Rockwell Automation PowerFlex 7000 Manual de usuario

User Manual Original Instructions

PowerFlex 7000 Medium

Voltage AC Drive Air-Cooled

(’B’ Frame)—ForGe Control

Bulletin Number 7000

2Rockwell Automation Publication 7000-UM202H-EN-P - November 2023

PowerFlex 7000 Medium Voltage AC Drive Air-Cooled (’B’ Frame)—ForGe Control User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

These labels may also be on or inside the equipment to provide specific precautions.

The following icon may appear in the text of this document.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation Publication 7000-UM202H-EN-P - November 2023 3

Table of Contents

Preface

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . 9

Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

What Is Not in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Connect to Service and Support and Product Documentation . . . . . . . 11

Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 1

PowerFlex 7000 Drive Overview Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Rectifier Designs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Cooling Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Motor Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Simplified Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2400V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3300/4160V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6600V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Functional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Safe Torque Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

ArcShield Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Basic Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Chapter 2

Power Component Definition

and Maintenance

Control Power Off Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Interlocking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Control / Cabling Cabinet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Voltage-sensing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Replacing the Voltage-Sensing Circuit Board Assembly . . . . . . . . . 34

Input Transient Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Transient Suppression Network (TSN). . . . . . . . . . . . . . . . . . . . . . . . . 35

Surge Arresters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Filter Capacitor Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Filter Capacitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Filter Capacitor Mounting Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Replacing Filter Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Testing Filter Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Converter Cabinet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

PowerCage Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Resistance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

SGCT and Snubber Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

SGCT Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4Rockwell Automation Publication 7000-UM202H-EN-P - November 2023

Table of Contents

SGCT Anode-to-Cathode (Sharing) Resistance . . . . . . . . . . . . . . . . . 64

Snubber Resistance (SGCT Device) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Snubber Capacitance (SGCT Device) . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Replacing the SGCT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Replacing Snubber and Sharing Resistor. . . . . . . . . . . . . . . . . . . . . . . 72

Replacing Sharing Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Replacing Snubber Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Silicon Controlled Rectifier PowerCage Modules . . . . . . . . . . . . . . . . . . . 77

SCR Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

SCR Anode-to-Cathode Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

SCR Sharing Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

SCR Gate-to-Cathode Resistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Snubber Resistance (SCR Device) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Snubber Capacitance (SCR Device). . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Replacing SCR and SCR Self-Powered Gate Driver Boards

(SPGDB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Uniform Clamping Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Checking Clamping Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Clamping Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Temperature Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Replacing the Thermal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Replacing Heatsinks/Heatpipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Replacing Heatsinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Replacing Heatpipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

PowerCage Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Replacing PowerCage Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Removing the PowerCage Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Self-powered SGCT Power Supply - SPS . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Board Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Testing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Self-Powered Gate Driver Board – SPGDB . . . . . . . . . . . . . . . . . . . . . . . . 101

Board Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Terminal/Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Testing Procedure for SCR Self-Powered Gate Driver Board. . . . . . . . 103

Testing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Fiber Optic Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Air Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Replacing the Air Pressure Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

DC Link Cabinet Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

DC Link Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Replacing Ziehl-Abegg Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Replacing Continental/Daltec Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Impeller Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Installing Impeller Assembly onto Motor Shaft . . . . . . . . . . . . . . . . 126

Fan Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Replacing Air Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Rockwell Automation Publication 7000-UM202H-EN-P - November 2023 5

Table of Contents

Chapter 3

Control Component Definition

and Maintenance

Control Power Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Ride-through. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

AC/DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Terminal / Connections Descriptions (Pioneer Power Supply) . . 135

Terminal / Connections Descriptions (Cosel Power Supply). . . . . 136

Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Power Supply Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Power Supply Diode Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

UPS Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Replacing the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Low Voltage Control Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

DC/DC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Terminal/Connections Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . 145

Replacing a DC/DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Drive Processor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Replacing the Drive Processor Module. . . . . . . . . . . . . . . . . . . . . . . . 150

Analog Control Board (ACB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Interface Module (IFM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Analog Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Current Loop Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Isolated Process Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Non-Isolated Process Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Auxiliary +24V Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Replacing the Analog Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Encoder Feedback Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Encoder Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

20B-ENC-3 Encoder Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

80190-759-01, 80190-759-02 Universal Encoder Interface. . . . . . . . 160

Quadrature Encoder Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Positional Encoder Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

External Input/Output Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Replacing the External Input/Output Board. . . . . . . . . . . . . . . . . . . 165

Optical Interface Boards (OIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Replacing the Optical Interface Board . . . . . . . . . . . . . . . . . . . . . . . . 167

Replace the Optical Interface Base Board . . . . . . . . . . . . . . . . . . . . . 170

Optical Interface Base Board Test Points. . . . . . . . . . . . . . . . . . . . . . 170

Appendix A

Preventative Maintenance

Schedule

Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Operational Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Initial Information Gathering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Physical Checks (NO Medium Voltage and NO Control Power) . . 174

Control Power Checks (No Medium Voltage) . . . . . . . . . . . . . . . . . . 175

Final Power Checks before Restarting . . . . . . . . . . . . . . . . . . . . . . . . 175

Additional Tasks During Preventive Maintenance . . . . . . . . . . . . . 176

Final Reporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

6Rockwell Automation Publication 7000-UM202H-EN-P - November 2023

Table of Contents

Time Estimations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Tool / Parts / Information Requirements. . . . . . . . . . . . . . . . . . . . . . 177

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Appendix B

PowerFlex 7000 Drive Spare

Part Storage Requirements and

Recommendations

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Control Equipment and Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

SGCT/SCR/SPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Signal Conditioners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Spare Parts Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Spare Parts Connection Matrix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Power Supply Connection Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Pioneer/Cosel Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

IGDPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

IntelliVAC Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Absopulse AC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Absopulse DC/DC Converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

1606 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Control Equipment and Boards Connection Guidelines. . . . . . . . . . . . 189

Analog Control Board (ACB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Power Components Connection Guidelines . . . . . . . . . . . . . . . . . . . . . . 190

SGCT – IGDPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

SGCT – SPS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

SPS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

SCR - SPGDB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Connection Wires Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Appendix C

Torque Requirements Torque Requirements for Threaded Fasteners . . . . . . . . . . . . . . . . . . . . 195

Appendix D

Insulation Resistance Test Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Insulation Resistance Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Insulation Resistance Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Required Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Appendix E

Environmental Considerations Air Quality Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Hazardous Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Capacitor Dielectric Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Printed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Lithium Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Chromate Plating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

In Case Of Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Rockwell Automation Publication 7000-UM202H-EN-P - November 2023 7

Table of Contents

Appendix F

History of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

8Rockwell Automation Publication 7000-UM202H-EN-P - November 2023

Table of Contents

Notes:

Rockwell Automation Publication 7000-UM202H-EN-P - November 2023 9

Preface

About This Publication This document provides procedural information for managing daily or

recurring tasks involving the PowerFlex® 7000 medium voltage ‘B’ frame

drives (heatsink and heatpipe models).

Download Firmware, AOP,

EDS, and Other Files Download firmware, associated files (such as AOP, EDS, and DTM), and access

product release notes from the Product Compatibility and Download Center at

rok.auto/pcdc.

Summary of Changes This publication contains the following new or updated information. This list

includes substantive updates only and is not intended to reflect all changes.

Who Should Use This

Manual This manual is intended for use by personnel familiar with medium voltage

and solid-state variable speed drive equipment. The manual contains material

that enables regular operation and maintenance of the drive system.

What Is Not in This Manual This manual provides information specific to maintaining the PowerFlex 7000

‘B’ frame drive. This document does not include topics such as:

• Physically transporting or siting the drive cabinetry

• Installing or commissioning procedures

• Spare parts lists compiled for your order.

Rockwell Automation provides the site- and installation-specific electrical and

design information for each drive during the order process cycle. If they are

not available on site with the drive, contact Rockwell Automation.

If you have multiple drive types or power ranges, ensure you have the correct

documentation for each specific PowerFlex 7000 product:

• ‘A’ frame for lower-power air-cooled, configurations (up to

approximately 1250 hp/933 kW)

• ‘B’ frame for higher-power, air-cooled configurations (standard or

heatpipe models)

• ‘C’ frame for all liquid-cooled configurations

Topic Page

Added warning around energizing isolation transformers 10

Added QR codes for commissioning support 11

Updated filter capacitor replacement instructions 46

Updated main fan replacement procedure to include new main power cable location 117

Added Self-Powered SCR Power Supply (SCR SPGDB) to preventative maintenance schedule 179

10 Rockwell Automation Publication 7000-UM202H-EN-P - November 2023

Preface

General Precautions

This drive contains ESD (electrostatic discharge) sensitive parts and

assemblies. Static control precautions are required when installing, testing,

servicing or repairing this assembly. Component damage may result if ESD

control procedures are not followed. If you are not familiar with static control

procedures, reference Allen-Bradley publication 8000-4.5.2, “Guarding Against

Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component

damage or a reduction in product life. Wiring or application errors, such as,

undersizing the motor, incorrect or inadequate AC supply, or excessive

ambient temperatures may result in malfunction of the system.

ATTENTION: Only personnel familiar with the PowerFlex 7000 Variable

Frequency Drive (VFD) or Adjustable Speed Drive (ASD) and associated

machinery should plan or implement the installation, startup, and subsequent

maintenance of the system. Failure to comply may result in personal injury

and/or equipment damage.

ATTENTION: It is not recommended to repeatedly energize transformers.

Transformer energization results in high inrush current (10…15 times the rated

transformer current). Energizing a transformer multiple times in a short

period of time, may subject the transformer windings and winding insulation

to destructive thermal and electromechanical stress, due to the repetitive

high inrush current. This energization limitation is similar to limiting the

number of motor starts per hour to reduce thermal stress on a motor. The

typical inrush current for a motor is much lower (six times the motor full-load

current) making the energization limitation for an isolation transformer even

more important.

For applications where the motor must be started frequently, PowerFlex

medium voltage drives should be left in the 'Drive Ready' mode. The input

contactor/breaker remains closed in this mode (that is, medium voltage

remains present on the transformer) and the drive will start, run, and stop the

motor when required, without the need to energize and de-energize the drive

isolation transformer.

ATTENTION: To keep arc resistant structural integrity, if applicable, the

following rules must be followed:

• The pressure relief vent may not be tampered with, and it is not to be used as

a step.

• No unapproved alterations can be made to the enclosure.

• All covers, plates, and hardware removed for installation or maintenance

purposes must be re-installed and properly secured. Failure to do so voids the

arc resistant structural integrity.

• Power cable entry points are to be treated as the boundary to a hazardous

location and must be sealed accordingly. Failure to do so voids the arc

resistant structural integrity.

• A plenum or chimney must be used to direct the arc flash energy to a suitable

location. Failure to do so voids the arc resistant structural integrity. See

publication 7000-IN007.

• All wiring between the low voltage panel and the power cell must be routed

through a suitable cable gland to ensure flames and gases are not transmitted

into this area (as fitted from factory).

• The medium voltage doors must be properly secured using the handle

mechanism (if provided), the key interlock (if provided), and the door bolts.

Failure to do so voids the arc resistant structural integrity.

Otros manuales para PowerFlex 7000

Tabla de contenidos

Otros manuales de Accionamiento de CC de Rockwell Automation

Rockwell Automation

Rockwell Automation PowerFlex 6000 Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley DriveGuard B Series Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 7000 Series Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 750 Series Manual de usuario

Rockwell Automation

Rockwell Automation CNMD180W0ENNNC1 Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 4 Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 20P Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 6000 Guía de inicio rápido

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 700 Series Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 755 Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 20P Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 700 Manual de usuario

Rockwell Automation

Rockwell Automation Reliance electric GV3000/SE Manual de usuario

Rockwell Automation

Rockwell Automation PowerFlex 700S Manual del propietario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 40 FRN Series Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley Kinetix 300 Manual de usuario

Rockwell Automation

Rockwell Automation Reliance SP500 Manual de usuario

Rockwell Automation

Rockwell Automation PowerFlex series Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley 1397 Manual de usuario

Rockwell Automation

Rockwell Automation Allen Bradley Kinetix 7000 2099-BM06-S Guía

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 4 Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley 35E Manual de usuario

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 755TS Series Manual de usuario

Rockwell Automation

Rockwell Automation Reliance electric GV3000/SE Manual de usuario

Manuales populares de Accionamiento de CC de otras marcas

Vincent Associates

Vincent Associates UNIBLITZ ED12DSS Manual de usuario

EKSMA OPTICS

EKSMA OPTICS DQ-100-4 Manual de lista de piezas

Chamberlain Garog

Chamberlain Garog D Series Manual de usuario

Parker

Parker PDS Series Manual de usuario

Festo

Festo DGC G Series Guía de configuración

Binks

Binks QS-5012-1-CE Manual de usuario

Danfoss

Danfoss VLT 2800 Series Hoja de especificaciones

ABB

ABB ACQ580-01 Series Manual de instalación

YASKAWA

YASKAWA CANopen SI-S3 Manual de usuario

GE D20A6 Manual de usuario

Unex

Unex MC-D-250-1000-050W-TW Manual de usuario

Geckodrive

Geckodrive G213V Manual de usuario

ABB

ABB RSYC-01 Manual de usuario

WEG

WEG DeviceNet CFW500 Manual de usuario

Siemens

Siemens SINAMICS G Hoja de datos

Siemens

Siemens SINAMICS SM150 6SL3815-7NP41-0AA1 Instrucciones de funcionamiento

SOMFY

SOMFY JR RU 30 Manual de usuario

Beckhoff

Beckhoff AX8911 Manual del operador