Royal Enfield Bullet 500 Manual de usuario

BS IV

FOREWORD

Congratulations on becoming the proud owner of a legendary Royal Enfield motorcycle.

The new Bullet 500 is a motorcycle with the timeless handcrafted design of the legendary Bullet, now fitted with

a solid 500cc Unit Contruction Engine with twin-spark ignition for better combustion, superior power delivery

and improved fuel economy.

Do read this manual thoroughly before you begin riding to ensure that you operate your motorcycle the right

way, are aware of the terms and conditions of warranty, and know how to maintain it properly.

We urge you to avail of the four free & three paid services we offer, at the right time, at any of our Royal Enfield

Authorised Dealer / Service Center to keep your motorcycle in peak condition.

Please log o n t o w w w. r o y a l e nf i e l d . co m to kno w m ore about the histo r y o f t he wo rl d’s oldest

motorcycle brand, our other products, and for exciting news of riding tours and events organised for Royal

Enfield motorcycle owners.

Welcome to motorcycling the Royal Enfield way. Ride safe and enjoy the trip!

All information in this manual is based on the latest product information available at the time of publication.

Due to continuous improvements, there may be discrepancies between the information in this manual and your

motorcycle. Royal Enfield reserves the right to make production changes at any time without prior notice and

without incurring any obligation to make the same or similar changes to motorcycles previously built or sold.

All images shown are for reference to explain and need not to be exactly the same on the model you own.

Technical specifications are subject to change without prior notice.

copied, distributed or otherwise dealt without the express permission in writing of Royal Enfield”.

NOTICE

Part No. 1041008/A / Qty. 5,000 / Feb. ‘17

NOT E: BS IV

T h i s m o to r c y cl e m e et s E m i s s i o n N o r m s - B h ar a t ( Tr e m ) S t a ge - I V

C o n t a ct U s :

Royal Enfield Support : 1800-2100-007

Email : support@royalenfield.com

Twitter : @RoyalEnfieldSupport

Web : www.royalenfield.com

CONTENTS

Personal and Motorcycle Information 4

Technical Specifications 5

Recommended Lubricants 8

Safety Definitions 9

Motorcycle Identification Numbers 10

Location of Key Parts 11

Operation of Controls 14

Pre-Operational Checks 17

Safe & Happy Riding 18

Running in Period 19

Starting 20

Gear Shifting, Riding & Stopping 21

Parking 22

Periodical Maintenance Chart 23

Tools & First Aid kit 26

Minor Maintenance Tips 27

Long Trip Precautions 37

Washing Procedure 38

Storage Precautions 39

Trouble Shooting 40

Warranty Terms & Conditions 41

Emission Warranty 43

EVAP 46

Service Coupons 48

Paid Service & Maintenance Record 63

Regional & Area Offices 65

Authorised Dealer Address 66

Notes 92

A n n e x u r e s

Motorcycle Installation Form

Pre-Delivery Inspection Report

Motorcycle Installation Confirmation By Customer

PERSONAL & MOTORCYCLE INFORMATION

Name

Door No./Street

Locality

City State Pin

Contact Nos. Res: Off: Mobile : Email :

Engine No. Battery No.

Frame No. Battery make

Reg. No. Licence No.

Date of Sale Valid till dt.

Model Key No. :

Tyre make Colour

Sold by Dealer Code

Motorcycle Installation Form (MIF) No.

IGNITION SYSTEM

Ignition system ........ Digital Electronic Ignition

Spark plug Electrode gap

0.80 to 0.90 mm

Spark plug ............... WQR8DC (Bosch)

TRANSM ISSION

Clutch ......................... Wet multiplate

Primary drive .......... Duplex chain 3/8” pitch

Primary ratio ........... 2.15 : 1

Gear box .................. Constant Mesh, 5 Speed

Gear Ratio ................ 1st 3.06:1

............................. 2nd 2.01:1

............................. 3rd 1.52:1

............................. 4th 1.21:1

............................. 5th 1:1

Final drive ................ 18 Teeth (Sprocket)

Primary drive ratio 2.15:1

Secondary drive ratio 2.11:1 2.375:1

Drive Chain links .... 102 links

ENGINE

Engine Type .............

Sin gle Cy lin der 4 Stro ke, Spark

................................. Ignition, Air cooled, Fuel injection

Bore ............................ 84mm

Stroke ......................... 90mm

Swept volume .......... 499cc

Compression ratio . 8.5:1

Max Power .....................

27.2 bhp @ 5250 rpm

Max Torque ....................

41.3 Nm @ 4000 rpm

Idle RPM .................... 1100+200

Starting ...................... Kick Start / E-Start

Airfilter element ..... Paper element

Lubrication ............... Wet sump, Forced lubrication

Engine oil capacity 2.75 litres (First Fill only)

............................. 2.30 to 2.50 litres (subsequent refills)

Engine oil grade .... Royal Enfield 15W50 API SL

............................. Grade & above, (JASOMA2)

Fuel Supply ............... Electronic Fuel Injection

Cooling ...................... Natural air flow

CHASSIS

Frame ......................... Single Down Tube, using

............................. engine as stressed member

Suspension

Front .................... Telescopic, 35mm forks,

............................. 130mm travel

Rear .................... Twin gas charged shock-

............................. absorbers with 5-step adjustable

............................. preload, 80mm travel.

Brakes

Front Disc ........... 280mm Disc, 2 Piston Caliper

Rear .................... 153 mm Drum, Single

............................. lead internal expanding

Tyre size

Front .................... 90 / 90 - 19” - 52 P

Rear .................... 120 / 80 - 18” - 62 P

Tyre Pressure

Solo

Front .................... 20 psi

Rear .................... 30 psi

With Pillion

Front .................... 22 psi

Rear .................... 32 psi

Steering lock ............ In built

Fuel tank capacity .. 13.5 litres approx. *

Reserve ..................... 3.8+0.3 litres approx. *

ELECTRICALS

Generation ............... Alternator

System ....................... 12V - DC (III Phase)

Battery ....................... 12V - 14 AH MF (III Phase)

Head lamp .............. 12V, H4-60/55W (Halogen)

Brake/Tail lamp ..... 12V, P21/5W

* The above values are approximate and the actual fuel

filling capacity will vary from the values mentioned.

Values / Dimensions given above are for your guidance only.

In view of continuous improvements being done on our products, the specifications are likely to change

without prior notice.

W A R N IN G

Using bulbs / other electrical gadgets other than specified

rating may lead to over loading / erratic behaviour / premature

failure of electrical system.

Modifications on the motorcycle which are not approved by

Royal Enfield may not only disqualify for warranty, but also

affects performance of the motorcycle.

DIMEN SIONS

Length ........................ 2140 mm

Width .......................... 810 mm

Height ........................ 1110 mm

Wheel base .............. 1360 mm

Ground clearance. 135 mm

Saddle Height ......... 805 mm

WEIGHTS

Kerb weight (90% fuel & oil) ....................... 194 Kgs.

Max. pay load ................................................ 171 Kgs

Max. technical permissible mass ............. 365 Kg

Turn signal ............... 12V, R10W X 4 Nos.

Pilot lamp .................. 12V, 2 W X 2 Nos.

............................. 12V, 4 W X 1 No.

Speedometer lamp 12V, 3.4 W X 1 No.

Turn signal / ............. 12V, 1.7 W each

High beam indicator

Neutral Indicator ... 12V, 1.7 W X 1 No.

Horn ............................ 12V, 2.5 Amp (Max.) X 2 Nos.

RECOMMENDED LUBRICANTS

Capacity 2.75 Ltrs. (First Fill only )

2.30 to 2.50 Ltrs. (during oil & filter

element replacement in periodical

maintenance)

I SO 1 4 0 0 1 O pe r at io n C o nt r o l P r oc es s

As per the guidelines in the ISO 14001 Environmental Management

System, customers are advised to carry out timely replacement of

Engine, Front Fork and Brake oils, ONLY through a Royal Enfield

Authorised Dealer / Service Center for the safe disposal of the

used oils to prevent Environmental pollution.

In case the oils are replaced privately, it is advised to ensure the

old/ removed oils are collected carefully and reached to a certified

disposal agency, nearest to you to safely disposing the oils.

Similarly, hazardous wastes such as old/discarded Batteries, Tyres,

Tubes, Cables, Gaskets, Oil filters etc. should also be disposed off

carefully and properly only through a certified disposal agency.

C A U T I O N

Use of Wrong grade oil will reduce the life of the moving

parts and seriously affect performance

NOTE

Recommendation subject to change without notice.

DO NOT Mix DOT 3 & DOT 4 brake fluid together.

E ng i n e O i l

Grade Royal Enfield 15 W 50 API SL

Engine Oil

(JASOMA 2)

B r a k e F l u i d

Capacity 60ml

Grade DOT 3 or

DOT 4

Fr ont Fork O il

Grade Royal Enfield Front

Fork Oil (or 1F

Grade Endurance)

Capacity 195 ml/leg

The information given under the titles : Warning, Caution and Note are for your safety and for the

care and safety to your motorcycle and other s. Please read these carefully and if disregarded may

result in injury to yourself o r others and damages to the mo torcycle.

W A R N I N G

Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider

or ot her persons.

C A U T I O N

This message if disr ega rded m ay result in damage to t he motorcycl e.

NOTE

Indicates i mp ortant and u seful messages for clearer understanding.

All Images shown in subsequent pages are for reference to explain and need not to be exactly the

same on the model you own.

SAFETY DEFINITIONS

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