Royal Enfield Bullet 500 Manual de usuario

Congratulations on becoming the proud owner of a legendary Royal Enfield motorcycle.

The new Bullet 500 is a motorcycle with the timeless handcrafted design of the legendary Bullet, now fitted with a

solid 500cc Unit Contruction Engine with twin-spark ignition for better combustion, superior power delivery and

improved fuel economy.

Do read this manual thoroughly before you begin riding to ensure that you operate your motorcycle the right

way, are aware of the terms and conditions of warranty, and know how to maintain it properly.

We urge yo u t o avail o f the four free ser vices we o ff er, at the r i gh t tim e, at any of our Au thori se d

Dealer / Service Point to keep your motorcycle in peak condition.

Please log o n to w w w. r o y a l e nf i e l d . c o m to know mor e abo ut the history of the worl d’s o ld es t

motorcycle brand, our other products, and for exciting news of riding tours and events organised for Royal Enfield

motorcycle owners.

Welcome to motorcycling the Royal Enfield way. Ride safe and enjoy the trip!

IMPORTANT NOTICE

Keep this manual in a convenient place for easy

reference.

If any information is not understood in the manual

contact your Authorised Dealer / Service Point for

assistance.

If the motorcycle is being used by any friend,

relatives, or others it is responsibility of the owner

to make certain that the owner’s manual is read

and fully understood prior to usage and has been

instructed on it’s safe and proper use.

The motorcycle is designed for normal on road

use only. Operation in off-road usage in some

areas may be illegal and could be dangerous.

Obey local law and regulations.

In the event of motorcycle being resold, it is the

responsibility of the owner of the motorcycle to

hand over the manual along with the motorcycle

and it’s documents.

distributed or otherwise dealt without the express permission in writing of Eicher Motor Limited, Royal Enfield Unit.”

B ec au s e o f co n tin o us i mp ro v em en ts i n t he

produ ct and changes that may occur in the

manufacturing process, subsequent to printing of

thi s manu al , it is po s sib le s o me in str uctio ns ,

illustrations, pictures or designs found within this

manual m ay di f f er from t ho se found on the

vehicle.

However the technical information found within

th i s m a nual was co r rect at the time it was

approved for publication.

R o ya l E nf i el d r es e r v es t he r ig h t t o ma k e

production changes at any time without prior

notice and without incurring any obligation to

m ak e s am e o r s i mi l ar ch an g es t o v e hi cl es

previously built or sold.

Part No. 584639/A / Qty.1000 / Apr. ‘14

IMPORTANT NOTICE

SAFETY DEFINITIONS

Statements in this manual preceded by the following

words are of special significance :

WARNING

Warning i ndicates a po t en tiall y ha zardo us

situation, which if not avoided, could result in serious

injury.

CAUTION

Caution indicated a protentially hazardous situation,

which if not avoided, may result in property damage,

in minor or moderate injury.

NOT E

Indicates important and useful messages for clearer

understanding.

All I mages shown are for reference to explain and

need not to be exactly the same on the model

you own.

However i f you ha ve any qu eries, clarification,

suggestions/feedback, please write to us or e-mail at

“customerservice@royalenfield.com”.

SERVICE HEAD QUARTERS

Royal Enfield, A Unit of Eicher Motors Limited,

Thiruvottiyur High Road, Thiruvottiyur,

Chennai - 600 019.

Phone : 044 - 4223 0400, Fax : 044 - 4201 1719

E-mail : customerservice@royalenfield.com

Website : www.royalenfield.com

PERSONAL & VEHICLE INFORMATION ......................... 7

FREE SERVICE RECORD ..................................................... 8

SAFE OPERATING RULES .................................................. 9

RULES OF THE ROAD ......................................................... 15

TECHNICAL SPECIFICATIONS ......................................... 17

- Engine ........................................................................ 17

- Ignition System ........................................................ 18

- Transmission ............................................................ 18

- Electricals ................................................................. 19

- Chassis ....................................................................... 20

- Dimensions ............................................................... 21

- Weights ...................................................................... 21

VEHICLE IDENTIFICATION NUMBER ............................. 22

KEY PARTS LOCATION ....................................................... 23

- Top View .................................................................... 23

- Right Side View ........................................................ 24

- Left Side View ........................................................... 25

OPERATION OF CONTROLS ..............................................26

- Ignition Switch ......................................................... 26

- Steering lock .............................................................26

- Fuel tank cap ............................................................27

- Side Box ...................................................................... 27

- Head lam p switch .................................................. 28

- Dip Switch ..................................................................28

- Head lamp Day flash ...........................................28

- Engine Kill Switch .................................................... 29

- Ho rn .............................................................................29

- Turn Signal S witch .................................................. 29

- Engine Start Switch ................................................. 30

- Battery Box ................................................................30

- Fuel Tap ......................................................................30

PRE OPERATIONAL CHECKS ............................................31

RUNNING IN PERIOD ........................................................32

STA RT ING ............................................................................. 33

CONTENTS

GEAR SH IF TI NG .................................................................. 35

PARKING ...............................................................................36

- Center Stand ............................................................36

- Side Stand .................................................................36

TOOLS AND FIRST AID KIT .............................................37

RECOM ME ND ED LUBRI CANTS ....................................... 38

PERIODIC AL MAI NT EN ANC E ......................................... 39

MI NO R M AI NT EN ANC E TIPS ......................................... 43

- Control Cables, Handle bar lever,

Pivo ts, Center / Side Stand Pivots ....................... 43

- Engine Oil Level Inspection .................................43

- Engine Oil Change ................................................. 44

- Spark Plug .................................................................45

- Brake fluid .................................................................46

- Inspection of tyres and wheels ........................... 46

- Tyre pressure ............................................................47

- Front Wheel removal ..............................................47

- Front Wheel assembly ............................................48

- Rear wheel removal .............................................49

- Rear wheel assembly ........................................... 50

- Adjustment - Clutch ................................................51

- Drive Chain tension .........................................51

- Checking Rear Brake Pedal height ........... 52

- Rear Brake Pedal height Adjustment .......53

- Chain Lock Fitment .......................................... 53

- Adjustment of Gas Filled Shockabsorber ....54

- Removal of Batter y on Vehicle ........................... 55

- Battery Maintenance ............................................55

- Assembly of Battery on Vehicle .........................56

- Changing Electrical Comp onents .................... 57

- Head Lamp bulb replacement .................. 57

- Tail Lamp bulb replacement ......................59

- Trafficator bulb replacement ....................59

- Fuse .......................................................................60

- Blade Fuse usage List .....................................60

- Air Filter element cleaning / replacement ...61

CONTENTS

WASHING PROCEDURE .................................................... 62

- Precautions .............................................................. 62

- After Washing .......................................................... 62

STORAGE P RECAUT ION .................................................. 63

- Preparing the motorcycle for reuse .............. 64

LONG TR IP PRECAUTIONS ............................................. 65

- Checks prior to the commencement .............. 65

- Checks after every 1500 kms ............................. 65

- Items to be carried ............................................... 65

CARING FOR MILEAGE ................................................... 66

COMPLETE WIRING DI AGRAM - BULLET 500 ........... 68

TROUBLE SHOOTING ....................................................... 69

- Engine fails to start ............................................... 69

- Engine misfiring ..................................................... 70

- Engine starts, but runs irregularly & stops ......... 71

- Poor pickup .............................................................. 71

- White / blue smoke ................................................ 72

- Engine over heating ............................................. 72

- Excessive fuel consumption ................................72

- Ignition knock ..........................................................73

- Brakes poor ..............................................................73

- Vehicl e wo bbles ...................................................... 74

- Electricals ..................................................................74

- Electric Start ..............................................................76

WARRANTY TERMS & CONDITIONS ............................77

EMI SSION WARRA NTY ......................................................79

ALL IND IA R OA D S I GNS . .............. ............... ...... 83

FREE SERVICE COUPONS ..................................................84

PAID SERVICE / MAINTENANC E RECORD ...................93

LOG BOOK ............................................................... 101

NOT ES ..................................... .... ................ .... ..106

A NN E XU RE S

- Vehicle Installation Form

- Pre-Delivery Inspection Report (PDI)

- Bike Installation Confirmation By Customer

- Form 22

PERSONAL & VEHICLE INFORMATION

Vehicle Installation Form (VIF) No.

Name

Door No./Street

Locality

City State Pin

Contact Nos. Res: Off: Mobile: Email:

Engine No. Battery No.

Frame No. Battery make

Reg. No. Licence No.

Date of Sale Valid till dt.

Model Key No. :

Tyre make Colour

Sold by Dealer Code

FREE SERVICE RECORD

It is our endeavour to provide excellent service to your Bullet 500 at all times. Towards this we provide 4 free

services at specific Intervals.

Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point

nearest to you and as a token of satisfactory services, kindly return the free service coupon duly filled in and

signed, to the service outlet.

Availing the free services in the specified time is a prerequisite for warranty consideration. The cost of fuel, oil,

grease etc. used for all free services are chargeable to the customer.

NOT E

Please ensure that the free service details are recorded in this sheet immediately after the service is carried out.

Date of Service

Kms Covered

Servicing

Dealer’s / ASP

Name, Address

1st Service 4th Service2nd Service 3rd Service

Dealer / ASP

Rubber Stamp

Dealer / ASP

Rubber Stamp

Dealer / ASP

Rubber Stamp

Dealer / ASP

Rubber Stamp

Before operating your new motorcycle, it is your

responsibility to carefully read and follow the

operating and maintenance instructions detailed

in thi s m a nu al f o r y o u r ow n sa fet y, yo ur

motorcycle and that of others.

Know and respect the rules of the road. Be a safe

rider for your own safety and for other road users.

Before starting the motorcycle, check for proper

operation of brakes, clutch, gear shifter, handle

bar controls, tyre pressures, fuel and oil levels.

WARNING

Royal Enfield cautions you against the use of

certain nonstandard parts such as aftermarket and

custom made extended fr ont forks or suspensions,

wh i ch m a y a dv er s el y a ff e ct p er f o rm a nc e an d

handling. Removing or altering original parts may

adversely affect performance and could result in an

accident causing serious injury.

Use only genuine Royal Enfield spare parts and

approved accessories. Use of other manufacturer’s

performance parts may affect the performance of

your motorcycle and render the motorcycle void of

warranty. See your Royal Enfield dealer for details.

Whenever refu ell ing your mo torcy cle, pl ease

exercise utmost caution and carefully observe the

following rules :

DO NOT smoke and please ensure that there

a re n o o p en f la m e s o r s p a r k s n e ar t h e

motorcycle, when refuelling OR servicing the

fuel system.

Switch OFF mobile phones and other hand

held electronic devices / gadgets.

Open the fuel filler cap slowly.

Refuel in a well ventilated area with the engine

turned off.

SAFE OPERATING RULES

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