SAMIX BR200 Manual de usuario
Instruction Manual SAMIX®BR200
EN012016
SAMIX®BR200
Original Instruction Manual
© 2015 SAMIX GmbH
This instruction manual is protected by copyright laws. Disclosure, as
well as reproduction of this document, utilization and communication of
its content, are prohibited, unless explicit written consent has been gran-
ted by SAMIX GmbH. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent, utility
model or design.
Inhaltsverzeichnis
1 Basic comments .........................................................................5
1.1 General specications...........................................................5
1.2 Intended use .........................................................................5
1.3 Foreseeable misuse..............................................................5
1.4 Limits of operating range.......................................................5
1.5 Manufacturer's warranty........................................................6
1.6 Scope of delivery...................................................................6
1.7 Manufacturer's Customer Service.........................................6
2 Safety ...........................................................................................7
2.1 Structure of safety notices.....................................................7
2.2 General safety notices ..........................................................8
2.3 Safety devices.......................................................................9
3 Technical description ...............................................................10
3.1 Technical data .....................................................................10
3.2 Product range......................................................................10
3.2.1 Mixing blade.............................................................11
3.2.2 Jars..........................................................................13
3.2.3 Assignment of mixing blades to the jars ..................15
4 Transportation, packaging and storage .................................17
4.1 Transportation .....................................................................17
4.2 Packaging ...........................................................................17
4.3 Storage................................................................................17
5 Initial operation .........................................................................18
5.1 Site selection.......................................................................18
5.2 Initial operation....................................................................19
5.3 Function check ....................................................................19
6 Operation...................................................................................21
6.1 Preparation of mixing unit ...................................................21
6.2 Preparation of mixing process.............................................23
6.3 Mixing process ....................................................................24
6.3.1 Switching on and mixing process ............................24
6.3.2 Switching off and removing the mixing unit .............26
6.3.3 Free spin motion......................................................27
6.4 Final operations...................................................................29
7 Maintenance, repair and cleaning ...........................................32
7.1 Service and warranties in Germany ....................................32
7.2 Maintenance........................................................................33
7.3 Cleaning ..............................................................................34
8 Fault causes/troubleshooting..................................................35
8.1 Instructions in the event of faults.........................................35
8.2 Possible fault sources to avoid............................................36
9 Waste disposal..........................................................................38
5
SAMIX GmbH
Basic comments
1 Basic comments
1.1 General specications
The SAMIX®BR200 is manufactured by SAMIX GmbH, and its safety has been che-
cked by the TÜV Rhineland.
For safe operation, and to avoid personal injuries and material damage,
• the instruction manual must be read carefully and understood,
• the instruction manual must always be available at the mixer and observed.
The current instruction manual describes the structure, operating principle and hand-
ling of the SAMIX®BR200 mixer.
1.2 Intended use
The SAMIX®BR200 mixer is solely intended for the manufacture of pharmaceutical
and cosmetic products.
1.3 Foreseeable misuse
The following usage is considered foreseeable misuse:
• use of excessively large jars (nominal volume from 300 ml)
• operation of mixing blades without jar
• implementing the mixing process whereby the shaft of the mixing blade is not pro-
perly engaged in the bayonet holder of the device
• no coaxial guidance of the jar to the device
1.4 Limits of operating range
SAMIX®devices are designed for operation in a normal room atmosphere. An ambi-
ent temperature of 15 - 30 °C and relative air humidity below 80% are recommended.
SAMIX®BR200
6
1.5 Manufacturer's warranty
As a customer, you also receive explicit warranty rights from the manufacturer with
the enclosed manufacturer's warranty. Please note the details in the enclosed docu-
mentation.
1.6 Scope of delivery
Check your purchase for completeness immediately upon receipt. The scope of de-
livery includes:
• SAMIX®BR200
• Accessories
• Instruction manual
When checking for completeness, please also observe the information in the enc-
losed document "Installation Qualication (IQ)".
If there are parts missing or damaged, please contact the manufacturer.
1.7 Manufacturer's Customer Service
SAMIX GmbH
Am Köhlersgehäu 50
98544 Zella-Mehlis
Germany
www.samix.com
Tel.: +49 3682 455 0
Fax: +49 3682 455 200
7
SAMIX GmbH
Safety
2 Safety
2.1 Structure of safety notices
The safety notices in this document are marked with safety symbols and designed in
accordance with the SAFE principle. They contain information on the type and source
of danger, possible consequences, as well as measures to prevent the danger.
DANGER
Warns against an accident which occurs when the instructions are not followed. The accident
leads to serious, possibly life-threatening, injuries or death, for e.g. by touching high-voltage
electrical units.
WARNING
Warns against an accident which occurs when the instructions are not followed. The accident
leads to serious, possibly life-threatening, injuries or death, for e.g. by touching high-voltage
electrical units.
CAUTION
Warns against an accident which occurs when the instructions are not followed. The accident
may cause minor injuries, for e.g. burns, wounds, incisions or bruises.
ATTENTION
Warns against possible material damage.
NOTICE
Important general information.
NOTICE
Important information on environment protection.
SAMIX®BR200
8
2.2 General safety notices
WARNING
Risk of injury from rotating parts!
Do not touch rotating parts and keep long hair, ties, scarves, etc., away from rotating parts.
Only use mixing blades with the SAMIX® BR200 in jars which have been rmly screwed in.
In the event of an emergency, set the adjusting knob to "0" or pull out the plug!
WARNING
Risk of injury from handling hazardous materials!
Do not operate SAMIX®devices in a dangerous atmosphere. Observe the relevant safety re-
gulations when handling hazardous substances (for e.g. combustible liquids such as alcohol)!
WARNUNG
Risk of injury from unexpected startup of the device!
If the device has been disconnected from the mains during the mixing process, the adjusting
knob has to be set to „0“. Otherwise, the mixing blade immediately starts rotating when recon-
necting the device to the mains!
HINWEIS
If the mixing process was mechanically interrupted, the device switches off due to an overload
and has to be switched off for cooling using the power switch. After cooling the mixing process
has to be repeated.
Also observe the following information in order to avoid material damage:
• Only connect SAMIX®devices to appropriately grounded plugs with 230 V or with
country-specic nominal voltage which have been installed in accordance with DIN
VDE 0100.
• Acclimatize the SAMIX®BR200 to room temperature for roughly 30 minutes before
the initial operation or after a prolonged storage time in cold rooms.
• SAMIX®devices are designed for operation in a normal room atmosphere. Only
operate the SAMIX®devices at an ambient temperature of 15 - 30 °C and relative
humidity below 80%.
• Only operate the mixing blade in jars which have been fastened with screws.
• Do not immerse SAMIX®devices in water.
• Only allow skilled electricians install or remove electrical parts.
NOTICE
If SAMIX®devices are not used in accordance with this instruction manual or with products
supplied or recommended by the manufacturer, the warranty becomes null and void and the
intended protection may be affected.
9
SAMIX GmbH
Safety
2.3 Safety devices
For substances with high viscosity, a cooling time of 30 minutes is required after a
mixing period of 5 minutes at maximum speed (2000 rpm) in order to not overload the
SAMIX®BR200. The possible working time of the device increases if substances with
a lower viscosity or lower quantities are used.
NOTICE
In the event of an overload, a thermal safety element shuts down the SAMIX®BR200.
SAMIX®BR200
10
3 Technical description
3.1 Technical data
Name Value
Mains connection 230 V/50 Hz; 120 V/60 Hz
Power consumption (mixing engine) 220 W
Type of operation KB 5
30 minute interval after 5 minutes of mixing
Protection class I
Protection type IP 21
Adjusting knob innitely variable adjustment (electric) (300 - 2000 rpm)
Time setting -
SAMIX®jar size 15 - 200 ml (nominal volume)
Weight 6.8 kg (694 lb 7.3 oz)
Dimensions (L x B x H in mm) 275 x 180 x 500
Conformity sign CE sign
Tab. 1: Technical data
3.2 Product range
The SAMIX®product range includes:
• Standard mixing blade (SMB)
• Disposable blade (DSP)
• Jars
• Dosing aids (vario nozzles, applicators and ExactDose)
• Removal or lling aids (spindle, applicator jar coupling and the SAMIX®jar pump
with a nominal volume from 300 ml)
All SAMIX®products are compatible with each other.
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