Roundup RT-2 Manual de usuario

P/N 1011272 Rev. A 06/14

Mini Radiant Toaster

Model RT-2

Mfg. Number

9210902

www.ajantunes.com

2P/N 1011272 Rev. A 06/14

CONTENTS

General ......................................................2

Warranty

Information...............................................2

Service/Technical

Assistance..................................................2

Important Safety

Information...............................................3

Warnings ...................................................3

Specications............................................4

Installation ................................................5

Operating

Instructions ...............................................6

Toasting Product ................................................6

Adjusting Toast Quality....................................7

Purging product ................................................7

Toaster Settings ..................................................8

Shutting down the Toaster .............................8

Hi Limit Reset Button........................................8

Maintenance .............................................9

Daily Maintenance.............................................9

Error Messages..........................................9

Troubleshooting .....................................10

Replacement Parts..................................11

Wiring Diagram.......................................16

Notes........................................................17

Limited Warranty ....................................20

GENERAL

This manual provides the safety, instal-

lation, and operating procedures for

your toaster. Please read all of the infor-

mation contained in this manual prior

to installing and operating the toaster.

Your toaster is manufactured from

the nest materials available and is

assembled to Roundup’s strict quality

standards. This toaster was tested at the

factory to ensure dependable trouble-

free operation.

WARRANTY

INFORMATION

Please read the full text of the Limited

Warranty in this manual.

If the unit arrives damaged, contact the

carrier immediately and le a dam-

age claim with them. Save all packing

materials when ling a claim. Freight

damage claims are the responsibility

of the purchaser and are not covered

under warranty.

The warranty does not extend to:

yDamages caused in shipment or

damage as result of improper use.

yInstallation of electrical service.

yNormal maintenance as

outlined in this manual.

yMalfunction resulting from

improper maintenance.

yDamage caused by abuse

or careless handling.

yDamage from moisture into

electrical components.

Damage from tampering with, removal

of, or changing any preset control or

safety device.

SERVICE/TECHNICAL

ASSISTANCE

If you experience any problems with

the installation or operation of your

system, contact A.J. Antunes & Co.

at 1-630-784-1000, or toll free in the

United States at 1-800-253-2991.

Fill in the information in the next

column and have it handy when calling

for assistance. The serial number is on

the specication plate located on the

system.

Purchased From

Date of Purchase

Model Number

Serial Number

Mfg. Number

Use only genuine Roundup replace-

ment parts in this unit. Use of replace-

ment parts other than those supplied

by the manufacturer will void the war-

ranty. Your Authorized Service Agency

has been factory trained and has a com-

plete supply of parts for this unit.

Visit www. ajantunes.com or con-

tact the factory at 1-630-784-1000 to

locate your nearest Authorized Service

Agency. Refer to the service agency

directory packaged with your manual

and ll in the information below.

Authorized Service Agency

Name

Phone Number

Address

IMPORTANT

A.J. Antunes & Co. reserves the right to

change specications and product de-

sign without notice. Such revisions do not

entitle the buyer to corresponding changes,

improvements, additions or replacements

for previously purchased equipment.

IMPORTANT

Keep these instructions for future refer-

ence. If the unit changes ownership, be sure

this manual accompanies the equipment.

P/N 1011272 Rev. A 06/14

IMPORTANT SAFETY

INFORMATION

Use the following guidelines for safe

operation of the unit.

yRead all instructions be-

fore using equipment.

yFor your safety, the equip-

ment is furnished with a prop-

erly grounded cord connec-

tor. Do not attempt to defeat

the grounded connector.

yInstall or locate the equip-

ment only for its intended use

as described in this manual.

Do not use corrosive chemi-

cals in this equipment.

yDo not operate this equipment if

it has a damaged cord or plug, if

it is not working properly, or if it

has been damaged or dropped.

yThis equipment should be

serviced by qualied person-

nel only. Contact your nearest

Authorized Service Agency

for adjustment or repair.

yDo not block or cover any

openings on the unit.

yDo not immerse cord

or plug in water.

yKeep cord away from

heated surfaces.

yDo not allow cord to hang over

edge of table or counter.

yTurn the power o, unplug the

power cord, and allow unit to cool

down before performing any ser-

vice or maintenance on the unit.

yThe equipment should be

grounded according to local

electrical codes to prevent the

possibility of electrical shock. It

requires a grounded receptacle

with separate electrical lines,

protected by fuses or circuit

breaker of the proper rating.

yAll electrical connections must

be in accordance with lo-

cal electrical codes and any

other applicable codes.

yDo not clean this appli-

ance with a water jet.

WARNINGS

Be advised of the following warnings

when operating and performing main-

tenance on this unit.

yIf the supply cord is damaged, it

must be replaced by the manu-

facturer or its service agent or

a similarly qualied person

in order to avoid a hazard.

yDo not modify the power sup-

ply cord plug. if it does not t

the outlet, have a proper outlet

installed by a qualied electrician.

yDo not use an extension

cord with this appliance.

yElectrical ground is re-

quired on this appliance.

yCheck with a qualied electrician

if you are unsure if the appli-

ance is properly grounded.

yIf a chemical cleaner is used, be

sure it is safe to use on cast alu-

minum. Observe all precautions

and warnings on product label.

yInspection, testing, and re-

pair of electrical equipment

should only be performed by

qualied service personnel.

yThis equipment is to be installed

to comply with the basic plumb-

ing code of the Building Ocials

and Code Administrators, Inc.

(BOCA) and the Food Service

Sanitation Manual of the Food

and Drug Administration (FDA).

yDo not use abrasive materials.

The use of these may cause dam-

age to the stainless steel nish.

yChlorides or phosphates in clean-

ing agents (e.g. bleach, sanitizers,

degreasers or detergents) could

cause permanent damage to

stainless steel equipment. The

damage is usually in the form of

discoloration, dulling of metal

surface nish, pits, voids, holes, or

cracks. This damage is permanent

and not covered by warranty.

yThe following tips are recom-

mended for maintenance of

your stainless steel equipment:

yAlways use soft, damp cloth

for cleaning, rinse with clear

water and wipe dry. When

required, always rub in direc-

tion of metal polish lines.

yRoutine cleaning should be

done daily with soap, ammo-

nia detergent, and water.

yStains and spots should be

sponged using a vinegar solution.

yFinger marks and smears

should be rubbed o us-

ing soap and water.

yHard water spots should be

removed using a vinegar solution.

4P/N 1011272 Rev. A 06/14

Model Volts Watts Amps Hertz Plug

Description

9210902

RT-2 208 5000 24 50/60

5-15P 15 Amps., 120 V.,

Non-Locking

(assembly only)

13.06”

(331.8 mm)

23”

(584.2)

18.98”

(482.1 mm)

13.06”

(331.8 mm)

23”

(584.2)

18.98”

(482.1 mm)

SPECIFICATIONS

P/N 1011272 Rev. A 06/14

INSTALLATION

NOTE: When placing the toaster

into service, make sure to

provide at least 3 inches of

space on all sides of the unit.

1. Remove unit and all pack-

ing materials from shipping

carton. The toaster is shipped

with the items listed below:

• Owner’s Manual

• Authorized Service Agency

Directory

NOTE: If any parts are missing

or damaged, contact

Antunes Technical Service

IMMEDIATELY at 1-877-392-

7854 or 1-630-784-1000.

2. Remove all packing materi-

als and protective cover-

ings from the unit.

3. Refer to Figure 1. Crumb Tray

and the Bun Chute. Wash these

items at the 3 compartment

sink and set aside to air dry

4. Wipe all surfaces of the unit

with a hot damp cloth.

NOTE: Do NOT use a dripping wet

cloth. Wring out before use.

5. Re-install the Crumb

Tray and Bun Chute.

When placing the unit into service, pay

attention to the following guidelines.

yMake sure to provide at

least 3 inches of space on

all aides of the unit.

yMake sure the power switch

is o and the unit is at room

temperature before plug-

ging in the power cord.

yDo not block or cover any

openings on the unit.

yDo not immerse the power

cord or plug in water.

yKeep the power cord away

from heated surfaces.

yDo not allow the power

cord to hang over edge

of table or counter.

NOTE: The main Control Panel is

located on the front of the unit.

Figure 1 Figure 2

CRUMB TRAY

BUN CHUTE

REAR PANEL

6P/N 1011272 Rev. A 06/14

OPERATING

INSTRUCTIONS

NOTE: To ensure proper operation,

toast some test product

at the start of each day.

NOTE: The toaster is programmed to

start up in Breakfast mode.

NOTE: If the toasting quality

needs adjustment, refer

to Adjusting Toasting

Quality in the Operation

section of this manual.

On the front of the toaster, press the

Power button to turn the toaster on.

The unit makes a clicking sound. This

is normal.

The unit displays the software version

and starts to warm up (10 minutes) .

After the system check, the unit dis-

plays the Mun Bagel Wait message.

This means the unit is warming up.

The unit displays the Mun Bagel

Ready message when it reaches

proper operating temperature.

TOASTING PRODUCT

Facing the front of the unit, insert prod-

uct as described.

Insert Muns and Bagels in the Feeder

with the cut side up.

Refer to the image below.

Power button.

Press to turn

on, press and

hold to turn off.

MUFFIN

BAGEL

WAIT

MUFFIN

BAGEL

READY

Product exits

toaster here

OFF is displayed on the screen when

the toaster is powered o.

Power button.

Insert

product here

CUT SIDE

After inserting a mun or bagel into

the toaster, press the Mun or Bagel

button. This starts a timer that tracks

the length of time product is held in

the toaster. When you press the Mun

or Bagel button, a green light appears

in the timer area (above). Each mun

or bagel toasted should be tracked.

When that product is used, press the

appropriate unload button to reset the

timer.

yA green light in the timer means

the product can be used.

yA ashing green light means the

product is nearing end of usage.

yA steady red light means the

product should NOT be used.

TIMER AREATIMER AREA

P/N 1011272 Rev. A 06/14

ADJUSTING TOAST QUALITY

The unit can be adjusted to provide a

lighter or more darkly toasted product.

Follow these steps to adjust toasting

quality.

Press the Light or Dark Button briey

to view the current setting. Press and

hold the Light or Dark button for 5

seconds to enter edit mode. When the toaster is set as desired,

release the buttons and the toaster will

beep and save the settings to memory.

NOTE: This setting is maintained

when the unit is powered o.

Use the Light and Dark Arrow but-

tons to adjust the toasting quality to

darker or lighter respectively.

NOTE: The UP Arrow (Light

button)increases toasting

darkness. The DOWN Arrow

(Dark button) decreases

toasting darkness.

MUFFIN

BAGEL

READY

PURGING PRODUCT

If you need to purge product from the

toaster, press and hold both the Light

and Dark buttons. The Purge message

appears on the display and the toaster

speeds up, purging the product.

PURGE

8P/N 1011272 Rev. A 06/14

TOASTER SETTINGS

The following tables shows the recom-

mended settings for the toaster:

Breakfast

Setting Value

IR Percent Upper 65%

IR Percent Lower 50%

Air 25%

Toast Color 640

SHUTTING DOWN THE TOASTER

Follow these steps to shut down the

toaster:

1. Press and hold the Power button.

2. The unit enters cool down mode

and displays OK to Clean. The

fans continue to run. The unit

shuts down completely when

this cool down mode completes.

HI LIMIT RESET BUTTON

A hi-limit control turns o power to

the unit if it overheats. To reset this Hi-

Limit control, allow sucient time (10-

15 minutes) for the unit to cool down,

then remove the Hi-Limit control cap

and press the reset button located on

the rear of the unit. If the unit requires

continuous resetting, call for service.

HI LIMIT RESET

LOCATION

P/N 1011272 Rev. A 06/14

MAINTENANCE

WARNING

The unit will remain hot while it is cooling

down. Personal injury and burns may result

from touching the unit before it is nished

cooling down. Wear Heat Resistant Gloves.

DAILY MAINTENANCE

The daily maintenance steps involve:

yCleaning the Acces-

sories and Toaster

yCleaning the Release Sheet

Cleaning the Accessories and Toaster

1. Turn the toaster o. The unit

enters a 20 minute cool down

mode and displays OK to Clean

when complete. The fans and

conveyors continue to run. The

cleaning mode continues for 20

minutes and shuts the unit down

automatically when complete.

NOTE: You do not need to wait

for the count down to

complete. Continue with

the cleaning steps as soon

as you see OK to Clean.

2. Refer to Figure 3. Remove Crumb

Tray and Bun Chute and set aside.

3. Wash the Crumb Tray and

Bun Chute in soap and wa-

ter. Rinse with clean wa-

ter and allow to air dry.

4. Wipe all surfaces of the unit

with a hot damp cloth.

NOTE: Do not use a dripping wet

cloth. Wring out before use.

5. Remove the Rear Panel and

wipe the inside of the toaster

with a hot damp cloth.

Figure 3

ERROR MESSAGES

IF the toaster displays any error mes-

sage, contact the factory immediately

at 1-630-784-1000.

CRUMB TRAY

BUN CHUTE

REAR PANEL

10 P/N 1011272 Rev. A 06/14

TROUBLESHOOTING

Problem Possible Cause Corrective Action

No Control Display

Power cord not plugged in Plug power cord into the proper electrical outlet

Hi-Limit has tripped Allow unit to cool and reset the Hi-Limit Control. If it trips again, contact your

Maintenance person or Authorized Service Agency.

Circuit breakers turned o or tripped. Damaged electri-

cal outlet, plug, or cord. Power switch damaged

Reset circuit breakers. If they trip again, check the power cord,plug, and outlet for

damage. Contact your Maintenance person, Authorized Service Agency.

Faulty or mis aligned communication cable Replace or align communication cable

Faulty Transformer Replace transformer.

Conveyor does not turn on

Conveyor Belt/Chain has stretched. Chain skipping on

sprockets.

Measure and adjust the conveyor belt chains as described in the Maintenance

section of this manual.

Loose sprocket Verify setscrew is tight on at part of shaft.

Motor Drive Chain came o sprocket(s) Reinstall drive chain

Inernal part /object interfering within conveyor system Check for interference & clear up as necessary.

Dive chains need lubrication. Lubricate chain

All Stop Button was pressed The toaster will beep until the All Stop button is pressed again and the power

button is pressed.

Conveyor(s) hesitate

Loose or misaligned sprocket Align and tighten set screw on sprocket

Motor drive chain loose or stretched Replace or tighten up slack on drive chain.

Drive motor(s) have failed Contact your Maintenance person or Authorized Service agancy for service

Buns not toasting adequately

Compression settings are incorrect. Use the recommended settings(4).

Release sheet is worn or needs cleaning (replace every

3-5 weeks)

Inspect release sheet for cleanliness, worn spots, wrinkles , or tears. Clean or

replace release sheet as described in the Maintenance section of this manual.

Silicone belts are worn or need cleaning (replace every

2-4 months).

Replace or clean Silicone belts as desribed in thw Maintenance section of this

manual.

Silicone belts are not tacky. Replace or clean Silicone belts as desribed in thw Maintenance section of this

manual.

Crowns and/or Heels must be

forced into the toaster. Buns

sticking and burning.

Silicone belts not being cleaned properly. Clean silicone belts as described in the Maintenance section of this manual.

Silicone belts are not tacky. Replace or clean Silicone belts as desribed in thw Maintenance section of this

manual.

Silicone belts are dirty, worn, or damaged (replace every

2-4 months)

Replace or clean Silicone belts as desribed in thw Maintenance section of this

manual.

Release sheet is not being cleaned properly. Clean both sides of release sheet as described in the Maintenance section of this

manual.

Release sheet is not being reversed as required. Reverse the release sheet or replace release sheet as described in the Mainte-

nance section of this manual.

Teon coated platen dirty. Clean Platen as described in the Maintenace section of this manual.

Conveyor Belt/Chains are skipping on sprockets. Adjust the conveyor belt chains as described in the Maintenance section of t his

manual.

Drive motor stalls intermittently. Contact your Maintenance person or Authorized Service agancy for service

Compression settings are incorrect. Use the recommended settings (4).

Buns are not inserted into the toaster properly.

Muns & Bagels should be inserted in the top feeder (#1) with cut side up.

Crowns should be inserted in the middle feeder(#2) with the cut side down.

Heels should be inserted in the lowere feeder only(#3) with the cut side up.

Toaster making unusal sounds

Compression settings are too tight. Set bun thickness compression knobs to the correct setting.

Conveyor belt chains have stretched or adjusted incor-

rectly.

Adjust the conveyor belt chains as described in the Maintenance section of t his

manual.

Motor Drive chain needs lubrication. Lubricate chain

Conveyor shaft bearing is binding. Contact your Maintenance person or Authorized Service agency for service

Fans are making an unusal

sounds

Failed cooling Fans Verify vents on toaster are unblocked and not near other heating appliances.

Clean Fans. If error persists contact your maintenance person or Authorized

Service Agency for service.

Cooling Fans are dirty and need to be cleaned

Buns/muns/bagels getting

caught in bun chute area Bun chute installed incorrectly Reinstall Bun chute with lip end facing down towards exit

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