RJS Inspector 4000 Manual
Inspector 4000™Operator’s Guide
ii RJS, Minneapolis, MN
Copyrights
The copyrights in this manual are owned by RJS. All rights are reserved.
Unauthorized reproduction of this manual or unauthorized use of the Inspector 4000
software may result in imprisonment of up to one year and fines of up to $10,000.00
(17 U.S.C. 506). Copyright violations may be subject to civil liability.
Reference RJS P/N 002-5564 Revision D
All Rights Reserved.
Operator’s Guide Inspector 4000™
002-5564 RJS, Minneapolis, MN
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TABLE OF CONTENTS
1.0 PREFACE 1
1.1 PROPRIETARY STATEMENT 1
1.2 STATEMENT OF FCC COMPLIANCE:USA 1
1.3 STATEMENT OF FCC COMPLIANCE:CANADA 1
1.4 CE: 1
1.5 DOCUMENTATION UPDATES 2
1.6 COPYRIGHTS 2
1.7 UNPACKING AND INSPECTION 2
1.8 INSTALLING BATTERIES 2
1.9 TECHNICAL SUPPORT 3
2.0 WARRANTY 4
2.1 GENERAL WARRANTY 4
2.2 WARRANTY LIMITATIONS 4
2.3 SERVICE DURING THE WARRANTY PERIOD 5
2.4 TRADEMARKS 5
3.0 INTRODUCTION 6
3.1 INSPECTOR 4000 DESCRIPTION AND FEATURES 6
FEATURES 6
3.2 MAINTENANCE 6
3.3 TEMPERATURE SPECS 7
4.0 THE INSPECTOR 4000 8
FIGURE 4-A (INSPECTOR 4000) 8
Operator’s Guide Inspector 4000™
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5.0 MAIN MENU SELECTIONS 9
5.1 CALIBRATION 9
POWER ON9
VERIFYING THAT UNIT IS CALIBRATED 10
CALIBRATING THE UNIT 10
5.2 SCAN 11
5.3 SETUP 13
5.4 STORAGE 17
6.0 PCS ANALYSIS 18
PCS SCANNING (OVERVIEW) 18
7.0 SCANNING SYMBOLS 19
7.1 SCANNING TECHNIQUES 19
8.0 PASS/FAIL ANALYSIS SCREEN 20
TABLE 8-A (CODE IDENTIFIERS INSPECTOR 4000 ) 21
TABLE 8-B (CODE IDENTIFIER DESCRIPTIONS FOR
PASS/FAIL ANALYSIS SCREEN) 22
9.0 DATA ANALYSIS SCREENS 23
ACCEPTABLE 27
WARNING 27
REJECTED 27
TABLE 9-A (LED, BAR-CODE WIDTH DEVIATIONS) 28
ANSI ANALYSIS SCREENS 29
10.0 CONNECT TO OTHER DEVICES 31
Operator’s Guide Inspector 4000™
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CONNECTION TO OTHER DEVICES 31
CONNECT TO COMPUTER 31
CONNECT TO PRINTER 31
APPENDIX A (CODE 128) 32
CODE 128 32
DISPLAY OF CODE 128 (RULES) 33
TABLE A-1 (CODE 128 —SUBSET A) 35
TABLE A-2 (CODE 128 —SUBSET B) 36
TABLE A-3 (CODE 128 —SUBSET C) 37
USS SHIPPING CONTAINER CODE (CASE CODE 128) 38
APPENDIX B (CODE 93) 39
CODE 93 39
TABLE B-1 (CODE 93 CHARACTER SET) 41
APPENDIX C (COMMUNICATION FORMAT) 42
COMPUTER MODE 42
ANALOG SCAN PROFILE 42
FIGURE C-1 43
APPENDIX D (BATTERY DISPLAYS) 44
BATTERY DISPLAYS 44
APPENDIX E (MAGNIFICATIONS) 45
UPC/EAN MAGNIFICATIONS &BAR WIDTH DEVIATIONS 45
APPENDIX F (PRINT FUNCTIONS) 46
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PRINT FUNCTIONS 46
PRINTOUT OPTIONS 46
ANALYSIS 46
ANALYSIS AND PROFILE 46
STORAGE 47
FIGURE F-1 (SEE FIGURE C-1 ALSO) 47
APPENDIX G (SYMBOLOGY ANALYSIS) 48
SYMBOLOGY ANALYSIS PARAMETERS 48
TABLE G-1 (PARAMETER/ERROR MESSAGE) 48
TABLE G-2 (PARAMETERS CHECKED FOR EACH
SYMBOLOGY) 49
APPENDIX H (ANSI DECODABILITY) 51
ANSI DECODABILITY CALCULATIONS 51
DECODABILITY GRADE CONVERSIONS 51
APPENDIX I (QUIET ZONE ANALYSIS) 52
QUIET ZONE ANALYSIS 52
TABLE I-1 (ACCEPTABLE PARAMETERS FOR SYMBOLS 52
WITHOUT ADDENDUMS) 52
TABLE I-1 CON...(ACCEPTABLE PARAMETERS FOR
SYMBOLS WITH ADDENDUMS) 53
APPENDIX J 54
INSPECTOR 4000 ANALYSIS PARAMETERS 54
REFERENCE DECODE 54
DECODABILITY 55
SYMBOL CONTRAST 55
REFL (MIN)/REFL (MAX) 56
Operator’s Guide Inspector 4000™
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EDGE CONTRAST (MIN) 56
MODULATION 56
TRADITIONAL ANALYSIS TOLERANCE GRAPH 58
APPENDIX K 59
BAR-CODE DEFINITIONS 59
Operator’s Guide Inspector 4000™
002-5564 RJS, Minneapolis, MN
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1.0 Preface
1.1 Proprietary Statement
The RJS Inspector 4000 Operator’sGuide contains proprietary information of RJS. It is
intended solely for the use of parties operating and maintaining the equipment described
herein. This information may not be used, reproduced, or disclosed to any other parties
for any other purpose without the express written permission of RJS.
1.2 Statement of FCC Compliance: USA
The equipment described in this manual has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide a reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and
can radiate radio frequency energy and, if not installed and used in accordance with this
operator’s manual, may cause harmful interference to radio communications. Operating
this equipment in a residential area is likely to cause harmful interference in which case
the user will be required to correct the problem at his own expense.
1.3 Statement of FCC Compliance: Canada
This Class A digital apparatus meets all requirements of the Canadian interference-
Causing Equipment Regulations.
Cet appareil numénque de la classe A respecte toutes les exigences du Règlement sur le
maténel brouilleur du Canada.
1.4 CE:
This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with this operator’s manual, may cause harmful
interference to radio communications. Operating this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the
problem at his own expense.
Operator’s Guide Inspector 4000™
002-5564 RJS, Minneapolis, MN
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1.5 Documentation Updates
RJS strives to provide the best possible documentation. This manual, or any of our
manuals, may be updated without notice.
1.6 Copyrights
The copyrights in this manual are owned by RJS. All rights are reserved. Unauthorized
reproduction of this manual or unauthorized use of the software may result in
imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright
violations may be subject to civil liability.
1.7 Unpacking and Inspection
Carefully unpack the components and save the container. If the container is crushed,
punctured or water damaged you can use the container to prove a claim against the
carrier. RJS is not responsible for transportation damage.
Your Inspector 4000 is packaged in a custom made container. After removing the unit from the
shipping box make sure you have:
Main display unit
Auto-optic scan head and cable
Four size AA batteries
Operator’s manual
Bar-code “test”symbol sheet
1.8 Installing Batteries
Slide open the plastic cover on the back of the unit. Position the cloth battery “pull strip”
down then insert 4 (included) batteries according to the positive/negative markings.
Operator’s Guide Inspector 4000™
002-5564 RJS, Minneapolis, MN
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Note: If all 4 batteries are inadvertently installed backwards, the inspector unit will be damaged.
Remove batteries when the unit will not be used for a period of weeks. Also, remove
batteries when storing the unit.
Note: NiCad batteries and charger are available as options.
Warning: When using the optional charger, DO NOT charge alkaline batteriesthis will damage to
the unit.
1.9 Technical Support
Please read the manual and try to understand it, first.
If you need assistance over the phone, please have the following information ready:
Model and serial number of your unit
Do you have a maintenance contract in effect
Have a test print available if applicable
Detailed explanation of the problem or question
Your company’s phone
RJS
701 Decatur Avenue North, Suite 107
Minneapolis, MN 55427
(763) 746-8034 - phone
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