Rossi HB Series Manual de usuario
TX Operating instructions
High effi ciency asynchronous three-phase motors
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1General and safety informations 5
1.1 Recycling 5
1.2 Safety 5
2Use conditions and limits 6
3Supply status and product designation 6
3.1 Receipt 6
3.2 Name plate 6
3.3 Painting 8
3.4 Protections and packing 8
4Storage 8
5Installation 9
5.1 Mechanical installation 9
5.2 Electrical installation 11
6Electric connections 13
6.1 Motor connection 13
6.2 Brake connection (rectier HBZ, HEZ, HBV (HBVM)) 13
6.3 HBF brake connection 15
6.4 Auxiliary equipment connections: independent cooling fan 16
6.5 Auxiliary equipment connections: bi-metal type thermal probes,
thermistor type thermal probes (PTC), anti-condensation heater 18
6.6 Auxiliary equipment connections : encoder 18
7Maintenance 19
7.1 Motor periodical maintenance 19
7.2 HBZ, HEZ brake periodical maintenance 20
7.3 HBF brake periodical maintenance 21
7.4 HBV (HBVM) brake periodical maintenance 22
Index
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8Costructive scheme 23
8.1 HB 63 ... 160S motors 23
8.2 HB 63 ... 132 iFIT motors 23
8.3 HE 160 motors 24
8.4 HE 180 ... 315S motors 24
8.5 HBZ 63 ... 160S motors 25
8.6 HBZ 63 ... 132 iFIT motors 26
8.7 HEZ 160 motors 27
8.8 HEZ 180 ... 200 motors 28
8.9 HBF 63 ... 160S motors 29
8.10 HBV 63 ... 160S motors 30
9Troubles: causes and countermeasures 31
9.1 Motor troubles 31
9.2 Brake troubles 32
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Disposal in accordance with regulation 2012/19/EU (WEEE):
This symbol means that the product contains materials that can be recovered or recycled and should not be disposed
of with general waste.Disposal should be in accordance with EU directives where applicable. Outside the European
Union, contact local authorities for information on applicable regulations.
The responsible for installation or maintenance must read this handbook carefully before installing the motor
and should carefully follow all the instructions contained therein.
In particular, paragraphs marked with present symbols (danger and electrical hazards) contain dispositions to be
strictly observed in order to assure personal safety and to avoid any heavy damages to the machine or to the
system (e.g.: works on live parts, on lifting machines, etc.).
This document should always be kept available for reference near the machine.
Danger: electric rotating machines present dangerous parts: when operating they have live and
rotating components and surfaces with temperatures higher than +50 °C.
The motor, together with the auxiliary equipment if any (e.g.: brake, encoder, etc.), is intended to be incorporated into
an equipment or a complete system and should not to be put into service before the equipment or the nite system
complies with:
• the "Machinery Directive" (Declaration of Incorporation - Directive 2006/42/EC Article 4.2 - II B) and subsequent updatings;
• the "Electromagnetic Compatibility Directive (EMC)" 2004/108/EC and subsequent updatings;
• the "Low Voltage Directive" 2006/95/EC and subsequent updatings: motors meet the requirements of this directive and are
therefore CE marked on name plate.
An incorrect installation, an improper use, the removing or disconnection of protection devices, the lack of inspections and
maintenance, improper connections may cause severe personal injury or property damage.
Therefore the motor must be moved, installed, commissioned, handled, controlled, serviced and repaired exclusively by
responsible qualied personnel (to IEC 364).
It is recommended to pay attention to all instructions of present handbook, all instructions relevant to the system, all existing safety
laws and standards concerning correct installation.
These instructions are relevant to motors suitable for installations in industrial areas; additional protection measures, if
necessary for other applications, must be adopted and assured by the person responsible for the installation.
Attention!
Motors in non-standard design or with constructive variations may dier in the details from the ones
described here following and may require additional information.
When working on electric machine, machine must be stopped and disconnected from the power line (including
auxiliary equipments). If there are electric protections, avoid any possibility of unexpected restarting, paying attention
to specic recommendations on equipment application.
In single-phase motors, running capacitor can remain temporarily charged keeping live relevant terminals even after motor stop.
In case of brake motor (HBZ, HBF, HBV, HBVM) the responsibility of the brake correct running is of the nal assembler who,
before putting into service, must:
• verify the correct running of brake and make sure that braking torque satises application needs, taking care to avoid dangers
for persons or things;
• adjust braking torque (if required);
• respect connection instructions and any further recommendation contained in present instructions.
This document is valid the following motor series:
HB (included HBM, HBZ, HB3, HB...), HBZ (included HB2Z, HB...Z), HBF (included HB2F, HB...F), HBV (HBVM, HB2V, HB...V),
HE (included HE3, HE3Z).
General and safety informations 1
1.1
Recycling
1.2
Safety
5
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Attention!
For any clarication and/or additional information consult Rossi S.p.A. and specify all name plate data.
If deviations from normal operation occur (temperature increase, unusual noise, etc.) immediately switch o the machine.
The products relevant to this handbook correspond to the technical level reached at the moment the handbook is printed.
Rossi S.p.A. reserves the right to introduce, without notice, the necessary changes for the increase of product performances.
General and safety informations 1
Supply status and product designation 3
3.1
Receipt
3.2
Name plate
Size. - 63 ... 160S NEMA YY230.Y460 V, 60 Hz Size - 160M ... 280
(**)
On receipt verify that goods correspond to your order and it has not been damaged during the transport; in case of damages,
contest them immediately to the courier.
Do not start up motors even only slightly damaged.
Each motor is provided with an anodized aluminum nameplate containing technical information about its functional and construction
features and dening, together with contractual agreements, its application limits; the nameplate must not be removed, and must
be kept intact and legible.
All nameplate data must be specied on any orders for spare parts.
Unless otherwise agreed upon in the order, motors are painted with water-based two-component polyacrylic enamel, color blue
RAL 5010 DIN1843, suitable to withstand weathering and aggressive agents (class C3 according to ISO 12944-2) and to allow
further nishing with two-component synthetic paints.
Use conditions and limits 2
The motors are intended for use in industrial applications, in accordance with the nameplate data, with ambient temperature -15
to +40 °C (with peaks at -20 °C to +50 °C), maximum altitude 1000 m, according to CEI EN 60034-1.
For running at ambient temperature higher than +40 °C or lower than -15°C, consult us.
Motor running with independent cooling fan is allowed only when the fan is running.
Not allowed running conditions: application in aggressive environments having explosion danger, etc. The operating conditions
must comply with the nameplate data.
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Supply status and product designation 3
(1) Number of phases (11) Motor mass (21) Voltage tollerance (31) Braking torque
(2) Motor type (12) Insulation class I.CL.... (22) Nominal frequency (32) Rectier supply
(3) Size (13) Duty cycle S... (23) Frequency tollerance (33) Current absorbed by brake
(4) Number of poles (14) Motor code (24) Nominal current (34) Rectier designation
(5) Designation of
mounting position
(15) Customer code
(On request)
(25) Nominal power (35) D.c. nominal voltage of
brake supply
(6) Protection IP ... (16) Bearings (26) Nominal speed (36) Service factor
(7) Maximum ambient
temperature
(17) Note 1 (27) Nominal power factor
(8) Code IC (18) Note 2 (28) Nominal eciency IEC
60034-2-1
(9) Production number (19) Connection of the phases (29) Design - code
(10) Two months and year of
manufacturing end serial
number
(20) Nominal voltage (30) Brake size
7
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Supply status and product designation 3
Free shaft ends are treated with long-life protective anti-rust long life oil.
Unless otherwise agreed in the order, motors are adequately packed: on pallet, protected with a polyethylene lm, wound with ad-
hesive tape and strap (bigger sizes); in carton pallet, wound with adhesive tape and strap (smaller sizes); in carton boxes wound
with tape (for small dimensions and quantities).
If necessary, motors are conveniently separated by means of anti-shock foam cells or of lling cardboard.
Do not stock packed products on top of each other.
Storage 4
Surroundings should be suciently clean, dry and free from corrosive media and excessive vibrations (ve ≤ 0,2 mm/s) to avoid
damage to bearings (excessive vibration should also be guarded during transit, even if within wider range) and ambient storage
temperature should be 0 ÷ +40 °C with peaks of - 20 °C and + 50 °C. Always protect the motor from humidity.
Every six months rotate the shafts (some revolutions are sucient; release the brake in case of brake motor) to prevent damage
to bearings and seal rings.
Assuming normal surroundings and the provision of adequate protection during transit, the unit is protected for storage up to 1
year.
For a 2 year storing period in normal surroundings it is necessary to generously grease the sealings, the shafts and the unpainted
machined surfaces, if any.
For storages longer than 2 years or in aggressive surroundings or outdoors, consult Rossi S.p.A..
Unless otherwise agreed in the order the motors are painted with water-soluble polyacrilic dual-compound enamel, color blue RAL
5010 DIN 1843 resistant to atmospheric and aggressive agents (category C3 according to ISO 12944-2) and suitable for further
coast with synthetic dual-compound paints.
3.3
Painting
3.4
Protections and packing
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Este manual sirve para los siguientes modelos
15
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