, operators must ensure that operating personnel or third parties are not exposed to
any danger.
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions as
well as the referenced documents and observe the specied hazard statements, warnings
and caution notes. Furthermore, operating personnel must be familiar with the applicable
health, safety and accident prevention regulations and comply with them.
EB 6132 EN 1-3
Safety instructions and measures
Referenced standards, directives and regulations
Devices with a CE marking fulll the requirements of the Directives (see the 'Certicates' sec-
tion):
−2014/30/EU
−2014/35/EU
−2011/65/EU
Devices with an EAC marking fulll the requirements of the Regulations (see the 'Certicates'
section):
−TR CU 004/2011
−TR CU 020/2011
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
−Mounting and operating instructions of the upstream pneumatic components
−Mounting and operating instructions of the downstream electric measuring and control
equipment
1.1 Notes on possible severe personal injury
DANGER
!
Risk of fatal injury due to electric shock (devices with 230V supply voltage).
ÎBefore connecting wiring, performing any work on the device or opening the device,
disconnect the supply voltage and protect it against unintentional reconnection.
ÎOnly use power interruption devices that are protected against unintentional recon-
nection of the power supply.
1-4 EB 6132 EN
Safety instructions and measures
1.2 Notes on possible personal injury
WARNING
!
Risk of personal injury through incorrect operation, use or installation as a result of
information on the device being illegible.
Over time, markings, labels and nameplates on the device may become covered with
dirt or become illegible in some other way. As a result, hazards may go unnoticed and
the necessary instructions not followed. There is a risk of personal injury.
ÎKeep all relevant markings and inscriptions on the device in a constantly legible
state.
ÎContact our after-sales service to renew damaged, missing or incorrect nameplates
or labels.
1.3 Notes on possible property damage
NOTICE
!
Risk of device damage due to failure to meet air quality requirements.
Insufcient air quality at the input of the converter can damage components and seals
inside the device.
ÎOnly use air that is dry and free of oil and dust.
ÎObserve the air quality according to ISO8573-1:2001.
ÎBlow through all air pipes and hoses thoroughly before connecting them.
Risk of device damage due to the maximum pressure at the converter input being
exceeded.
The maximum pressure at the converter input is restricted. A pressure higher than the
maximum permissible pressure may damage the device.
ÎMake sure that the pressure at the input does not exceed the maximum permissible
pressure of 2bar.
EB 6132 EN 2-1
Markings on the device
2 Markings on the device
2.1 Nameplate
The nameplates shown were up to date at
the time of publication of this document. The
nameplate on the device may differ from the
one shown.
SAMSON 6132
p/i Converter
Model 6132-
Var.-ID
Serial no.
Input 0utput
Power supply
Made in Germany
SAMSON AG D-60314 Frankfurt
0
1
2
3
45
6
7
1 Model number
2Conguration ID
3 Serial number
4 Input signal
5 Output signal
6Voltage
7Data Matrix code
Fig.2-1: Sample nameplate for Type6132
p/i Converter
Location of the nameplate
The nameplate is located at the front of the
device.
2.2 Article code
Type6132- x x x x x x
Explosion
protection
Without 0
Version
Rail-mounting unit 4 0
Voltage
24VDC 1
230VAC 2
115V AC 3
24V AC 4
Input
0.2 to 1bar 1
3 to 15psi 2
Output 1)
0 to 20 mA 0
4 to 20 mA 1
0 to 10V 2
2 to 10V 3
1) mA or V and ranges can be selected using
switches inside the device
2-2 EB 6132 EN
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