Roper Whitney RADIUS MASTER 911 Manual de usuario
RADIUS MASTER
MODEL 911
115 VAC
CORNER RADIUS MACHINE
OWNER’S MANUAL
Website: www.roperwhitney.com * Email: info@roperwhitney.com
2833 HUFFMAN BLVD., ROCKFORD, ILLINOIS 61103-3990 * 815/962-3011 * FAX 815/962-2227
ROPER WHITNEY OF ROCKFORD, INC.
Ver. 2.2
Rev. 10/27/03
TABLE OF CONTENTS
Introduction
Technical Support .......................................................................................................................... 1
Attention Boxes ............................................................................................................................. 2
Safety Precautions
Personal Safety............................................................................................................................. 4
Tool Safety .................................................................................................................................... 5
Work Area Safety .......................................................................................................................... 6
Machine Setup and Operation Safety ............................................................................................ 7
Machine Operation and Maintenance
System Function ........................................................................................................................... 9
Specifications ............................................................................................................................... 9
Setup ............................................................................................................................................ 10
Operation ...................................................................................................................................... 10
Maintenance ................................................................................................................................. 11
Machine Hydraulics and Pneumatics ............................................................................................. 12
Electrical Schematic & Wiring Diagram......................................................................................... 13
Assembly Drawing ........................................................................................................................ 14
Hydraulic Fill & Parts Diagram ...................................................................................................... 15
Die Assembly Drawing .................................................................................................................. 16
Parts List ...................................................................................................................................... 17
Radius Master Owners Manual
i
INTRODUCTION
This manual explains the principles and procedures needed to competently operate and maintain the
Radius Master corner radius machines sold and serviced by the Roper Whitney of Rockford, Inc.
WARNING
POTENTIAL FOR INJURY OR DEATH
The product described in this publication may employ or create conditions
that could, through misuse, inattention, or lack of understanding, result
in personal injury or death, or damage to the product or other equipment.
It is imperative that personnel involved in the installation, operation,
programming, and maintenance of this product understand the operation
of the product and the contents of this and all supporting documents.
It is strongly suggested that the novice operator and maintenance personnel read this manual in its
entirety before attempting to operate or maintain the machine.
TECHNICAL SUPPORT:
Should any questions remain unanswered, our Field Service Technicians and in-house Product Support
staff can provide you with assistance. Before calling for assistance, service, or parts, please have the
following available:
The machine type and serial number - listed on the nameplate on the back of the cabinet.
A description of the problem.
A description of the operating conditions and setup.
Operating device, feature, and function status.
The manuals and prints provided with your system.
To obtain assistance, service, or parts please contact:
Roper Whitney of Rockford, Inc.
2833 Huffman Boulevard, Rockford, IL 61103
Phone: (815) 962-3011 Fax: (815) 962-2227
NOTE
It may be required that you obtain service or parts through an authorized
Roper Whitney distributor.
Radius Master Owners Manual
1
ATTENTION BOXES:
Attention boxes are used to alert you to hazards which could result i harm to you, others, or the
equipment; remind you of important information to be considered. The following are examples and
explanations of attention boxes used in this manual.
WARNING
TYPE OF HAZARD
A warning box is used to emphasize that a hazardous environment that could cause
personal injury or death exists in the equipment or may be associated with its use
and that inattention to proper safety, operation or maintenance procedures could
result in personal injury or death and damage to the equipment.
CAUTION
A caution box is used to emphasize that inattention to proper safety, operation,
or maintenance procedures could result in damage to the equipment.
NOTE
A note box is used to call attention to information that is especially significant to
understanding the subject matter, to provide important information, or to make
a recommendation.
Radius Master Owners Manual
2
Radius Master Owners Manual
SAFETY PRECAUTIONS
Although the system has been designed with safety in mind and is equipped with numerous safety
features, no amount of design and features can replace an informed, proficient, safety-conscious attitude
on your part. This chapter describes various safety precautions which must be observed when operating,
and maintaining your machine. This chapter must not be considered all-inclusive on the subject of safety.
Use this chapter as a guide to supplement safety precautions, warnings, and instructions in:
Other manuals about this machine
Local, plant, and shop safety rules and codes
Governmental safety laws and regulations
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Radius Master Owners Manual
PERSONAL SAFETY
DO: Ensure that you know how to do the work in a correct, safe manner. Know the hazards
associated with the work and how to protect yourself. If you are in any way uncertain about
your job and the safe way to perform the work, ask your supervisor for instructions.
Notify your supervisor whenever you feel there is any hazard involving the equipment or the
performance of your job.
Report all injuries or illness, regardless of severity, to your company’s first aid or safety
officer. Never attempt self-treatment.
Observe and follow safety instructions in your work area, paying special attention to posted
warnings such as “NO SMOKING”, “HIGH VOLTAGE”, and “DANGER”.
Use safety protective equipment. Always wear approved eye and hearing protection.
Wear safety-toe shoes with slip-proof soles. Keep this safety equipment in good condition.
Avoid any pinch-points created by the movement of the machine’s components.
DO NOT: Do not allow untrained and/or unauthorized personnel to service, operate, or conduct tests
on the system.
Do not wear loose, hanging clothing or jewelry while operating or servicing the system.
Do not use compressed air for cleaning debris from yourself or your clothing.
Do not place speed above safety.
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Radius Master Owners Manual
TOOL SAFETY
DO: Use the proper tool and equipment for the task.
Inspect tools before each use to ensure that they are in proper working condition.
Maintain tools in their proper working condition.
Keep tools in their proper storage place when not in use.
Remove all hand tools such as wrenches, hammers, and diagnostic equipment from the
machine immediately after each use.
Report defective tools to your supervisor and turn defective tools in for replacement.
Use hoists and cranes to lift heavy machine units, workpieces, or any other load too heavy
for one person. Be sure loads are balanced.
DO NOT: Do not use broken, burned, mushroomed, or defective tools.
Do not strike two hardened steel surfaces together.
Never use a crane, hoist, or other lifting device to lift more than its rated capacity.
Do not use makeshift climbing aids as a substitute for a ladder.
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Radius Master Owners Manual
WORK AREA SAFETY
DO: Keep the work area well lighted, clean, neat, and orderly. Oils, water, or debris on the floor
can cause someone to slip and fall.
Use only approved cleaning fluids.
Deposit trash, refuse, debris, and other waste in the proper refuse container. Combustible
material must be kept in metal containers provided for that purpose.
Hazardous materials require special containers, handling, and disposal procedures.
Follow your company’s and governmental procedures for the proper identification,
containment, storage, and disposal of waste materials.
Clear the work area of any hazardous obstructions that could result in injury.
Beware of protruding machine elements or assemblies.
DO NOT: Do not allow extension cords, hoses, or wires to be placed where they will create a tripping
hazard.
Do not use explosive liquids such as gasoline as cleaning agents.
Do not dispose of any hazardous waste in “ordinary” refuse containers, on the ground, in
sewers, streams, or waterways.
Do not use compressed air for cleaning debris or grit from yourself or the machine.
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Radius Master Owners Manual
MACHINE SETUP AND OPERATION SAFETY
DO: Read, understand, and follow all machine-mounted warning and instruction plates and
signs.
Make sure safety guards, shields, barriers, covers, and protective devices are in place,
connected, and functional before operating the system.
Visually and functionally inspect all tooling and system components before operating the
equipment. Check for cracks, chips, burrs, overheating, and other evidence of failure.
Pay attention to the machine process during operation. Unusual noises or vibrations can
indicate problems requiring immediate attention.
Shut off power to the system when cleaning or servicing the machine or when guards,
shields, or protective devices are removed or otherwise made inoperable.
Remove debris and grit with a rake or brush - not your hands.
DO NOT: Do not remove, paint over, alter, or deface any machine-mounted warning and instruction
plates and signs.
Do not override the safety features of the equipment.
Do not operate the machine in excess of its rated capacity.
Do not make adjustments, measure workpieces, or remove debris and grit until the
machine has stopped moving and appropriate safety features are activated.
Do not brake or slow down moving equipment.
Do not use combustible fluids without adequate fire protection equipment.
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Radius Master Owners Manual
MACHINE OPERATION AND MAINTENANCE
The model 911 Radius Master is a footswitch operated, air over oil, ready standing, corner radius
machine. Although the standard choice of radii meet most requirements, optional die sets are available.
The Radius Master is designed to be functional, simple, safe, and easy to maintain.
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