ROBEL 62.05L Manual de usuario

Content

OPERATING MANUAL

ROTAMP LIGHT

62.05L / Vers. 02

Vertical tamper

Robel Bahnbaumaschinen GmbH

Industriestraße 31

83395 Freilassing

Telefon: ++49 (086 54) 609-0

Fax: ++49 (086 54) 609-445

E-Mail: [email protected]

Internet: www.robel.com

Translation of original operating manual

Status: 14.07.2020

Version 5 short

These operating instructions were issued taking into consideration

the latest technology at the time of printing.

They are subject to change due to new developments.

Dimensions and weights are approximate.

Some photos show special designs.

 

 
 Content 
Content 
General Information .................................................................................................................... 6 
1 About these instructions................................................... 6 
2 General Regulations ......................................................... 6 
3 Intended Audience for this Operating Manual ............... 7 
4 Liability Exclusions ............................................................ 7 
5 Copyright............................................................................ 8 
6 Acceptance, Equipment and Operating Licence ............ 8 
7 Validity of these instructions............................................ 8 
Safety............................................................................................................................................ 9 
1 Designated use.................................................................. 9 
2 Foreseeable misuse.......................................................... 9 
3 Conventions of layout ....................................................... 9 
4 Design changes, original parts.......................................10 
5 Protective devices ...........................................................10 
6 Safety regulations ...........................................................10 
7 Qualifications of staff .....................................................11 
8 Personal protective equipment......................................11 
9 Information on particular types of dangers ..................11 
10 Accident prevention ........................................................14 
11 Fire safety ........................................................................16 
Technical data............................................................................................................................17 
1 Drive .................................................................................17 
2 Dimensions......................................................................17 
3 Filling Quantities .............................................................17 
4 Weight..............................................................................17 
5 Environmental conditions...............................................17 
5.1 Temperature....................................................................... 17 
5.2 Operating altitude.............................................................. 17 
6 Noise emissions and vibration.......................................18 
6.1 Noise emissions................................................................. 18 
7 Vibration...........................................................................18 
8 Digital tach/hour meter..................................................18 

 
 
Content 

Description of machine.............................................................................................................19 
1 Design ..............................................................................19 
1.1 Vertical tamper .................................................................. 19 
1.2 Tamping pick...................................................................... 19 
1.3 Guiding frame .................................................................... 19 
2 General view ....................................................................20 
3 Work station ....................................................................20 
4 Petrol engine ...................................................................21 
5 Signs and labels ..............................................................21 
5.1 Signs and labels used....................................................... 21 
5.2 Position on the product .................................................... 23 
6 Digital tach/hour meter..................................................24 
7 Accessories......................................................................24 
Preparing the machine..............................................................................................................25 
1 Digital inductive tach/hour meter .................................25 
1.1 Operation ............................................................................ 25 
1.2 Settings ............................................................................... 25 
2 Checking/adjusting the carburetor setting...................27 
2.1 Operation at high altitude (>800 m) .............................. 27 
2.2 Operation at low altitude (<100 m)................................ 28 
2.3 Adjusting idle...................................................................... 29 
3 Checking the petrol engine ............................................29 
3.1 Engine oil level ................................................................... 29 
3.2 Air filter................................................................................ 31 
3.3 Filling the tank ................................................................... 33 
Operation....................................................................................................................................35 
1 Starting the engine .........................................................35 
2 Working with the tamper................................................37 
2.1 Tamping (sleeper).............................................................. 37 
2.2 Tamping (track panel)....................................................... 39 
3 Stopping the engine........................................................40 
4 Installing rail movement indicator (accessories) .........40 
Transport and storage ...............................................................................................................41 
1 Transport..........................................................................41 
2 Storage.............................................................................42 
Troubleshooting .........................................................................................................................44 

 

 
 Content 
Maintenance ..............................................................................................................................45 
1 Maintenance schedule ...................................................46 
2 Cleaning and care ...........................................................47 
3 Engine ..............................................................................48 
3.1 Cleaning the air filter ........................................................ 48 
3.2 Cleaning the fuel filter ...................................................... 50 
3.3 Maintaining the spark plug .............................................. 51 
3.4 Idle adjustment.................................................................. 53 
3.5 Reset carburetor to factory setting................................. 53 
3.6 Changing the oil................................................................. 54 
3.7 Changing fuel pipe ............................................................ 55 
4 Rubber buffers.................................................................56 
4.1 Checking the rubber buffers ............................................ 56 
4.2 Replacing the rubber buffers........................................... 57 
5 Centrifugal clutch ............................................................58 
6 Tamping tool....................................................................59 
6.1 Checking the tamping tool for wear ............................... 59 
6.2 Replacing the tamping tool ............................................. 60 
6.3 Changing bearings............................................................. 68 
7 Signs and labels ..............................................................71 
Environmental protection and disposal...................................................................................72 
1 Environmental protection...............................................72 
2 Disposal ...........................................................................72 
Appendix.....................................................................................................................................73 
 

1. General Information

Staff operating and maintaining this product must have read

and understood these operating instructions.

All those involved must have access to the operating instruc-

tions at all times.

1.1 About these instructions

The following symbols are used to mark operating procedures,

lists and other elements of these instructions:

Symbol

Explanation

1. Action

2. Action

Operating procedure - the se-

quence of actions must not be

changed.

•List 1

–List 1.1

•List 2

List- Sequence may be

changed.

►Measure

Measure - the sequence must

not be changed.

1.2 General Regulations

Appropriate legal requirements and accident prevention

measures for use of this product must generally be observed. If

they are not observed, the operator of the appliance takes re-

sponsibility for any legal consequences.

In the event of differences between prevailing regulations that

apply to use of the product and the manufacturer’s or sub-

contractor’s specifications, whichever limitations are the most

stringent must apply.

The buyer must provide all necessary machinery, equipment

and material resources for putting the delivered product into

operation and training staff. He must also make available un-

restricted, safe and sufficiently long track and work sections,

on which staff can learn how to operate and use the delivered

product and practise these tasks. Since the manufacturer or

supplier of the product has no influence over the buyer’s par-

ticular staffing and operating circumstances, no responsibility

is accepted for the effectiveness of the instructions.

ROBEL Bahnbaumaschinen GmbH together with its customer

service organizations are however happy to provide further

advice, training or other consultative services. Further details

and conditions can be obtained separately.

1. General Information

1.3 Intended Audience for this Operating Manual

This manual contains the information needed to use the prod-

uct they describe correctly.

The manual has been written exclusively for technically quali-

fied personnel. Qualified personnel in this context are:

•Personnel who can prove that they are qualified to use this

product either through training or experience,

•Personnel familiar with the safety concepts that relate to

machinery and equipment,

•Maintenance and service personnel who are specially

trained to repair machines, appliances and its accessories.

Only persons who can read and understand this manual are

allowed to use the product. They should sign to indicate that

they have read and understood the manual.

Replacement, maintenance and operation of the product

should only occur where official regulations are strictly fol-

lowed for its use and safety, especially where they relate to

safety and protection of the workplace and environment as

well as the operating, maintenance and safety regulations or

other instructions supplied by the manufacturer or supplier.

1.4 Liability Exclusions

The manufacturer declares himself to be exempt from any

responsibility for damage arising when the product is not used

in a designated way. This also includes use of the machine

without safety mechanisms.

Any use of the product other than that specified above is not

designated and endangers the lives and health of operating

and maintenance personnel as well as the material property of

the operator. The manufacturer of the product declares himself

free from liability for damage to people or property belonging

to the operator or a third party if:

•the product is not used as specified,

•operating and maintenance personnel have not read and

understood the aforementioned directions and have used

the product for other purposes,

•operating or maintenance personnel are not sufficiently

qualified

•the product has been used under conditions exceeding

limiting values,

•the product has not been serviced within the time speci-

fied,

•the product has not been serviced using other than original

spare parts,

•product components or attachments have been altered

without authorisation.

These exclusions from liability for damage to people or materi-

al property do not affect other exclusions.

1. General Information

1.5 Copyright

Specific characteristics and particular attributes of the product

are the intellectual property of ROBEL Bahnbaumaschinen

GmbH. The copyright on its use remains with ROBEL

Bahnbaumaschinen GmbH. It may not be reproduced either in

full or in part, published or otherwise exploited for competitive

purposes, whether for payment or not. Its contents may not be

passed by company employees to anyone outside the busi-

ness.

1.6 Acceptance, Equipment and Operating Licence

It is the buyer’s responsibility to check that the condition, fit-

tings, performance and especially the safety features of the

goods delivered match the relevant specifications agreed and

to take account of the regulations specified in the contract.

The buyer must equip the goods delivered with all fittings nec-

essary to meet relevant operational and safety regulations,

norms, statutory regulations or other regulations, e.g. fire ex-

tinguisher, first aid box, signal and telecommunications

equipment, additional warning devices, protective clothing,

safety notices etc.

Unless otherwise agreed, no fittings of this nature are provided

with the goods delivered.

Furthermore it is the buyer’s responsibility to demonstrate that

the goods delivered have been accredited for use by the ap-

propriate authority. Any documentation to be provided by the

manufacturer or supplier (descriptions, proof, attestations, etc.)

to enable this should be specified in the contract of supply.

Any additional measures and costs required to achieve opera-

tional accreditation must be borne by the buyer.

1.7 Validity of these instructions

These operating instructions apply to products with the follow-

ing EDP nos.:

•EDP-No. 899 990 0005

•EDP-No. 980 620 5190

2. Safety

2.1 Designated use

The vibratory tamper 62.05L has been designed and manufac-

tured for is used in track construction to compact the ballast

bed under the sleepers

2.2 Foreseeable misuse

The vertical tamper must not be used for demolition work or

the like.

2.3 Conventions of layout

These instructions make use of the following warning texts and

symbols to keep the operator safe and injury-free and prevent

damage to the material assets of the operating company:

DANGER

Indicates that non-compliance with the in-

structions will result in death or severe (irre-

versible) injuries of the operating personnel.

WARNING

Indicates that non-compliance with the in-

structions may result in death or severe (irre-

versible) injuries of the operating personnel.

CAUTION

Indicates that non-compliance with the in-

structions may result in minor (reversible) inju-

ries of the operating personnel.

NOTICE

Points out that non-compliance with instructions may result

in damage to the product or other assets of the operating

company.

Contains important information about the

product, its operation or about a section of the

instructions on hand.

2. Safety

The warnings are structured as follows:

SIGNAL WORD

Type and source of danger!

(Possible) consequences when ignoring the

danger.

►Measure to avoid the danger.

2.4 Design changes, original parts

The manufacturer will not be liable if any unauthorised chang-

es to product components and attachments are made.

Original parts and accessories have been designed specifically

for this product. The use of non-approved spare parts may re-

sult in structural features of the product being changed or im-

paired.

The manufacturer is not liable for any damage which is proven

to be attributed to the use of such parts or inferior operating

fluids.

2.5 Protective devices

Danger to life for the operator and others from manipulation of

the safety devices!

►The operator is obliged to actually fit the designated pro-

tective devices during operation or to leave them in the

predetermined factory position.

►The person commissioned to carry out maintenance must

refit the protective devices after completing his work.

2.6 Safety regulations

The necessary requirements for protecting life, health, material

property and the environment when handling the product must

take precedence!

►Before using the product, make sure you can prove that all

personnel affected have been made aware of the following

relevant regulations and provisions:

•Statutory national safety regulations

•Provisions of the respective building code and works rules

•Provisions of the respective professional and trade associa-

tions

•Occupational and environmental health and safety regula-

tions

•Approvals regulations

•Company-internal regulations

•All other applicable regulations, in addition to and in con-

cert with the manufacturer’s safety and operating regula-

tions

Structure of the warnings

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