Riverhawk IM-125 Manual de usuario

Repairs – Rentals

Field Service

215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]

RevisionW

Page1of38



INSTRUCTIONMANUALIM‐125

ForGasTurbineandSteamTurbine

TensionedStudsandNuts



ApplicableBoltingConnections

Fr.7FAGasTurbineto7FH2Generator

Fr.7FAGasTurbinetoLoadCoupling

Fr.7FBGasTurbineto7FH2Generator

Fr.7FBGasTurbinetoLoadCoupling

LoadCouplingorSteamTurbineto7FH2Gen



ApplicableGEOrderingSheetPartNumbers

358A7202P001

358A7202P002

358A7202P012

358A7202P018

358A7202P020

358A7202P031

358A7202P032

361A5218P001



377A9477P001

377A9477P002

377A9477P003

377A9477P004

377A9477P005

377A9477P006

382A6121P003

382A6121P004

382A6121P006



 

GEPower&Water

GENERALELECTRICCOMPANY

MLI: ____ OF ____

DATE



CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL

ISSUED:

THISDOCUMENTSHALLBEREVISEDINITSENTIRETY.ALLSHEETSOFTHISDOCUMENTARE

THESAMEREVISIONLEVELASINDICATEDINTHISVENDORSUPPLIEDDRAWINGAPPLIQUE.

REV

373A4000

GEDRAWINGNUMBER

VENDORSUPPLIED

THISDOCUMENTISFILEDUNDERTHEGEDRAWINGNUMBER.

GENOTTOREVISE.GEREVISIONLEVELISSHOWNONTHISAPPLIQUE.

GESIGNATURES

CHECKED:



TheRiverhawk Company reserves the righttoupdatethisdocumentwithout dissemination ornotice.

ThelatestrevisionmaybeobtainedbycontactingRiverhawkCompanyorthruwww.riverhawk.com.

InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page2of38



TableofContents



Section Description PageNumber

1.0 CautionsandSafetyWarnings 3

2.0 ScopeandGEPartNumberCross‐Reference 4

3.0 QuickChecklist 6

4.0 GeneralPreparations 9

5.0 HardwareSetPreparations 11

6.0 StudandNutAssembly 14

7.0 HydraulicTensionerEquipmentAssembly 17

8.0 AssemblyofTensioneronStud 20

9.0 StudTensioning 23

10.0 ThreadLocking 25

11.0 StudandNutRemoval 26

12.0 StorageInstructions 30

13.0 FrequentlyAskedQuestions 31

14.0 RevisionHistory 33

AppendixA1 ECDeclarationofConformity 35

AppendixA2 UKCADeclarationofConformity 36

AppendixB1 18‐BoltTensioningPattern(GT‐LC)RecordSheet 37

AppendixB2 16‐BoltTensioningPattern(LC‐GEN)RecordSheet 38





InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page3of38



1.0CautionsandSafetyWarnings



WARNING

Impropertooluseandthefailuretofollowthecorrectproceduresaretheprimaryroot

causesoftoolfailuresandpersonalinjuries.Alackoftrainingorexperiencecanleadto

incorrecthardwareinstallationorincorrecttooluse.Onlytrainedoperatorswithcareful,

deliberateactionsshouldusehydraulictensioners.ContactRiverhawkCompanywithany

trainingneeds.

WARNING

Riskofhighpressurehydraulicfluidinjection.Riverhawktoolsoperateunderhighpressure.

Thoroughlyinspectallhosesandconnectionsfordamagepriortousingthisequipment.



CAUTION

Personalinjuryandequipmentdamagecanoccuriftheproperhealthandsafetycodesand

proceduresarenotfollowed.Contactthesite’shealthandsafetyofficetodetermineall

applicablesafetyrulesandregulations.



WARNING

Theproperpersonalprotectiveequipmentmustbewornatalltimes.Riverhawkrecommends

ataminimum,safetyglasses,longsleeveshirt,hardhat,heavyworkgloves,andsteeltoe

shoes.



CAUTION

Itisespeciallyimportanttochecktheconditionoftheconicalthreadusedtotensionthestud.

Threaddamagefrompreviousabusecanleadtofailureofthestudortensioningequipment



CAUTION

RiverhawkrecommendsthatthetensionershouldbereturnedtoRiverhawkforperiodic

inspections.Replacementofobsoletetensionersisrecommended.Functionalupgradesarealso

recommended.TheRiverhawkServiceReturnsCoordinatorshouldbenotified3‐6monthsprior

toaplannedoutagetoscheduleaninspectionservice.



WARNING

Adamagedburstdiscmustbereplacedwithawithaburstdiscofthesamedesignand

pressurerating.Donotsubstituteadamagedburstdiscwithadifferentdisctype,adifferent

pressurerating,oraforeignobject.



WARNING

Toavoidfailure,ensuresafety,andproperoperation,thetensionerassemblymustbeinstalled

onastudintheflangebeforebleedingandpressurizingthetensioner.Donotusethetensioner

atanypressureunlessthetoolisinstalledonastudinaflange.

InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page4of38



CAUTION

Donotoverextendthetensioner.Overextensioncancausethepistontoloseitssealandleak

oil.



CAUTION

Personalinjuryandequipmentdamagecanoccurifthepullerscrewisnotsecurelyengaged

withthetaperedthreadsofthestud.Properengagementisachievedwhenthepullerscrewis

tightinthestudandthetensionerassemblyisfreetoturn.



WARNING

Thesafetycagemustbeinplaceatalltimes.Whenthetensionerispressurizedhandsmustbe

keptoutofdesignatedareastoavoidanypotentialforpersonalinjury.



CAUTION

Beforethreadingthepullerscrewintothestud,carefullycheckthecleanlinessofboththe

stud'sandthepullerscrew'sconicalthreads.Applyalightcoatofcleanturbineoiloraspray

lubricanttothepullerscrew.Thisprocedurewilleaseassemblyandassurepositivematingof

thethreadsbeforetightening.Donotuse“NeverSeize”ontheconicalthreads.



CAUTION

Donottightenthenutwhilethetooliscominguptopressure;waituntilpressureisachieved

beforeattemptingtotightenthenutwiththespannerring.Ifthetoolisnotproperlyinstalled,

thetoolcouldjumpoffthestudwhilecominguptopressure.



CAUTION

Donotexceedthemaximumpressuremarkedonthetensioner.Excessivepressurecandamage

thestudandpullerscrew.



WARNING

FIREHAZARD:DONOTheatwhenpullerassemblyisinplace.Personalinjuryorequipment

damagemayoccur.UseofanOxy‐Acetylenetorchisnotrecommended



2.0Scope



Thisdocumentdescribestheproceduretobeusedtoinstallthestudandnutsetssuppliedby

theRiverhawkCompanyintheflangesattheTurbine/Coupling,Coupling/Generator,andSteam

Turbine/Generatorconnections.



ThevariousframeconfigurationscoveredinthismanualarelistedinSections2.1through2.6

withdifferencesasrelatedtoconnectivehardwaredefined.Listedalsoarethepertinent

InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page5of38



hardwaredrawings(HF‐xxxx).Thesedrawingsaswellastoolingdrawings(HT‐xxxx)formpartof

thismanual.



2.1Frame7FAGasTurbineto7FH2Generator



GEPARTNUMBER RIVERHAWKP/N GEVENDOCP/N

GE358A7202P001

GE358A7202P002

GE358A7202P012

HF‐0771

GE359B2514



ThehydraulictoolusedforinstallationandremovalisRiverhawkHT‐0342.



ThesehardwaredrawingsdepictthecompletestudandnutpackagefortheGasTurbineto

LoadCoupling(2‐1/4”size,Qty18)aswellastheLoadCouplingtoGenerator(2‐3/4”size,Qty

16).



2.2Frame7FAGasTurbinetoLoadCoupling



GEPARTNUMBER RIVERHAWKP/N GEVENDOCP/N

GE358A7202P031

GE358A7202P032

GE361A5218P001

HF‐2447

GE359B2539



ThehydraulictoolusedforinstallationandremovalisRiverhawkHT‐0342.



ThesehardwaredrawingsdepictthecompletestudandnutpackagefortheGasTurbineto

LoadCoupling(2‐1/4”size,Qty18).



2.3Frame7FBGasTurbineto7FH2Generator



GEPARTNUMBER RIVERHAWKP/N GEVENDOCP/N

GE377A9477P001

GE377A9477P002

HF‐0771

GE359B2514



ThehydraulictoolusedforinstallationandremovalisRiverhawkHT‐0342.



ThesehardwaredrawingsdepictthecompletestudandnutpackagefortheGasTurbineto

LoadCoupling(2‐1/4”size,Qty18)aswellastheLoadCouplingtoGenerator(2‐3/4”size,Qty

16).



InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page6of38



2.4Frame7FBGasTurbinetoLoadCoupling



GEPARTNUMBER RIVERHAWKP/N GEVENDOCP/N

GE377A9477P006 HF‐2447 GE359B239



ThehydraulictoolusedforinstallationandremovalisRiverhawkHT‐0342.



ThesehardwaredrawingsdepictthecompletestudandnutpackagefortheGasTurbineto

Load.



2.5LoadCouplingorSteamTurbineto7FH2Generator



GEPARTNUMBER RIVERHAWKP/N GEVENDOCP/N

GE358A7202P018

GE382A6121P003

GE382A6132P004

GE377A9477P003

GE377A9477P005

HF‐0803

GE359B2520



ThehydraulictoolusedforinstallationandremovalisRiverhawkHT‐0342.



ThesehardwaredrawingsdepictthecompletestudandnutpackagefortheLoadCouplingor

SteamTurbinetoGenerator(2‐3/4”size,Qty16).



2.6HydraulicTooling



GEPARTNUMBER RIVERHAWKP/N GEVENDOCP/N

GE358A7202P020

GE382A6121P006

GE377A9477P004

HT‐0342

GE359B2500



3.0QuickChecklist



ThefollowingchecklistisintendedasasummaryofthestepsneededtousetheRiverhawk‐

suppliedequipment.Newpersonnelorthoseexperiencedpersonnelwhohavenotusedthe

Riverhawkequipmentrecentlyareencouragedtoreadtheentiremanual.



EQUIPMENTINSPECTION

□Checkoillevelinhydraulicpump.

InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page7of38



□Checkairpressureat80psi[5.5bar]minimum.(Forair‐drivenpumps)

□Checkhydraulichosefordamage.

□Testpump.

□nspecttensionerforanydamage.



NUTANDSTUDPREPARATION

□Inspectstudsandnutsforanydamage.

□Cleanthestudsandnuts.

□Measurestudlengths.(VERYIMPORTANT)

□Installstudsandnutsintotheflange.

□Setstick‐outdimensiononthecouplingsideoftheflange.

□Handtightennutsonturbine/generatorsideofflange.

□Verifystick‐outmeasurement(VERYIMPORTANT)



TENSIONING(BoltInstallation)

□Checktensionerdrawingforcorrectpartsandpartnumbers.

□Applyalightcoatofcleanturbineoilorspraylubricanttothepullerscrew.DONOTUSE

“NEVERSEIZE”ONTHECONICALTHREADS.

□Slidespannerringoverthepullerscrew.

□Installthetensioneronthestudinflangeandslidespannerringontonut.

□Insert1/2”hexAllenwrenchintothebacksideofthestud.

InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page8of38



□Tightenthepullerscrew.Thenbackoffpullerscrew1/2aturn.

□Retightenthepullerscrewandleavetight.DONOTBACKOFFPULLERSCREW.

□Bleedthetensioner.DoNOTbleedtensioneroffofastud!Damagetothetoolwill

result!

□Tensionto50%.Consultmanualforcorrectpressure.

□Usethepinwrenchinspannerringtotightennut.

□Releasepressure,movetonextstudinpattern.

□Repeatabovestepsatfinalpressure.

□Measurefinalstudlengthandrecordonstretchdatasheets.Calculatestretch.

□Torquethenuts'setscrews.



DETENSIONING(StudRemoval)

□Loosennuts'setscrews

□

Inspectandcleanstuds'conicalthreads.DonotcontinueuntilALLdebrisisremoved

fromthethreads!SeeinstructionmanualIM‐220.Donottrytousethetensionerto

removeadamagedstud!

□Applyalightcoatofcleanturbineoilorspraylubricanttothepullerscrew.DONOTUSE

“NEVERSEIZE”ONTHECONICALTHREADS.

□Slidespannerringoverthepullerscrew.

□Installthetensioneronthestud.

□Installspannerringintonut.

□Tightenthepullerscrew.Thenbackoffpullerscrew1/2aturn.

InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page9of38



□Retightenthepullerscrewandleavetight.DONOTBACKOFFPULLERSCREW.

□Bleedthetensioner.DoNOTbleedtensioneroffofastud!Damagetothetoolwill

result!

□Applyfinalpressure.

□Loosennutwiththespannerringandpinwrench.

□Movetonextstudinpattern



4.0GeneralPreparations



Readandunderstandallinstructionsbeforeinstallingandtensioningstuds.



OperatorsshouldbetrainedorhavepreviousexperienceusingRiverhawktensioning

equipment.Trainingwillminimizethechanceofimproperuseoftheequipment.



Thehydraulictoolingincludingthehydraulichosesshouldbeinspectedpriortouse.Inspection

guidelinesarelistedinthefollowingsub‐sections.



Thisequipmentproducesveryhighhydraulicpressuresandveryhighforces.Operatorsmust

exercisecautionandweartheappropriatepersonalprotectiveequipmentwhenhandlingand

operatingthehydraulictooling.



High‐pressureoilfromthehydraulicpumppressurizesthetensionerwhichgeneratesavery

largeforcethatactuallystretchesthestud.Asthestudisstretchedthenutliftsofftheflange.

Thenutisthenturnedbyhandusingthesuppliedspannerring.Oncethenutistightagainstthe

flange,thepressureinthetensionerisreleased.Thehardwareisnowclampingtheflange

together.



4.1MachinePreparation



Theflangetobetensionedmustbefullyclosedpriortopositioningofstudsintheflanges.

Turningtheturbineandgeneratorshaftsisnotrequired,butmaybeuseful.Also,itwillbe

advantageoustoremoveasmanyobstructionsaspossiblefromtheflangearea,suchasspeed

probes,shippingplates,andconduit.





InstructionManualIM‐125

CUSTOMER'SINFORMATIONBOX

CONTENTSAREINDEPENDENTOFRIVERHAWKDOCUMENTCONTROL



215ClintonRoad

NewHartford,NY13413

Tel:+13157684855

Fax:+13157684941

Email:[email protected]





REV

373A4000

GEDRAWINGNUMBER



RevisionW

Page10of38



4.2Hardware–Balance



Hardwareissuppliedasweightbalancedsets.StudsandNutsareinterchangeablewithinsets.

Donotintermixsets.



Savetheweightcertificationsuppliedwitheachset.Itwillbeneededforthepurchaseof

replacementhardware.



4.3Tensioner–CareandHandling



Whennotinuse,thetensionershallbemaintainedinacleanenvironmentandallcapsand

plugsforhydraulicopeningsandfittingsmustbeinplace.



UseISO32gradeoil.



Wheninuse,thetensionershallbeprotectedfromsandandgrit.



Seesection12forlongtermstoragerequirements.



4.4HandTools



Severalhandwrenchesandmicrometerswillberequiredtoperforminstallationand

measurementofthestuds:



5/8”wrench AsetofAllenWrenches  9”to10”micrometer

1”wrench 3’–4’BreakerBar   10”to11”micrometer



4.5SpecialTools



HydraulicTensionerKit: HT‐0342HydraulicTensioner

(referenceGEVENDOC359B2500)



ObsoleteHydraulicTensionerKits: HT‐0835HydraulicTensioner

(OBSOLETE,replacedbyHT‐0342)



HydraulicPumpKit: AP‐0532Air‐OperatedHydraulicPump

(recommended)

(referenceGEVENDOC359B2502)

Tabla de contenidos

Otros manuales de Equipos industriales de riverhawk

riverhawk

riverhawk IM-255 Manual de usuario

riverhawk

riverhawk IM-477 Manual de usuario

riverhawk

riverhawk IM-257 Manual de usuario

riverhawk

riverhawk IM-116 Manual de usuario

riverhawk

riverhawk IM-164 Manual de usuario

riverhawk

riverhawk IM-269 Manual de usuario

riverhawk

riverhawk IM-186 Manual de usuario

riverhawk

riverhawk IM-139 Manual de usuario

riverhawk

riverhawk IM-150 Manual de usuario

riverhawk

riverhawk IM-278 Manual de usuario

Manuales populares de Equipos industriales de otras marcas

ABB

ABB Unifix AD Manual

Mark 7

Mark 7 Evolution Manual de usuario

Husky

Husky HyPET Manual de usuario

bora

bora PM-1800 Manual de usuario

Grizzly

Grizzly T32428 Manual de usuario

Siemens

Siemens 8MF1 Series Manual de usuario

ABB

ABB HT610965 Manual de usuario

ABB

ABB SafeLink Manual de usuario

Phoenix

Phoenix PHX-150 Manual de usuario

ABB

ABB A165-L32 Manual de usuario

ABB

ABB HT842936 Manual de usuario

Rioned

Rioned UrbanJet Manual de usuario

Hermetica

Hermetica 10 Series Manual de usuario

HORNER

HORNER OEE Solution Manual de usuario

Hammerhead

Hammerhead HG375 Manual de usuario

SCHUNK

SCHUNK VERO-S NSE-A3 138 Instrucciones de uso

ABB

ABB HT566657 Manual de usuario

Webasto

Webasto GSE CAN Manual de usuario

riverhawk IM-125 Manual de usuario

Manuales populares de Equipos industriales de otras marcas