Samoa LARIUS Star 3001S Manual de usuario

www.larius.com

English

OPERATING INSTRUCTIONS

ED. 15 - 02/2020

Cod. 150099

Star 3001S

Manual gun for electrostatic

liquid coating

SOLVENT-BORNE

Larius S.r.l, founded in 1969, designs and

manufactures painting equipment, and transfer

and extrusion pumps.

Larius S.r.l is a company with a great industrial

tradition and an innovative technological culture.

Internal production, based on innovation and

research, is ﬂexible to industry changes in order

to achieve the primary objective of creating value.

Larius S.r.l is the only leading Italian company in

the international market. The brand is distributed

worldwide, through an extensive network of

distributors and resellers, and is a guarantee of

Total Product Quality in the industrial, plastics,

construction, wood and road marking sectors.

INVEST IN LARIUS

INVEST

IN PRODUCTIVITY

Once again

a step ahead...

Each day we strive

further to satisfy your

work

requirements

www.larius.com

STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

ELECTROSTATIC SPRAY GUN

MANUAL - AUTOMATIC

ADVANTAGE OF USE

STAR 3001 is the new range of guns for the liquid

electrostatic coating, operating under low pressure,

mistless or airless conditions able to grant the best

and even ﬁnishing on the workpiece, avoiding any

leakage or excessive thickness.

The advantages are clear:

• Reduced waste of product;

• Reduced time and labor costs;

• Improved quality of the ﬁnished product.

STAR 3001 manual or automatic guns are powered

by a generator with a low voltage cable and

controlled by a pneumatic unit.

The voltage multiplier is activated by the trigger and

it is placed inside the gun granting the possibility of

an easy replacement in case of failure.

To perform the painting on parts subjected to the

“Faraday cage” effect, it is possible to modify the

electrostatic charge adjusting the settings directly

on the handgrip.

Each type of gun is available for the use with highly-

conductive

waterborne paints and for low pressure and

mistless versions three different adjustments are

available:

• air atomization adjustment;

• spraying jet adjustment;

• product ﬂow adjustment.

www.larius.com

STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

STAR 3001W

MANUAL WATER-BORNE GUN

For electrostatic liquid coating.

Code 28001 - low pressure fan or cone tip nozzle

Code 28004 - airless fan or cone tip nozzle

Code 28006 - mist-less fan or cone tip nozzle

STAR 3001S

MANUAL SOLVENT-BORNE GUN

For electrostatic liquid coating.

Code 28000 - low pressure fan tip nozzle

Code 28002 - low pressure cone tip nozzle

Code 28003 - airless fan or cone tip nozzle

Code 28005 - mist-less fan or cone tip nozzle

ELECTRIC GENERATOR

with probe.

Code 28800

ELECTROSTATIC

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STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

STAR 3001W

AUTOMATIC WATER-BORNE GUN

For electrostatic liquid coating.

Code 28008 - low pressure fan or cone tip nozzle

Code 28040 - airless fan or cone tip nozzle

Code 28042 - mist-less fan or cone tip nozzle

STAR 3001S

AUTOMATIC SOLVENT-BORNE GUN

For electrostatic liquid coating.

Code 28007 - low pressure fan tip nozzle

Code 28011 - low pressure cone tip nozzle

Code 28009 - airless fan or cone tip nozzle

Code 28041 - mist-less fan or cone tip nozzle

STAR 3001

CONTROL UNIT for automatic guns

Code 28800 - Electric generator with probe

Code 25900 - Pneumatic box

COATING

www.larius.com

STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

Due to a constant product improvement programme, the factory reserves the right to modify

technical details mentioned in this manual without prior notice.

This manual is to be considered as an English language translation of the original manual in Italian.

The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to

the incorrect translation of the instructions contained within the original manual in Italian.

WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.

ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.

Thank you for choosing a LARIUS S.R.L. product.

As well as the product purchased, you will receive a range of support services

enabling you to achieve the results desired, quickly and professionally.

www.larius.com

STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

www.larius.com

STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

L.c - Remove the locking ring ................................. p.27

L.d - Remove the needle......................................... p.28

L.e - Remove the needle support ............................ p.28

L.f - Remove the locking ring .................................. p.30

L.g - Remove the locking ring nut ........................... p.30

L.h - Remove the adjusting ring nut......................... p.31

L.i - Remove the low pressure air cap ..................... p.31

L.j - Remove the low pressure cone tip ................... p.32

L.k - Remove the mistless-airless cone tip .............. p.32

L.l - Remove the front head .................................... p.33

L.m - Remove the low pressure fan tip .................... p.33

L.n - Remove the mistless fan................................. p.34

L.o - Remove the airless fan tip............................... p.34

L.p - Verify the spring and the gasket ...................... p.35

ASSEMBLY AFTER CLEANING AND MAINTENANCE............

p.36

M.a - Insert the needle support ............................... p.36

M.b - Insert the needle ........................................... p.37

M.c - Insert the nozzle tip ....................................... p.38

M.d - Insert the gasket ........................................... p.38

M.e - Insert the ﬁxing ring and the locking ring nut .. p.38

M.f - Insert the spring ............................................. p.39

M.g - Insert the front barrel ..................................... p.39

M.h - Insert the external ring nut ............................. p.39

M.i - Insert the product inlet hose ........................... p.40

M.k - Position the spring holder .............................. p.40

M.l - Insert the trigger............................................. p.41

M.m - Tighten the screws ....................................... p.41

M.n - Tighten the nozzle tip .................................... p.42

M.o - Insert the low pressure air cap ....................... p.42

M.p - M.u - Insert the ring nuts..............................p.43-44

BARREL FOR STAR 3001S SPRAY GUN ........... p.46

HANDGRIP FOR STAR 3001S SPRAY GUN

.............. p.48

CONE TIP NOZZLE RANGE FOR STAR 3001S GUN

. p.50

FAN TIP NOZZLE RANGE FOR STAR 3001S GUN

........ p.52

TROUBLESHOOTING.......................................... p.54

NOZZLES FOR STAR 3001S SPRAY GUN ......... p.56

NOZZLES KIT FOR STAR 3001S SPRAY GUN .. p.57

HOSES FOR STAR STAR 3001S SPRAY GUN.... p.57

WARNINGS .......................................................... p.8

TRANSPORT AND UNPACKING ......................... p.9

SAFETY RULES ................................................... p.9

CONDITIONS OF GUARANTEE .......................... p.10

STANDARD OUTFIT. ............................................ p.11

GENERAL DESCRIPTION.................................... p.12

E.a - Working principle ........................................... p.12

E.b - Features and advantages ............................... p.12

TECHNICAL DATA ............................................... p.13

F.b - Dimensions and overall manual gun ................ p.14

F.b - Dimensions and overall automatic gun ............ p.15

DESCRIPTION OF THE MANUAL GUN .............. p.16

DESCRIPTION OF THE ELECT. GENERATOR.... p.17

CONNECTIONS ................................................... p.18

I.a - Rules for an excellent electrostatic effect ......... p.18

I.b - Typical connections of the equipment .............. p.19

GROUNDING ....................................................... p.20

J.a - Grounding of the generator ............................. p.20

J.b - Grounding of the ﬂuid ..................................... p.20

J.c - Grounding of operator’s glove ......................... p.20

J.d - Grounding of the target object ........................ p.21

SETTING UP ........................................................ p.22

K.a - Adjust the trigger ........................................... p.22

K.b - Adjust the handgrip........................................ p.22

K.c - Adjust the safety lock ..................................... p.22

K.d - Product resistivity test.................................... p.23

k.d1 - Low resistivity............................................... p.23

K.d2 - High resistivity ............................................. p.23

K.e - Adjust resistivity level..................................... p.23

K.f - Choose spraying method ................................ p.24

k.g - Choose fan nozzle orientation ......................... p.24

k.h - Adjust air atomization ..................................... p.24

k.i - Adjust fan pattern width................................... p.24

K.l - Store setting parameters ................................. p.25

K.l1 - Store the program ......................................... p.25

K.l2 - Recall stored programs ................................. p.25

DISASSEMBLY AND MAINTENANCE................. p.26

L.a - Remove the barrel .......................................... p.26

L.b - Remove the product inlet hose ....................... p.26

STAR 3001S ELECTROSTATIC GUN

www.larius.com

STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

WARNINGS

The table below provides the meaning of the symbols used in this manual in relation to using, earthing,

operating, maintaining, and repairing of this equipment.

• Read this operator’s manual carefully before using the equipment.

• An improper use of this machine can cause injuries to people or things.

• Do not use this machine when under the inuence of drugs or alcohol.

• Do not modify the equipment under any circumstances.

• Use products and solvents that are compatible with the various parts of the equipment, and read the manufacturer’s warnings carefully.

• See the Technical Details for the equipment given in the Manual.

• Check the equipment for worn parts once a day. If any worn parts are found, replace them using ONLY original spare parts.

• Keep children and animals away from work area.

• Comply with all safety standards.

• It indicates an accident risk or serious damage to equipment if this warning is not followed.

FIRE AND EXPLOSION HAZARD

• Solvent and paint fumes in work area can ignite or explode.

• To help prevent ﬁre and explosion:

- Use equipment ONLY in well ventilated area.

- Eliminate all ignition sources, such as pilot lights, cigarettes and plastic drop cloths (potential static arc).

- Ground equipment and conductive objects.

- Use only grounded hoses.

- Do not use trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or uids containing such solvents in

pressurized aluminium equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death,

serious injury, and property damage.

- Do not form connections or switch light switches on or off if the air contains inammable fumes.

• If electrical shocks or discharges are encountered the operation being carried out using the equipment must be stopped immediately.

• Keep a re extinguisher at hand in the immediate vicinity of the work area.

• It indicates wound and nger squashing risk due to movable parts in the equipment.

• Tenersi lontano dalle parti in movimento.

• Do not use the equipment without the proper protection.

• Before any inspection or maintenance of the equipment, carry out the decompression procedure explained in this manual, and prevent

any risk of the equipment starting unexpectedly.

• Report any risk of chemical reaction or explosion if this warning has not been given.

• (IF PROVIDED) There is a risk of injury or serious lesion related to contact with the jet from the spray gun. If this should occur, IMME-

DIATELY contact a doctor, indicating the type of product injected.

• (IF PROVIDED) Do not spray before the guard has been placed over the nozzle and the trigger on the spray gun.

• (IF PROVIDED) Do not put your ngers in the spray gun nozzle.

• Once work has been completed, before carrying out any maintenance, complete the decompression procedure.

• It indicates important recommendations about disposal and recycling process of products in accordance with the environmental

regulations.

• Mark any clamps attached to earth cables.

• Use ONLY 3-wire extension cords and grounded electrical outlets.

• Before starting work make sure that the electrical system is grounded and that it complies with safety standards.

• High-pressure uid from gun, hose leaks, or ruptured components will pierce skin.

• To help prevent injection, always:

- (IF PROVIDED) Engage trigger lock when not spraying.

- (IF PROVIDED) Do not put your hand over the spray tip. Do not stop or deect leaks with your hand, body or other.

- (IF PROVIDED) Do not point gun at anyone or at any part of the body.

- (IF PROVIDED) Never spray without tip guard.

- Do pressure relief if you stop spraying or being servicing sprayer and before any maintenance operations.

- Do not use components rated less than sprayer Maximum Working Pressure.

- Never allow children to use this unit

- (IF PROVIDED) Brace yourself; gun may recoil when triggered.

If high pressure ﬂuid pierces your skin, the injury might look like “just a cut”, but it is a serious wound!

Get immediate medical attention.

• It is obligatory to wear suitable clothing as gloves, goggles and face shield.

• Wear clothing that complies with the safety standards in force in the country in which the equipment is used.

• Do not wear bracelets, earrings, rings, chains, or anything else that may hinder the operator’s work.

• Do not wear clothing with wide sleeves, scarves, ties, or any other piece of clothing that could get tangled up in moving parts of the

equipment during the work, inspection, or maintenance cycles.

www.larius.com

STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

TRANSPORT AND UNPACKING

•

The manufacturer will not be responsible for the unloa-

ding operations and transport of the equipment to the

workplace.

• Check the packing is undamaged on receipt of the

equipment.

Unpack the equipment and verify it is free from any

damage occured during transport.

In case of damage, immediately contact LARIUS and the

Shipping Agent. All the notices reporting any damage or

anomalies must arrive timely within 8 days at least from

the date of receipt of the equipment through Registered

Letter to the Shipping Agent and to LARIUS.

The disposal of packaging materials is at customer’s

charge and must be performed in accordance with

the regulations in force in the country where the

equipment is installed and used.

It is nevertheless sound practice to recycle packa-

ging materials in an environment-friendly manner

whenever possible.

BSAFETY RULES

• THEEMPLOYERSHALLTRAINITSEMPLOYEESABOUT

ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT

THE USE OF SAFETY DEVICES FOR THEIR OWN SAFE-

TY AND ABOUT THE GENERAL RULES FOR ACCIDENT

PREVENTION IN COMPLIANCE WITH INTERNATIONAL

REGULATIONS AND WITH THE LAWS OF THE COUNTRY

WHERE THE EQUIPMENT IS USED.

• THEBEHAVIOUROFTHEEMPLOYEESSHALLSTRICTLY

COMPLY WITH THE ACCIDENT PREVENTION AND ENVI-

RONMENTAL REGULATIONS IN FORCE IN THE COUNTRY

WHERE THE EQUIPMENT IS INSTALLED AND USED.

Read carefully and entirely the following instructions

before using the product.

Please save these instructions in a safe place.

The unauthorised tampering/replacement of one

or more parts composing the machine, the use of

accessories, tools, expendable materials other than

those recommended by the manufacturer can be

a danger of accident.

The manufacturer will be relieved from tort and

criminal liability.

• KEEPYOURWORKPLACECLEANANDTIDY.DISORDER

WHERE YOU ARE WORKING CREATES A POTENTIAL

RISK OF ACCIDENTS.

• ALWAYSKEEPPROPERBALANCEAVOIDINGUNUSUAL

STANCE.

• BEFOREUSINGTHETOOL,ENSURETHEREARENOT

DAMAGED PARTS AND THE MACHINE CAN WORK PRO-

PERLY.

• ALWAYSFOLLOWTHEINSTRUCTIONSABOUTSAFETY

AND THE REGULATIONS IN FORCE.

• KEEPTHOSEWHOARENOTRESPONSIBLEFORTHE

EQUIPMENT OUT OF THE WORK AREA.

• NEVEREXCEEDTHEMAXIMUMWORKINGPRESSURE

INDICATED .

• NEVERPOINTTHESPRAYGUNATYOURSELVESORAT

OTHER PEOPLE . THE CONTACT WITH THE CASTING

CAN CAUSE SERIOUS INJURIES.

• INCASEOFINJURIESCAUSEDBYTHEGUNCASTING,

SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THE

TYPE OF THE PRODUCT INJECTED. NEVER UNDERVALUE

A WOUND CAUSED BY THE INJECTION OF A FLUID.

• ALWAYSDISCONNECTTHESUPPLYANDRELEASETHE

PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY

CHECK OR PART REPLACEMENT OF THE EQUIPMENT .

• NEVERMODIFYANYPARTINTHEEQUIPMENT.CHECK

REGULARLY THE COMPONENTS OF THE SYSTEM. RE-

PLACE DAMAGED OR WORN PARTS..

• TIGHTENANDCHECKALLTHEFITTINGSFORCONNEC-

TION BETWEEN PUMP , FLEXIBLE HOSE AND SPRAY

GUN BEFORE USING THE EQUIPMENT.

• ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH

STANDARD KIT. THE USE OF ANY ACCESSORIES OR

TOOLING OTHER THAN THOSE RECOMMENDED IN

THIS MANUAL, MAY CAUSE DAMAGE OR INJURE THE

OPERATOR.

• THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN

BEVERYDANGEROUS.HANDLETHEFLEXIBLEHOSE

CAREFULLY . DO NOT PULL THE FLEXIBLE HOSE TO

MOVE THE EQUIPMENT . NEVER USE A DAMAGED OR

AREPAIREDFLEXIBLEHOSE..

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STAR 3001S GUN

ED. 15 - 02/2020 - Cod. 150099

The high speed of the product in the hose can create

static electricity through discharges and sparks. It

is suggested to earth the equipment.

The pump is earthed through the earth cable of

the supply.

The gun is earthed through the high pressure ﬂe-

xible hose.

All the conductive tools within the working area must

be duly earthed.

• NEVERSPRAYOVERFLAMMABLEPRODUCTSORSOL-

VENTS IN CLOSED PLACES.

• NEVER USE THE TOOLING IN PRESENCE OF POTEN-

TIALLYEXPLOSIVEGAS.

Always check the product is compatible with the

materials composing the equipment (pump, spray

gun, ﬂexible hose and accessories) with which it

can come into contact. Never use paints or solvents

containing halogen hydrocarbons (as the methylene

chloride).

If these products come into contact with aluminium

parts can provoke dangerous chemical reactions

with risk of corrosion and explosion.

IFTHEPRODUCTTOBEUSEDISTOXIC,AVOIDIN-

HALATION AND CONTACT BY USING PROTECTION

GLOVES, GOGGLES AND PROPER FACE SHIELDS.

TAKE PROPER SAFETY MEASURES FOR THE

PROTECTION OF HEARING IN CASE OF WORK

NEAR THE PLANT.

• WHENEVERYOUSTOPDISPENSING,EVENFORAMO-

MENT, ALWAYS SET THE GUN TRIGGER LOCK. FULLY

RELEASE THE TRIGGER AND ROTATE THE TRIGGER

LOCK FORWARD (see equipment description).

• USEEXTREMECAUTIONWHENCLEANINGORCHAN-

GING THE FLUID NOZZLE. IF THE NOZZLE CLOGS

WHILE DISPENSING, FULLY RELEASE THE TRIGGER

IMMEDIATELY. ALWAYS FOLLOW THE PRESSURE RELIEF

PROCEDURE, BELOW, BEFORE WIPING OFF BUILD-UP

AROUND THE NOZZLE OR REMOVING THE NOZZLE TO

CLEAN IT.

The conditions of guarantee do not apply in the

following situations:

- improper washing and cleaning of components

causing malfunction, wear or damage to the

equipment or any of its parts;

- improper use of the equipment;

- use that does not conform with applicable

national legislation;

- incorrect or faulty installation;

- modiﬁcations, interventions and maintenance

that have not been authorised by the manufac-

turer;

- use of non-original spare parts or parts that do

not correspond to the speciﬁc model;

- total or partial non-compliance with the instruc-

tions provided.

CONDITIONS OF GUARANTEE

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